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GB - 12

Istruzioni d’installazione supplementari

38GLP---G / 38GLP---G9 

Unit maintenance, troubleshooting and guide for the owner

Indoor unit coil

The following maintenance operations must be carried out by
qualified personnel.
Cleaning the coil
When necessary, proceed as follows for more careful cleaning of
the coil:

Switch the mains supply OFF.
Remove unit top cover by loosening holding screws and lifting
the cover.

Carefully clean the coil with a vacuum cleaner from inside to outside.
With the same vacuum cleaner, dust the inside of the fan
compartment and the fan blades.
Avoid any damage to the blades which may cause future vibrations
and noise.
Replace the unit cover and tighten the screws.
After long shutdown periods and at commissioning
Energize the system by putting the main switch to ON without
starting the unit. (Remote control must be in the OFF position).
Do not disconnect the main switch during the unit operating season.

Troubleshooting

Compressor and fan of the outdoor unit will not start:
• Unit not energized; check the mains power connections.
• Main switch OFF; check and put to the ON position.
• Main switch fuses have blown; replace.
• Wait for 3 minutes; compressor cycling protection is on.
• Pressure switch open; check and eliminate cause.
• Mains voltage too low.
• Electrical connections loose or wrong; check and repair.

Compressor will not start, but outdoor fan is running:
• Electrical connections of compressor loose or wrong; check and

repair.

• Compressor burnt out, seized or protection device on; check for the

cause and replace compressor if necessary.

• Run capacitor faulty (single-phase models); replace.

Compressor starts, but stops due to its overtemperature
protection (other than stops caused by the normal operation
of the thermostat):
• Wrong refrigerant charge (excessive or low) or air or other non

condensable gases in the circuit; drain refrigerant (see note 1),
evacuate and recharge.

• Mains voltage wrong (too high or too low).

• Condenser coil (outdoor or indoor, in case of heat pump operation)

obstructed; remove obstructions.

• Outdoor fan off; check cause and repair.
• Run capacitor faulty; check and replace.
• Refrigerant circuit clogged; check and remove obstructions.
• Expansion device clogged or covered with ice; drain refrigerant

(see note 1), evacuate and recharge.

Compressor runs continuously:
• Unit selected too small for actual air conditioning needs.
• Unit selected at a too low indoor temperature (cool only); change

selection.

• Refrigerant charge low; check and add refrigerant.
• Outdoor unit fan faulty; replace.
• Air or other non condensable gases in the circuit; drain refrigerant

(see note 1), evacuate and recharge.

• Obstructions at air intake or dirty indoor unit filters; remove

obstruction or clean filter.

Discharge pressure too high:
• Outdoor coil dirty or obstructed; clean or remove obstructions.
• Condenser fan (outdoor or indoor, in case of heat pump operation)

faulty; replace.

• Refrigerant charge too high; drain some refrigerant (see note 1).
• Air or other non-condensable gases in the circuit; drain refrigerant

(see note 1), evacuate and recharge.

• Head pressure controller prevents the fan motor from reaching the

maximum speed. Check the head pressure controller operation by
connecting the fan directly.

Discharge pressure too low:
• Refrigerant charge too low; add refrigerant.
• The indoor coil or gas pipe are clogged; remove the obstruction.
• Indoor unit air filter dirty; clean filter.

Suction pressure too high:
• Refrigerant charge too high; drain some refrigerant (see note 1).

Suction pressure too low:
• Refrigerant charge too low; add refrigerant.
• Evaporator coil (indoor or outdoor, in case of heat pump

models),covered with ice; see the following points.

• Air shortage to the evaporator unit; check and repair and check

indoor unit fan operation.

• Expansion device or suction line clogged: check and repair.
• The outdoor unit fan does not work according to head pressure;

check the controller operation.

Outdoor fan cycling due to its overtemperature protection:
• Fan capacitor faulty; replace.
• Electrical connection loose; check connections.
• Fan bearing seized; check and repair.
• Head pressure controller faulty. Check the controller operation by

connecting it directly to the outdoor fan.

Note 1: Do not release refrigerant to the atmosphere; use

refrigerant recovery equipment.

Guide for the owner

When installation and tests are completed explain the Operation
and Maintenance Manual to the owner, with particular attention to
the main operating modes of the air conditioner, such as:
• Turning the unit on and off.
• Functions of the remote control.
• Removal and cleaning of the air filters.

Leave the two installation manuals for the indoor and outdoor units
with the owner for future use during maintenance operations or for
any other needs.

Table V: Accessoires

   Description

Part number

Mod. 38GLP

18 24 28 36 48 60

Wall bracket kit

38YL-900---001-40

앬 앬

Summary of Contents for 38GLP---G

Page 1: ...38GLP G 38GLP G9 INSTALLATION MANUAL L L O Y D S R E G I S TER QUALIT Y A S S U R A N C E IS O 900 1...

Page 2: ...igerant Use a commercial type metering device in the manifold hose in order to vaporize the liquid refrigerant before it enters in the unit LR 410A as other HFCs is only compatible with oils selected...

Page 3: ...60 Max height difference 30 m 40 m 40 m 50 m 50 m 50 m Max pipe length 10 m 15 m 25 m 30 m 30 m 30 m Table II Connections 3 1 2 Model Pipe diameter Pipe diameter Gas Liquid Gas Liquid mm inches 18 12...

Page 4: ...42VMC 40SMC 18 1200 8 15 Single phase 24 1525 8 15 150 18 1265 8 15 24 1265 8 15 80 150 Three phase 28 2100 8 25 100 36 2400 8 30 450 48 3300 8 30 60 3800 8 30 Mod 18 24 28 36 48 60 A mm 100 100 100...

Page 5: ...y code requirements have been followed for the mains supply circuit The mains supply must be connected to the outdoor unit Connect indoor and outdoor units with field supplied copper pipes by means of...

Page 6: ...get wet before connection Disconnecting the refrigerant connections after installation this will cause refrigerant leaks Connecting the condensate drain pipe to the outdoor unit Predominant head wind...

Page 7: ...e No dust No leak No mineral oil Neat Dry nitrogen brazing Vacuum Min 100 kPa 755 mmHg Charge liquid no gas Copper tubes during storage Use tools designed for R 410A higher pressure Keep inside clean...

Page 8: ...8 9 52 mm 3 8 42 12 70 mm 1 2 55 15 87 mm 3 8 65 19 05 mm 1 2 100 Flaring the ends of the tubing Remove protective caps from copper tube ends Position tube end downward cut the tube to the requested l...

Page 9: ...erature 21 C d b 15 C w b Mains power supply Nominal single phase voltage 230V 1pH 50Hz 38GLP G Operating voltage limits min 198V max 264V Mains power supply Nominal three phase voltage 400V 3N 50Hz 3...

Page 10: ...uit breaker see table IV Electrical data Terminal box legend all models Earth L Live power supply L1 Live power supply L2 Live power supply L3 Live power supply N Neutral power supply R Live connectio...

Page 11: ...pressors have identical internal wiring For this reason when the correct phase connections for a specific system have been determined the rotation direction will always be correct if the same connecti...

Page 12: ...t be carried out before disconnecting the refrigerant tubing in order to avoid refrigerant loss to the atmosphere if it becomes necessary to disconnect the refrigerant connections for unit repair remo...

Page 13: ...too small for actual air conditioning needs Unit selected at a too low indoor temperature cool only change selection Refrigerant charge low check and add refrigerant Outdoor unit fan faulty replace A...

Page 14: ...oling mode down to 15 C ambient temperature keeping the condensing pressure always close to 26 5 bar HIP With remote manual reset high pressure switch is brased betwen outdoor coil and expansion devic...

Page 15: ...start up or in case of re start after a stop of several hours at 10 C with low voltage supply 198V high pressure switch HIP may trip off the unit In this case reset the system by switching OFF and ON...

Page 16: ...L010126H11 0603 Via R Sanzio 9 20058 Villasanta MI Italy Tel 039 3636 1 The manufacturer reserves the right to change any product specifications without notice June 2003 Printed in Italy...

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