Carrier 38HDF018 --- --- ---3 Installation, Start-Up And Service Instructions Manual Download Page 3

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Step 2 — Rig and Mount Unit

MOUNTING ON GROUND — Mount unit on a solid, level
concrete pad. Position unit so water or ice from roof does not
fall directly onto unit. Accessory stacking kits can be used
when units are to be stacked. See installation instructions
provided with the accessory kit. Use field-provided snow stand
or ice rack where prolonged subfreezing temperatures or heavy
snow occurs.

If conditions or local codes require unit be fastened to a pad,

6 field-supplied tiedown bolts should be used and fastened
through slots provided in unit mounting feet.
MOUNTING ON ROOF — Mount unit on a level platform
or frame at least 6 in. above roof surface. Isolate unit and tub-
ing from structure.
RIGGING

Keep the unit upright and lift unit using a sling. Use card-

board or padding under the sling, and spreader bars to prevent
sling damage to the unit. See Fig. 3. See Fig. 2 for center of
gravity reference. Install the unit so that the coil does not face
into prevailing winds. If this is not possible and constant winds
above 25 mph are expected, use accessory wind baffle. See
installation instructions provided with the accessory kit.
NOTE: Accessory wind baffles should be used on all units
with accessory low ambient temperature control.

Field-fabricated snow or ice stands may be used to raise unit

when operation will be required during winter months. Units
may also be wall mounted using the accessory wall-mounting
kit.

Step 3 — Complete Refrigerant Piping Con-
nections —

Outdoor units may be connected to indoor

units using field-supplied tubing of refrigerant grade and condi-
tion. See Tables 1A and 1B for correct line sizes. Do not use
less than 10 ft of interconnecting tubing.

When more than 50 ft of interconnecting tubing and more

than 30 ft of vertical lift is used, consult the residential long line
application instruction guide. For long-line applications, inter-
connecting lines over 100 ft must be installed with a liquid line
solenoid. A liquid line solenoid may also be installed on some
units to improve part-load efficiency. Refer to the ARI (Air
Conditioning & Refrigeration Institute) Directory.

If either refrigerant tubing or indoor coil is exposed to

the atmosphere, the system must be evacuated following good
refrigeration practices.

Run refrigerant tubes as directly as possible, avoiding

unnecessary turns and bends. Suspend refrigerant tubes so they
do not damage insulation on vapor tube and do not transmit
vibration to structure. Also, when passing refrigerant tubes
through a wall, seal the opening so that vibration is not transmit-
ted to structure. Leave some slack in refrigerant tubes between
structure and outdoor unit to absorb vibration. Refer to separate
indoor unit installation instructions for additional information.
CHECK ACCURATER CONTROL — The correct Accu-
Rater (bypass type) refrigerant control is required for system
capacity optimization. An AccuRater device with field-
replaceable piston (see Fig. 4) is supplied with the outdoor unit.
Refer to the AccuRater metering device table in separate
indoor unit installation instructions to determine the correct
AccuRater piston size required for the condenser/evaporator
system being installed.

Piston style as shown in Fig. 4 is shipped with the unit.

Do

not

interchange components between the AccuRater device

types. Matching of outdoor unit with indoor unit may require
field replacement of piston. Replace piston,

if required,

before

connecting refrigerant lines. See Fig. 4. Piston replacement
instructions are included in the indoor unit installation instruc-
tions. After system installation is complete, see the Refrigerant
Charging section on page 12 to check and/or adjust refrigerant
charge.
FILTER DRIER — The filter drier must be replaced whenev-
er the refrigeration system is exposed to the atmosphere. See
Fig. 4 for filter drier installation.

Be sure unit panels are securely in place prior to rigging.
Loose unit panels could result in equipment damage or per-
sonal injury.

DO NOT BURY MORE THAN 36 IN. OF REFRIGER-
ANT PIPE IN THE GROUND. If any section of pipe is
buried, there must be a 6-in. vertical rise to the valve
connections on the outdoor unit. If more than the
recommended length is buried refrigerant may migrate to
cooler, buried section during extended periods of system
shutdown. This causes refrigerant slugging and could
possibly damage the compressor at start-up.

Fig. 3 — Lifting Unit with Sling

NOTE: Arrow on AccuRater body points in free flow direction, away from the
indoor coil.

38HDF018-036

38HDR018-060

Fig. 4 — AccuRater (Bypass Type) Metering

Device Components

Summary of Contents for 38HDF018 --- --- ---3

Page 1: ...l building codes and the National Electrical Code NEC for special installation requirements INSTALLATION Step 1 Complete Pre Installation Checks UNPACK UNIT See Fig 1 Move the unit to final loca tion Remove unit from carton being careful not to damage service valves and grilles INSPECT SHIPMENT File a claim with the shipping company if shipment is damaged or incomplete Check unit nameplate to ensu...

Page 2: ...2 6 1 2 1 7 5 8 2 1 13 16 3 4 1 16 1 2 1 2 0 8 1 2 1 6 7 8 0 3 7 16 0 6 1 2 1097 1131 9 433 4 468 3 774 7 498 5 893 4 1017 9 354 2 215 9 479 4 88 165 4 UNIT SIZE M OPERATING WT in mm lb kg 38HDF 018 5 8 15 88 166 75 3 024 5 8 15 88 176 79 8 030 3 4 19 05 187 84 8 036 3 4 19 05 250 113 4 38HDR 018 5 8 15 88 166 75 8 024 5 8 15 88 176 79 8 030 3 4 19 05 187 84 8 036 3 4 19 05 250 113 4 048 7 8 22 22...

Page 3: ...ere the system must be evacuated following good refrigeration practices Run refrigerant tubes as directly as possible avoiding unnecessary turns and bends Suspend refrigerant tubes so they do not damage insulation on vapor tube and do not transmit vibration to structure Also when passing refrigerant tubes through a wall seal the opening so that vibration is not transmit ted to structure Leave some...

Page 4: ... of 40 va is provided in the fan coil unit To avoid damage while brazing service valves should be wrapped with a heat sinking material such as a wet cloth When brazing tubing sets to the service valves a brazing shield MUST be used to prevent damage to the painted unit surface UNIT 38HDF 018 024 030 036 NOMINAL CAPACITY Tons 1 5 2 0 2 50 3 0 OPERATING WEIGHT lb 166 176 187 250 REFRIGERANT TYPE R 4...

Page 5: ...L Face Area sq ft 5 8 7 3 12 1 12 1 14 1 14 1 No Rows 2 3 2 2 3 3 FPI 20 20 20 20 20 20 HIGH PRESSURE SWITCH Cut In psig 420 25 420 25 420 25 420 25 420 25 420 25 Cutout psig 650 10 650 10 650 10 650 10 650 10 650 10 LOW PRESSURE SWITCH Cut In psig 45 25 45 25 45 25 45 25 45 25 45 25 Cutout psig 20 5 20 5 20 5 20 5 20 5 20 5 REFRIGERANT LINES Connection Type Sweat Liquid Line in OD 3 8 3 8 3 8 3 8...

Page 6: ... requirements Use copper wire only between the disconnect switch and unit Use minimum 60 C wire for the field power connection Route power wires through the opening in unit side panel and connect in the unit control box as shown on the unit label diagram and Fig 6 and 7 Unit must be grounded CONNECTIONS TO DUCT FREE FAN COIL UNITS The 38HDR units are designed for easy match up to 40QA duct free fa...

Page 7: ...rmine maximum deviation from average voltage AB 457 452 5 v BC 464 457 7 v AC 457 455 2 v Maximum deviation is 7 v Determine percentage of voltage imbalance This amount of phase imbalance is satisfactory as it is below the maximum allowable of 2 38HDF UNIT SIZE V PH Hz VOLTAGE RANGE COMPRESSOR OUTDOOR FAN MOTOR MIN CKT AMPS FUSE HACR BKR AMPS Min Max RLA LRA FLA NEC Hp kW Out 018 208 230 1 60 187 ...

Page 8: ... amount of phase imbalance is satisfactory as it is below the maximum allowable of 2 38HDR UNIT SIZE V PH Hz VOLTAGE RANGE COMPRESSOR OUTDOOR FAN MOTOR MIN CKT AMPS FUSE HACR BKR AMPS Min Max RLA LRA FLA NEC Hp kW Out 018 208 230 1 60 187 253 10 0 48 0 0 80 0 125 0 09 13 3 20 024 208 230 1 60 187 253 14 3 58 3 0 80 0 125 0 09 18 7 30 030 208 230 1 60 187 253 15 7 64 0 1 45 0 25 0 19 21 1 35 036 20...

Page 9: ...High Pressure Switch LPS Low Pressure Switch OFM Outdoor Fan Motor OL Overload TB Terminal Board TRAN Transformer Splice Field Terminal Marked Terminal Unmarked Terminal Block Splice Factory Wiring Field Control Wiring Field Power Wiring Optional or Accessory Wire Fig 6 38HDF018 036 Typical Wiring Schematic 38HDF OPERATION SEQUENCE CALL FOR COOLING 1 Control voltage from transformer to thermostat ...

Page 10: ...ipment GND Ground HPS High Pressure Switch LPS Low Pressure Switch OFM Outdoor Fan Motor OL Overload TB Terminal Board Splice Field Terminal Marked Terminal Unmarked Terminal Block Splice Factory Wiring Field Control Wiring Field Power Wiring 38HDR OPERATION SEQUENCE CALL FOR COOLING 1 Control voltage from transformer to thermostat 24 v 2 At thermostat 24 v is switched to G and Y 3 24 v from therm...

Page 11: ... refriger ant break vacuum with dry nitrogen before opening system 1 Attach pressure gage to suction service valve gage port 2 Frontseat the liquid mixed phase line valve 3 Start unit and run until suction pressure reaches 20 psig 4 Shut unit off and frontseat suction valve 5 Depressurize low side of unit and recover refrigerant following accepted practices High Pressure Switch The high pressure s...

Page 12: ...llowing when working with Puron refrigerant Puron refrigerant cylinders are rose colored Recovery cylinder service pressure rating must be 400 psig DOT Department of Transportation 4BA400 or DOT BW400 Puron systems should be charged with liquid refrigerant Use a commercial type metering device in the manifold hose when charging into suction line with compressor operating Manifold sets should be 70...

Page 13: ... 6 344 105 8 446 125 3 556 142 7 40 6 5 142 49 5 244 82 2 346 106 3 448 125 6 560 143 3 42 4 5 144 50 3 246 82 7 348 106 6 450 126 0 564 143 9 44 3 2 146 51 1 248 83 3 350 107 1 452 126 3 568 144 5 46 1 6 148 51 8 250 83 8 352 107 5 454 126 6 572 145 0 48 0 0 150 52 5 252 84 3 354 107 9 456 127 0 576 145 6 50 1 5 152 53 3 254 84 8 356 108 3 458 127 3 580 146 2 52 3 0 154 54 0 256 85 4 358 108 8 46...

Page 14: ...sing a garden hose or other suitable equipment flush coil from the outside to remove dirt Be sure to flush all dirt and debris from drain holes in base of unit Fan motors are waterproof TROUBLESHOOTING See Fig 9 for troubleshooting information LIQUID PRESSURE AT SERVICE VALVE psig REQUIRED LIQUID LINE TEMPERATURE F Required Subcooling Temperature F 8 10 12 14 16 18 189 58 56 54 52 50 48 195 60 58 ...

Page 15: ...15 Fig 9 Troubleshooting the Cooling Cycle ...

Page 16: ...ue or change at any time specifications or designs without notice and without incurring obligations Catalog No 02 38HD0001 SI Printed in U S A Form 38HD 4SI Pg 16 2 06A 1 06 Replaces 38HDC 3SI Book 1 4 Tab 3e 2f Copyright 2006 Carrier Corporation ...

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