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16

Deep Vacuum Method

The deep vacuum method requires a vacuum pump capable of

pulling a vacuum of 500 microns and a vacuum gage capable of

accurately measuring this vacuum depth. The deep vacuum method

is the most positive way of assuring a system is free of air and

liquid water (see Fig. 19).

500

MINUTES

0

1

2

3

4

5

6

7

1000

1500

LEAK IN

SYSTEM

VACUUM TIGHT

TOO WET
TIGHT

DRY SYSTEM

2000

MICRONS

2500

3000

3500

4000

4500

5000

A95424

Fig. 19

 - 

Deep Vacuum Graph

Triple Evacuation Method

The triple evacuation method should only be used when vacuum

pump is only capable of pumping down to 28 in. of mercury

vacuum and system does not contain any liquid water. 

Refer to Fig. 20 and proceed as follows:

1. Pump system down to 28 in. of mercury and allow the

pump to continue operating for an additional 15 minutes.

2. Close service valves and shut off vacuum pump.
3. Connect a nitrogen cylinder and regulator to system and

open until system pressure is 2 psig.

4. Close service valve and allow system to stand for 1 hr.

During this time, dry nitrogen will be able to diffuse

throughout the system absorbing moisture.

5. Repeat this procedure as indicated in Fig. 20. System will

then be free of any contaminants and water vapor.

CHECK FOR TIGHT, DRY SYSTEM

(IF IT HOLDS DEEP VACUUM)

EVACUATE

BREAK VACUUM WITH DRY NITROGEN

WAIT

EVACUATE

RELEASE CHARGE INTO SYSTEM

BREAK VACUUM WITH DRY NITROGEN

EVACUATE

WAIT

A95425

Fig. 20

 - 

Triple Evacuation Method

Final Tubing Check
IMPORTANT

Check to be certain the factory tubing on both

indoor and outdoor unit has not shifted during shipment.
Ensure tubes are not rubbing against each other or any sheet
metal. Pay close attention to feeder tubes, making sure wire ties
on feeder tubes are secure and tight.

Summary of Contents for 38MGQ Series

Page 1: ...illustration purposes only Actual model may be slightly different TABLE OF CONTENTS PAGE SAFETY CONSIDERATIONS 2 GENERAL 2 PARTS LIST 3 SYSTEM REQUIREMENTS 4 PIPING REQUIREMENTS 4 DIMENSIONS 6 CLEARA...

Page 2: ...ese words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal...

Page 3: ...unit helps with vibration prevention during operation 4 Drain Hose and Drain Joint 1 Fig 1 Parts List The following units are covered in these installation instructions Table 1 Unit Sizes SYSTEM TONS...

Page 4: ...Maximum Piping Length per system Ft m 98 30 147 45 196 60 245 75 Additional refrigerant charge between Standard Max piping length Oz ft g m 0 16 15 0 16 15 0 16 15 0 16 15 Gas Pipe Size in mm 3 8 2 9...

Page 5: ...door unit The field supplied 14 3 power communication wiring from the outdoor unit to the indoor unit consists of four 4 wires and provides the power for the indoor unit Two wires are high voltage AC...

Page 6: ...6 700 31 89 810 31 89 810 36 93 1369 Width in mm 33 27 845 37 20 945 37 20 945 53 9 938 Depth in mm 12 60 320 15 55 395 15 55 395 15 43 392 Weight Net lbs kg 114 63 52 154 76 70 2 169 75 77 255 50 115...

Page 7: ...7 DIMENSIONS OUTDOOR CONTINUED Suction Fig 3 Outdoor Dimensions Size 27...

Page 8: ...8 DIMENSIONS OUTDOOR CONTINUED Suction Fig 4 Outdoor Dimensions Size 36...

Page 9: ...9 DIMENSIONS OUTDOOR CONTINUED Suction Fig 5 Outdoor Dimensions Size 48...

Page 10: ...10 CLEARANCES OUTDOOR A D B Air outlet Air inlet C E Fig 6 Clearances Outdoor Table 10 Clearances Outdoor Values UNIT MINIMUM VALUE in mm A 24 609 B 24 609 C 24 609 D 4 101 E 4 101...

Page 11: ...ng tools to avoid kinks and flat spots S Keep the tubing free of dirt sand moisture and other contaminants to avoid damaging the refrigerant system S Avoid sags in the suction line to prevent the form...

Page 12: ...firmly Loose wiring may cause terminal to overheat or result in unit malfunction A fire hazard may also exist Therefore be sure all wiring is tightly connected S No wire should be allowed to touch ref...

Page 13: ...13 CONNECTION DIAGRAMS Fig 12 Connection Diagram Size 18 Fig 13 Connection Diagram Size 27...

Page 14: ...Fig 15 Connection Diagram Size 48 Notes 1 Do not use thermostat wire for any connection between indoor and outdoor units 2 All connections between indoor and outdoor units must be as shown The connect...

Page 15: ...d Line Service Valve excluding the 18 000 BTU unit 1 Completely tighten the flare nuts A B C D E Fully open all circuits service valves connect the manifold gage charge hose to the charge port of the...

Page 16: ...nue operating for an additional 15 minutes 2 Close service valves and shut off vacuum pump 3 Connect a nitrogen cylinder and regulator to system and open until system pressure is 2 psig 4 Close servic...

Page 17: ...LED STATUS IDU Error IDU Error E0 Outdoor EEPROM malfunction F4 E6 E2 Communication malfunction between indoor and outdoor units E1 E2 E3 Communication malfunction between IPM board and outdoor main b...

Page 18: ...ration S 7310 W Morris St S Indianapolis IN 46231 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 38MGQ 03SI Replaces...

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