Carrier 38HDF018 --- --- ---3 Installation, Start-Up And Service Instructions Manual Download Page 10

10

LEG

E

ND

NO

TE

S

:

1.

Compr

e

ssor

and

fa

n

m

ot

ors

a

re

ther

m

a

lly

p

ro

te

ct

ed.

2.

W

ir

e

in

acc

o

rdance

wit

h

N

at

ional

E

lec

tr

ic

al

Code

(NE

C

)

a

nd

local

c

o

des

.

R

eplace

an

y

o

ri

ginal

wires

wit

h

90°

C

wire

o

r

it

s

equi

v

a

lent

.

3.

T

h

e

C

LO

lo

c

k

s

out

th

e

C

O

M

P

to

p

re

v

ent

s

hor

t

c

y

c

ling

o

n

C

O

M

P

o

v

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rl

oads

and

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ty

de

v

ic

e

s

.

B

e

fo

re

replacing

C

LO

c

hec

k

these

d

e

v

ic

es

.

4.

If

indoor

sect

ion

has

a

tr

ans

fo

rm

er

wit

h

a

grounded

s

e

condar

y,

connec

t

the

g

rou

nded

s

ide

to

“C”

o

n

the

lo

w

v

olt

age

board.

5.

Use

m

inimum

60°

C

wire

for

fi

eld

p

o

w

er

wir

ing.

6.

Cr

ank

case

heat

er

an

d

ther

most

at

used

on

select

ed

m

odels

only

.

C—

Cont

ac

to

r,

Com

p

ress

or

CAP

Capacit

or

CCHT

Cr

ank

case

Heat

er

T

her

m

o

st

at

CH

Cr

ank

case

Heat

er

CL

O

Compr

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ssor

Loc

k

out

COMP

Compr

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ot

or

CT

Current

T

ransf

o

rm

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r

EQU

IP

Equipm

ent

GN

D

G

round

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S

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igh-Pre

ssure

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it

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LP

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res

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u

re

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wit

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h

OF

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u

tdoor-

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an

Mot

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r

OL

O

v

er

load

TB

T

e

rm

inal

Boa

rd

Splice

(F

iel

d)

T

e

rm

inal

(M

ar

k

ed)

T

e

rm

inal

(U

nmar

k

ed)

T

e

rm

inal

B

lo

c

k

S

p

lic

e

F

a

c

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y

W

ir

ing

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ield

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ont

rol

W

ir

ing

F

ield

P

o

w

er

W

ir

ing

3

8

HDR

OPERA

T

ION

S

E

Q

UENCE

CA

L

L

FO

R

C

OOL

IN

G:

1.

Cont

ro

l

v

o

lt

age

fr

om

tr

ans

fo

rm

er

to

ther

m

o

st

at

(24

v

).

2.

At

ther

most

at

24

v

is

s

w

it

c

hed

to

“G

and

“Y

.”

3.

24

v

from

ther

m

o

st

at

“G

ener

gi

zes

fan

rela

y

a

t

indoor

fa

n

c

oil

and

indoor-f

an

m

o

to

r

runs.

4.

24

v

from

ther

mos

tat

“Y

energiz

e

s

the

logic

in

the

CLO

,

and

th

e

c

ont

act

o

r

c

oil

,

bot

h

a

t

the

out

door

unit

.

Compr

e

ssor

and

out

door

-f

an

mo

to

r

run.

6.

If

th

e

int

er

nal

pr

ot

ec

to

r

o

f

the

c

o

mpr

e

s

s

o

r,

HP

S

,

or

LP

S

ope

n,

the

2

4

v

to

the

c

ont

ac

to

r

c

oil

will

be

inter-

rupt

e

d

,

the

com

p

ress

or

and

ou

tdoor-

fan

motor

will

stop

,

and

th

e

C

LO

w

ill

k

eep

the

c

ircuit

open

unti

l

reset

b

y

s

topping

and

re

st

ar

ti

ng

th

e

2

4

v

po

w

e

r

a

t

the

ther

mos

tat

.

F

ig

.

7

38H

DR018

-060

T

y

p

ical

Wi

rin

g

S

c

h

e

ma

ti

c

Summary of Contents for 38HDF018 --- --- ---3

Page 1: ...l building codes and the National Electrical Code NEC for special installation requirements INSTALLATION Step 1 Complete Pre Installation Checks UNPACK UNIT See Fig 1 Move the unit to final loca tion Remove unit from carton being careful not to damage service valves and grilles INSPECT SHIPMENT File a claim with the shipping company if shipment is damaged or incomplete Check unit nameplate to ensu...

Page 2: ...2 6 1 2 1 7 5 8 2 1 13 16 3 4 1 16 1 2 1 2 0 8 1 2 1 6 7 8 0 3 7 16 0 6 1 2 1097 1131 9 433 4 468 3 774 7 498 5 893 4 1017 9 354 2 215 9 479 4 88 165 4 UNIT SIZE M OPERATING WT in mm lb kg 38HDF 018 5 8 15 88 166 75 3 024 5 8 15 88 176 79 8 030 3 4 19 05 187 84 8 036 3 4 19 05 250 113 4 38HDR 018 5 8 15 88 166 75 8 024 5 8 15 88 176 79 8 030 3 4 19 05 187 84 8 036 3 4 19 05 250 113 4 048 7 8 22 22...

Page 3: ...ere the system must be evacuated following good refrigeration practices Run refrigerant tubes as directly as possible avoiding unnecessary turns and bends Suspend refrigerant tubes so they do not damage insulation on vapor tube and do not transmit vibration to structure Also when passing refrigerant tubes through a wall seal the opening so that vibration is not transmit ted to structure Leave some...

Page 4: ... of 40 va is provided in the fan coil unit To avoid damage while brazing service valves should be wrapped with a heat sinking material such as a wet cloth When brazing tubing sets to the service valves a brazing shield MUST be used to prevent damage to the painted unit surface UNIT 38HDF 018 024 030 036 NOMINAL CAPACITY Tons 1 5 2 0 2 50 3 0 OPERATING WEIGHT lb 166 176 187 250 REFRIGERANT TYPE R 4...

Page 5: ...L Face Area sq ft 5 8 7 3 12 1 12 1 14 1 14 1 No Rows 2 3 2 2 3 3 FPI 20 20 20 20 20 20 HIGH PRESSURE SWITCH Cut In psig 420 25 420 25 420 25 420 25 420 25 420 25 Cutout psig 650 10 650 10 650 10 650 10 650 10 650 10 LOW PRESSURE SWITCH Cut In psig 45 25 45 25 45 25 45 25 45 25 45 25 Cutout psig 20 5 20 5 20 5 20 5 20 5 20 5 REFRIGERANT LINES Connection Type Sweat Liquid Line in OD 3 8 3 8 3 8 3 8...

Page 6: ... requirements Use copper wire only between the disconnect switch and unit Use minimum 60 C wire for the field power connection Route power wires through the opening in unit side panel and connect in the unit control box as shown on the unit label diagram and Fig 6 and 7 Unit must be grounded CONNECTIONS TO DUCT FREE FAN COIL UNITS The 38HDR units are designed for easy match up to 40QA duct free fa...

Page 7: ...rmine maximum deviation from average voltage AB 457 452 5 v BC 464 457 7 v AC 457 455 2 v Maximum deviation is 7 v Determine percentage of voltage imbalance This amount of phase imbalance is satisfactory as it is below the maximum allowable of 2 38HDF UNIT SIZE V PH Hz VOLTAGE RANGE COMPRESSOR OUTDOOR FAN MOTOR MIN CKT AMPS FUSE HACR BKR AMPS Min Max RLA LRA FLA NEC Hp kW Out 018 208 230 1 60 187 ...

Page 8: ... amount of phase imbalance is satisfactory as it is below the maximum allowable of 2 38HDR UNIT SIZE V PH Hz VOLTAGE RANGE COMPRESSOR OUTDOOR FAN MOTOR MIN CKT AMPS FUSE HACR BKR AMPS Min Max RLA LRA FLA NEC Hp kW Out 018 208 230 1 60 187 253 10 0 48 0 0 80 0 125 0 09 13 3 20 024 208 230 1 60 187 253 14 3 58 3 0 80 0 125 0 09 18 7 30 030 208 230 1 60 187 253 15 7 64 0 1 45 0 25 0 19 21 1 35 036 20...

Page 9: ...High Pressure Switch LPS Low Pressure Switch OFM Outdoor Fan Motor OL Overload TB Terminal Board TRAN Transformer Splice Field Terminal Marked Terminal Unmarked Terminal Block Splice Factory Wiring Field Control Wiring Field Power Wiring Optional or Accessory Wire Fig 6 38HDF018 036 Typical Wiring Schematic 38HDF OPERATION SEQUENCE CALL FOR COOLING 1 Control voltage from transformer to thermostat ...

Page 10: ...ipment GND Ground HPS High Pressure Switch LPS Low Pressure Switch OFM Outdoor Fan Motor OL Overload TB Terminal Board Splice Field Terminal Marked Terminal Unmarked Terminal Block Splice Factory Wiring Field Control Wiring Field Power Wiring 38HDR OPERATION SEQUENCE CALL FOR COOLING 1 Control voltage from transformer to thermostat 24 v 2 At thermostat 24 v is switched to G and Y 3 24 v from therm...

Page 11: ... refriger ant break vacuum with dry nitrogen before opening system 1 Attach pressure gage to suction service valve gage port 2 Frontseat the liquid mixed phase line valve 3 Start unit and run until suction pressure reaches 20 psig 4 Shut unit off and frontseat suction valve 5 Depressurize low side of unit and recover refrigerant following accepted practices High Pressure Switch The high pressure s...

Page 12: ...llowing when working with Puron refrigerant Puron refrigerant cylinders are rose colored Recovery cylinder service pressure rating must be 400 psig DOT Department of Transportation 4BA400 or DOT BW400 Puron systems should be charged with liquid refrigerant Use a commercial type metering device in the manifold hose when charging into suction line with compressor operating Manifold sets should be 70...

Page 13: ... 6 344 105 8 446 125 3 556 142 7 40 6 5 142 49 5 244 82 2 346 106 3 448 125 6 560 143 3 42 4 5 144 50 3 246 82 7 348 106 6 450 126 0 564 143 9 44 3 2 146 51 1 248 83 3 350 107 1 452 126 3 568 144 5 46 1 6 148 51 8 250 83 8 352 107 5 454 126 6 572 145 0 48 0 0 150 52 5 252 84 3 354 107 9 456 127 0 576 145 6 50 1 5 152 53 3 254 84 8 356 108 3 458 127 3 580 146 2 52 3 0 154 54 0 256 85 4 358 108 8 46...

Page 14: ...sing a garden hose or other suitable equipment flush coil from the outside to remove dirt Be sure to flush all dirt and debris from drain holes in base of unit Fan motors are waterproof TROUBLESHOOTING See Fig 9 for troubleshooting information LIQUID PRESSURE AT SERVICE VALVE psig REQUIRED LIQUID LINE TEMPERATURE F Required Subcooling Temperature F 8 10 12 14 16 18 189 58 56 54 52 50 48 195 60 58 ...

Page 15: ...15 Fig 9 Troubleshooting the Cooling Cycle ...

Page 16: ...ue or change at any time specifications or designs without notice and without incurring obligations Catalog No 02 38HD0001 SI Printed in U S A Form 38HD 4SI Pg 16 2 06A 1 06 Replaces 38HDC 3SI Book 1 4 Tab 3e 2f Copyright 2006 Carrier Corporation ...

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