Carrier 38WAH036 Installation And Maintenance Instructions Manual Download Page 5

5

INSTALLATION

Step 1 — Unpack and Inspect Units — 

Units are

packaged for shipment to avoid damage during normal transit

and handling. It is the receiving party’s responsibility to inspect

the equipment upon arrival. Any obvious damage to the carton

and/or its contents should be reported on the bill of lading and a

claim should be filed with the transportation company and the

factory. Unit should always be stored in a dry place, and in the

proper orientation as marked on the carton.

After determining the condition of the carton exterior, care-

fully remove each unit from the carton and inspect for hidden

damage. Check to make sure that items such as thermostats,

controller etc. are accounted for whether packaged separately

or shipped at a later date. Any hidden damage should be re-

corded, a claim should be filed with the transportation compa-

ny, and the factory should be notified. In the event a claim for

shipping damage is filed, the unit, shipping carton, and all

packing must be retained for physical inspection by the trans-

portation company. All units should be stored in the factory

shipping carton with internal packaging in place until installa-

tion.
PROTECTING UNITS FROM DAMAGE — Do  not  apply

force or pressure to the coil, piping, or drain stub-outs during

handling. All units should be handled by the chassis or as close

as possible to the unit mounting point locations. 

The unit must always be properly supported. Temporary

supports used during installation or service must be adequate to

hold the unit securely. To maintain warranty, protect units

against hostile environments (such as rain, snow or extreme

temperature), theft, vandalism, and debris on jobsite. Do not al-

low foreign material to fall into drain pan. Prevent dust and de-

bris from being deposited on motor, fan wheels and coils. Fail-

ure to do so may have serious adverse effects on unit operation

and in the case of motor and blower assembly, may result in

immediate or premature failure. Failure of any unit caused by

deposits of foreign material on the motor or blower wheels will

not be covered by the manufacturer’s warranty. Some units

and/or job conditions may require some form of temporary

covering during construction.
PREPARING JOBSITE FOR UNIT INSTALLATION —

To save time and to reduce the possibility of costly errors, set

up a complete sample installation in a typical location at job-

site. Check all critical dimensions such as pipe, wire, and duct

connections requirements. Refer to job drawings and product

dimension drawings as required. Instruct all trades in their

parts of the installation. Units must be installed in compliance

with all applicable local code requirements.
IDENTIFYING AND PREPARING UNITS — Be 

sure

power requirements match available power source. Refer to

unit nameplate and wiring diagram. In addition:
• Check all tags on unit to determine if shipping screws are

to be removed. Remove screws as directed.

• Rotate the fan wheel by hand to ensure that the fan is

unrestricted and can rotate freely. Check for shipping

damage and fan obstructions. Adjust blower motor as

required. 

Step 2 — Position the Unit — 

Units are suitable for

outdoor use only. For single unit installation, see Fig. 3. For

multiple or parallel unit installation, see Fig. 4. Unit should be

mounted on concrete and fastened to anchor bolts to prevent

the unit from tipping. See Fig. 5 for mounting details. Units in-

stalled in areas that are exposed to ambient temperatures below

freezing (32 F) should be installed on a snow/ice stand as de-

fined by local codes.

CAUTION

To avoid equipment damage, do not lift unit by the drain

pipe or refrigerant piping. Unit should be lifted using the

mounting brackets.

>11.8

>23.6

>

11

.8

 

>

78.7

WALL OR OBSTACLE

AIR INLET

AIR INLET

AIR OUTLET

MAINTAIN
CHANNEL

NOTE: ALL DIMENSIONS SHOWN IN INCHES.

A38-7435

Fig. 3 — Single Unit Installation

>78.7

>19.7

>118.1

>118.1

>11.8

>23.6

>78.7

>11.8

NOTE: ALL DIMENSIONS SHOWN IN INCHES.

A38-7436

Fig. 4 — Multiple or Parallel Unit Installation

FIX WITH BOLT

> 2

3

.6 in.

a38-7432

Fig. 5 — Mounting Unit on Concrete

Summary of Contents for 38WAH036

Page 1: ...ich will result in severe personal injury or death WARNING signifies hazards that could result in personal inju ry or death CAUTION is used to identify unsafe practices which would result in minor per...

Page 2: ...llation start up and any maintenance Contact your local sales representative or the factory with any questions BEFORE proceeding See Fig 1 for model number nomenclature Table 1 lists physical data for...

Page 3: ...s 7 SOUND DATA HIGH SPEED dBA 58 58 UNIT DIMENSIONS W x H x D in 35 1 2 x 52 1 4 x 15 3 4 PACKING DIMENSIONS W x H x D in 40 9 16 x 57 5 16 x 17 1 8 NET GROSS WEIGHT lb 209 234 REFRIGERANT Type R 410A...

Page 4: ...4 52 1 4 51 1 4 35 1 2 15 3 4 14 3 8 13 7 16 3 4 3 4 5 15 16 23 5 8 a38 7431 Fig 2 38WAH036 048 Dimensions NOTE All dimensions shown in inches...

Page 5: ...embly may result in immediate or premature failure Failure of any unit caused by deposits of foreign material on the motor or blower wheels will not be covered by the manufacturer s warranty Some unit...

Page 6: ...ble 2 lists main pipe sizes Branch pipe sizing depends on the size of the indoor unit selected See Table 3 Table 4 lists the maximum number of indoor units and connected capacity range per 38WAH outdo...

Page 7: ...Piping Layout NOTE Indoor units must not be connected directly to main piping 1 1 3 3 2 2 2 2 2 2 2 1 MAIN PIPING 2 3 BRANCH PIPING BRANCH JOINT LEGEND a38 7439 BRANCH BOX OUTDOOR UNIT INDOOR UNITS Fi...

Page 8: ...d sides through the gage ports on the service valves at the out door unit The service valves should be in closed position Vac uum the system down and hold the system for 11 2 hr at or be low 500 micro...

Page 9: ...terference The con trol wire between outdoor and indoor units is bus type See Fig 13 LIQUID SIDE PIPING DIAMETER in REFRIGERANT TO BE ADDED PER METER PIPING lb 1 4 0 051 3 8 0 132 1 2 0 265 5 8 0 397...

Page 10: ...citor COMP Compressor CT1 AC Current Sensor EEV Electric Expansion Valve FM D Outdoor Fan Motor Down FM UP Outdoor Fan Motor Up HEAT1 Crankcase Heater H PRO High Pressure Switch IC1 DC Current Sensor...

Page 11: ...CAL CODES Fig 11 Power Wiring OUTDOOR UNIT POWER SUPPLY POWER SUPPLY SIGNAL WIRE BETWEEN INDOOR OUTDOOR UNIT SIGNAL WIRES BETWEEN INDOOR UNITS USE 3 CORE SHIELDED WIRE CONNECT THE SHIELD TO GROUND IND...

Page 12: ...PLAY BOARD WIRED CONTROLLER TO WIRED CONTROLLER OPTIONAL FIELD WIRED INDOOR UNIT POWER 208 230 V 60 Hz TO CCM COMM BUS TO OUTDOOR COMM BUS USE 3 CORE SHIELDED WIRE CONNECT THE SHIELD TO GROUND A38 744...

Page 13: ...me the power is restored MAINTENANCE The following are recommended guidelines Jobsite conditions may dictate that the maintenance schedule be performed more often than recommended here EVERY 3 MONTHS...

Page 14: ...e 80 F Switch the heating mode to cooling P0 Radiator high temperature protection Sensor is short circuited Using multimeter measure resistance of sensor If the resistance is 100 ohms change the senso...

Page 15: ...lace the convertor if found faulty Bad or faulty capacitor Replace the capacitor Loose connection between Main Board 2 and IPM module Tighten connection between Main Board 2 and IPM module Loose conne...

Page 16: ...orporation 2016 Replacement Parts Quote the unit type and unit seri al number when ordering replacement parts or contacting the factory about the unit This information can be found on the se rial plat...

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