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SAFETY CONSIDERATIONS

Installing, starting up, and servicing air

conditioning equipment

can be hazardous due to system pressures, electrical components,

and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should

install, start

up, and service this equipment.

Untrained personnel can perform basic maintenance functions such

as cleaning coils. All other operations should be performed by

trained service personnel.
When working on the equipment, observe precautions in the

literature and on tags, stickers, and labels attached to the

equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep

quenching cloth and fire extinguisher nearby when brazing. Use

care in handling, rigging, and setting bulky equipment.
Read these instructions thoroughly and follow all warnings or

cautions included in literature and attached to the unit. Consult

local building codes and current editions of the National Electrical

Code ( NEC ) NFPA 70. In Canada, refer to current editions of the

Canadian electrical code CSA 22.1.
Recognize safety information. This is the safety

alert symbol 

!

 !

 .

When you see this symbol on the unit and in instructions or

manuals, be alert to the potential for personal injury. Understand

these signal words: DANGER, WARNING, and CAUTION.

These words are used with the safety

alert symbol. DANGER

identifies the most serious hazards which 

will 

result in severe

personal injury or death. WARNING signifies hazards which 

could

result in personal injury or death. CAUTION is used to identify

unsafe practices which 

may 

result in minor personal injury or

product and property damage. NOTE is used to highlight

suggestions which 

will

 result in enhanced installation, reliability, or

operation.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before installing, modifying, or servicing system, main

electrical disconnect switch must be in the OFF

position. There may be more than 1 disconnect switch.

Lock out and tag switch with a suitable warning label.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe

in the ground. If any section of pipe is buried, there must be

a 6 in. (152 mm) vertical rise to the valve connections on

the outdoor units. If more than the recommended length is

buried, refrigerant may migrate to the cooler buried section

during extended periods of system shutdown. This causes

refrigerant slugging and could possibly damage the

compressor at start

up.

GENERAL

These instructions cover the installation, start

up and servicing of

the multi

zone outdoor unit connected to up to five indoor fan coil

units. For approved combinations, please refer to the Product Data.

Summary of Contents for 38MGQ Series

Page 1: ...illustration purposes only Actual model may be slightly different TABLE OF CONTENTS PAGE SAFETY CONSIDERATIONS 2 GENERAL 2 PARTS LIST 3 SYSTEM REQUIREMENTS 4 PIPING REQUIREMENTS 4 DIMENSIONS 6 CLEARA...

Page 2: ...ese words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal...

Page 3: ...unit helps with vibration prevention during operation 4 Drain Hose and Drain Joint 1 Fig 1 Parts List The following units are covered in these installation instructions Table 1 Unit Sizes SYSTEM TONS...

Page 4: ...Maximum Piping Length per system Ft m 98 30 147 45 196 60 245 75 Additional refrigerant charge between Standard Max piping length Oz ft g m 0 16 15 0 16 15 0 16 15 0 16 15 Gas Pipe Size in mm 3 8 2 9...

Page 5: ...door unit The field supplied 14 3 power communication wiring from the outdoor unit to the indoor unit consists of four 4 wires and provides the power for the indoor unit Two wires are high voltage AC...

Page 6: ...6 700 31 89 810 31 89 810 36 93 1369 Width in mm 33 27 845 37 20 945 37 20 945 53 9 938 Depth in mm 12 60 320 15 55 395 15 55 395 15 43 392 Weight Net lbs kg 114 63 52 154 76 70 2 169 75 77 255 50 115...

Page 7: ...7 DIMENSIONS OUTDOOR CONTINUED Suction Fig 3 Outdoor Dimensions Size 27...

Page 8: ...8 DIMENSIONS OUTDOOR CONTINUED Suction Fig 4 Outdoor Dimensions Size 36...

Page 9: ...9 DIMENSIONS OUTDOOR CONTINUED Suction Fig 5 Outdoor Dimensions Size 48...

Page 10: ...10 CLEARANCES OUTDOOR A D B Air outlet Air inlet C E Fig 6 Clearances Outdoor Table 10 Clearances Outdoor Values UNIT MINIMUM VALUE in mm A 24 609 B 24 609 C 24 609 D 4 101 E 4 101...

Page 11: ...ng tools to avoid kinks and flat spots S Keep the tubing free of dirt sand moisture and other contaminants to avoid damaging the refrigerant system S Avoid sags in the suction line to prevent the form...

Page 12: ...firmly Loose wiring may cause terminal to overheat or result in unit malfunction A fire hazard may also exist Therefore be sure all wiring is tightly connected S No wire should be allowed to touch ref...

Page 13: ...13 CONNECTION DIAGRAMS Fig 12 Connection Diagram Size 18 Fig 13 Connection Diagram Size 27...

Page 14: ...Fig 15 Connection Diagram Size 48 Notes 1 Do not use thermostat wire for any connection between indoor and outdoor units 2 All connections between indoor and outdoor units must be as shown The connect...

Page 15: ...d Line Service Valve excluding the 18 000 BTU unit 1 Completely tighten the flare nuts A B C D E Fully open all circuits service valves connect the manifold gage charge hose to the charge port of the...

Page 16: ...nue operating for an additional 15 minutes 2 Close service valves and shut off vacuum pump 3 Connect a nitrogen cylinder and regulator to system and open until system pressure is 2 psig 4 Close servic...

Page 17: ...LED STATUS IDU Error IDU Error E0 Outdoor EEPROM malfunction F4 E6 E2 Communication malfunction between indoor and outdoor units E1 E2 E3 Communication malfunction between IPM board and outdoor main b...

Page 18: ...ration S 7310 W Morris St S Indianapolis IN 46231 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 38MGQ 03SI Replaces...

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