Carrier 38HDF018 --- --- ---3 Installation, Start-Up And Service Instructions Manual Download Page 6

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Step 4 — Make Electrical Connections

CONTROL CIRCUIT WIRING — Control voltage is 24 v
(40 va minimum). See Fig. 5 and unit label diagram for field-
supplied wiring details. Route control wire through opening in
unit side panel to connection in unit control box.

NOTE: For wire runs up to 50 ft, use no. 18 AWG (American
Wire Gage) insulated wire. For 50 to 75 ft, use no. 16 AWG
insulated wire. For over 75 ft, use 14 AWG insulated wire.
NOTE: All wiring must conform to NEC and local codes.
NOTE: Operating unit on improper line voltage constitutes
abuse and could affect Carrier warranty. See Tables 2 and 3.

Do not

install unit in a system where voltage may fluctuate

above or below permissible limits.

See Tables 2 and 3 for recommended fuse sizes. When mak-

ing electrical connections, provide clearance at the unit for re-
frigerant piping connections.
NOTE: The 38HDF units are supplied with a 24-v control
transformer. The 38HDR units use the control transformer
supplied with the matched indoor unit.
POWER WIRING — Unit is factory wired for voltage shown
on nameplate. Provide adequate, fused disconnect switch
within sight from unit, readily accessible, but out of reach of
children. Provision for locking the switch open (off) is advis-
able to prevent power from being turned on while unit is being
serviced. Disconnect switch, fuses, and field wiring must
comply with the NEC and local code requirements. Use copper
wire only between the disconnect switch and unit. Use
minimum 60 C wire for the field power connection.

Route power wires through the opening in unit side panel

and connect in the unit control box as shown on the unit label
diagram and Fig. 6 and 7. Unit must be grounded.
CONNECTIONS TO DUCT-FREE FAN COIL UNITS —
The 38HDR units are designed for easy match-up to 40QA
duct free fan coils. This unit provides 24 v power for the out-
door unit from the fan coil. Connect the Y and C terminals of
the indoor unit to the Y and C terminals.

Unit cabinet must have an uninterrupted, unbroken electri-
cal ground to minimize the possibility of personal injury if
an electrical fault should occur. This ground may consist of
electrical wire connected to unit ground lug in control com-
partment, or conduit approved for electrical ground when
installed in accordance with NEC, and local electrical
codes. Failure to follow this warning could result in the
installer being liable for the personal injury of others.

Unit failure as a result of operation on improper line
voltage or excessive phase imbalance constitutes abuse and
may cause damage to electrical components. Such opera-
tion would invalidate any applicable Carrier warranty.

Before performing service or maintenance, be sure indoor
unit main power switch is turned OFF and indoor blower
has stopped. Failure to do so may result in electrical shock
or injury from rotating fan blades.

38HDF UNITS

38HDR UNITS

NOTE: For more information see schematic inside unit.

Fig. 5 — Typical Control Circuit Connections

Summary of Contents for 38HDF018 --- --- ---3

Page 1: ...l building codes and the National Electrical Code NEC for special installation requirements INSTALLATION Step 1 Complete Pre Installation Checks UNPACK UNIT See Fig 1 Move the unit to final loca tion Remove unit from carton being careful not to damage service valves and grilles INSPECT SHIPMENT File a claim with the shipping company if shipment is damaged or incomplete Check unit nameplate to ensu...

Page 2: ...2 6 1 2 1 7 5 8 2 1 13 16 3 4 1 16 1 2 1 2 0 8 1 2 1 6 7 8 0 3 7 16 0 6 1 2 1097 1131 9 433 4 468 3 774 7 498 5 893 4 1017 9 354 2 215 9 479 4 88 165 4 UNIT SIZE M OPERATING WT in mm lb kg 38HDF 018 5 8 15 88 166 75 3 024 5 8 15 88 176 79 8 030 3 4 19 05 187 84 8 036 3 4 19 05 250 113 4 38HDR 018 5 8 15 88 166 75 8 024 5 8 15 88 176 79 8 030 3 4 19 05 187 84 8 036 3 4 19 05 250 113 4 048 7 8 22 22...

Page 3: ...ere the system must be evacuated following good refrigeration practices Run refrigerant tubes as directly as possible avoiding unnecessary turns and bends Suspend refrigerant tubes so they do not damage insulation on vapor tube and do not transmit vibration to structure Also when passing refrigerant tubes through a wall seal the opening so that vibration is not transmit ted to structure Leave some...

Page 4: ... of 40 va is provided in the fan coil unit To avoid damage while brazing service valves should be wrapped with a heat sinking material such as a wet cloth When brazing tubing sets to the service valves a brazing shield MUST be used to prevent damage to the painted unit surface UNIT 38HDF 018 024 030 036 NOMINAL CAPACITY Tons 1 5 2 0 2 50 3 0 OPERATING WEIGHT lb 166 176 187 250 REFRIGERANT TYPE R 4...

Page 5: ...L Face Area sq ft 5 8 7 3 12 1 12 1 14 1 14 1 No Rows 2 3 2 2 3 3 FPI 20 20 20 20 20 20 HIGH PRESSURE SWITCH Cut In psig 420 25 420 25 420 25 420 25 420 25 420 25 Cutout psig 650 10 650 10 650 10 650 10 650 10 650 10 LOW PRESSURE SWITCH Cut In psig 45 25 45 25 45 25 45 25 45 25 45 25 Cutout psig 20 5 20 5 20 5 20 5 20 5 20 5 REFRIGERANT LINES Connection Type Sweat Liquid Line in OD 3 8 3 8 3 8 3 8...

Page 6: ... requirements Use copper wire only between the disconnect switch and unit Use minimum 60 C wire for the field power connection Route power wires through the opening in unit side panel and connect in the unit control box as shown on the unit label diagram and Fig 6 and 7 Unit must be grounded CONNECTIONS TO DUCT FREE FAN COIL UNITS The 38HDR units are designed for easy match up to 40QA duct free fa...

Page 7: ...rmine maximum deviation from average voltage AB 457 452 5 v BC 464 457 7 v AC 457 455 2 v Maximum deviation is 7 v Determine percentage of voltage imbalance This amount of phase imbalance is satisfactory as it is below the maximum allowable of 2 38HDF UNIT SIZE V PH Hz VOLTAGE RANGE COMPRESSOR OUTDOOR FAN MOTOR MIN CKT AMPS FUSE HACR BKR AMPS Min Max RLA LRA FLA NEC Hp kW Out 018 208 230 1 60 187 ...

Page 8: ... amount of phase imbalance is satisfactory as it is below the maximum allowable of 2 38HDR UNIT SIZE V PH Hz VOLTAGE RANGE COMPRESSOR OUTDOOR FAN MOTOR MIN CKT AMPS FUSE HACR BKR AMPS Min Max RLA LRA FLA NEC Hp kW Out 018 208 230 1 60 187 253 10 0 48 0 0 80 0 125 0 09 13 3 20 024 208 230 1 60 187 253 14 3 58 3 0 80 0 125 0 09 18 7 30 030 208 230 1 60 187 253 15 7 64 0 1 45 0 25 0 19 21 1 35 036 20...

Page 9: ...High Pressure Switch LPS Low Pressure Switch OFM Outdoor Fan Motor OL Overload TB Terminal Board TRAN Transformer Splice Field Terminal Marked Terminal Unmarked Terminal Block Splice Factory Wiring Field Control Wiring Field Power Wiring Optional or Accessory Wire Fig 6 38HDF018 036 Typical Wiring Schematic 38HDF OPERATION SEQUENCE CALL FOR COOLING 1 Control voltage from transformer to thermostat ...

Page 10: ...ipment GND Ground HPS High Pressure Switch LPS Low Pressure Switch OFM Outdoor Fan Motor OL Overload TB Terminal Board Splice Field Terminal Marked Terminal Unmarked Terminal Block Splice Factory Wiring Field Control Wiring Field Power Wiring 38HDR OPERATION SEQUENCE CALL FOR COOLING 1 Control voltage from transformer to thermostat 24 v 2 At thermostat 24 v is switched to G and Y 3 24 v from therm...

Page 11: ... refriger ant break vacuum with dry nitrogen before opening system 1 Attach pressure gage to suction service valve gage port 2 Frontseat the liquid mixed phase line valve 3 Start unit and run until suction pressure reaches 20 psig 4 Shut unit off and frontseat suction valve 5 Depressurize low side of unit and recover refrigerant following accepted practices High Pressure Switch The high pressure s...

Page 12: ...llowing when working with Puron refrigerant Puron refrigerant cylinders are rose colored Recovery cylinder service pressure rating must be 400 psig DOT Department of Transportation 4BA400 or DOT BW400 Puron systems should be charged with liquid refrigerant Use a commercial type metering device in the manifold hose when charging into suction line with compressor operating Manifold sets should be 70...

Page 13: ... 6 344 105 8 446 125 3 556 142 7 40 6 5 142 49 5 244 82 2 346 106 3 448 125 6 560 143 3 42 4 5 144 50 3 246 82 7 348 106 6 450 126 0 564 143 9 44 3 2 146 51 1 248 83 3 350 107 1 452 126 3 568 144 5 46 1 6 148 51 8 250 83 8 352 107 5 454 126 6 572 145 0 48 0 0 150 52 5 252 84 3 354 107 9 456 127 0 576 145 6 50 1 5 152 53 3 254 84 8 356 108 3 458 127 3 580 146 2 52 3 0 154 54 0 256 85 4 358 108 8 46...

Page 14: ...sing a garden hose or other suitable equipment flush coil from the outside to remove dirt Be sure to flush all dirt and debris from drain holes in base of unit Fan motors are waterproof TROUBLESHOOTING See Fig 9 for troubleshooting information LIQUID PRESSURE AT SERVICE VALVE psig REQUIRED LIQUID LINE TEMPERATURE F Required Subcooling Temperature F 8 10 12 14 16 18 189 58 56 54 52 50 48 195 60 58 ...

Page 15: ...15 Fig 9 Troubleshooting the Cooling Cycle ...

Page 16: ...ue or change at any time specifications or designs without notice and without incurring obligations Catalog No 02 38HD0001 SI Printed in U S A Form 38HD 4SI Pg 16 2 06A 1 06 Replaces 38HDC 3SI Book 1 4 Tab 3e 2f Copyright 2006 Carrier Corporation ...

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