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38BYW

Split-System Heat Pump

Installation and Start-Up Instructions

NOTE:

Read the entire instruction manual before starting the

installation.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.

Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.

Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.

INSTALLATION RECOMMENDATIONS

NOTE:

In some cases noise in the living area has been traced to

gas pulsations from improper installation of equipment.

1. Locate unit away from windows.

2. Ensure that vapor and liquid tube diameters are appropriate to

capacity of unit.

3. Run refrigerant tubes as directly as possible by avoiding

unnecessary turns and bends.

4. Leave some slack between structure and unit to absorb

vibration.

5. When passing refrigerant tubes through the wall, seal opening

with RTV or other pliable silicon-based caulk. (See Fig. 2.)

6. Avoid direct tubing contact with water pipes, ductwork, floor

joists, wall studs, floors, and walls.

7. Do not suspend refrigerant tubing from joists and studs with a

rigid wire or strap which comes in direct contact with tubing.
(See Fig. 2.)

8. Ensure that tubing insulation is pliable and completely sur-

rounds vapor tube.

9. When necessary, use hanger straps which are 1 in. wide and

conform to shape of tubing insulation. (See Fig. 2.)

10. Isolate hanger straps from insulation by using metal sleeves

bent to conform to shape of insulation.

When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
indoor unit of the same size when connected by 15 ft of
field-supplied or factory accessory tubing. For proper unit opera-
tion, check refrigerant charge using charging information located
on control box cover.

INSTALLATION

Step 1—Check Equipment and Jobsite

INSPECT EQUIPMENT — File claim with shipping company
prior to installation if shipment is damaged or incomplete. Locate
unit rating plate on unit service panel. It contains information
needed to properly install unit. Check rating plate to be sure unit
matches job specifications.

Step 2—Install on a Solid, Level Mounting Pad

If conditions or local codes require the unit be attached to pad,
tiedown bolts should be used and fastened through knockouts
provided in unit base pan. Refer to Fig. 3 for pad dimensions and
dimensions needed to mount unit to pad.

Fig. 1—Split-System Heat Pump

A97005

Visit www.carrier.com

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

4

Tab

5a 5a

PC 101

Catalog No. 563-830

Printed in U.S.A.

Form 38BYW-1SI

Pg 1

1-98

Replaces: NEW

Summary of Contents for 38BYW

Page 1: ...installation of equipment 1 Locate unit away from windows 2 Ensure that vapor and liquid tube diameters are appropriate to capacity of unit 3 Run refrigerant tubes as directly as possible by avoiding...

Page 2: ...per local climate and code requirements to provide clearance above estimated snowfall level and ensure adequate drainage of unit Step 6 Check Defrost Thermostat Check defrost thermostat to ensure it...

Page 3: ...alve To prevent damage to unit or service valves observe the following Use a brazing shield Wrap service valves with wet cloth or use a heat sink material Connect outdoor unit to indoor sections using...

Page 4: ...th CONNECT GROUND AND POWER WIRES Connect ground wire to ground connection in control box for safety Connect power wiring to contactor as shown in Fig 9 CONNECT CONTROL WIRING Route 24 v control wires...

Page 5: ...ling On a call for cooling thermostat makes circuits R O R Y and R G Circuit R O energizes reversing valve switching it to cooling position Circuit R Y energizes contactor starting outdoor fan motor a...

Page 6: ...deline For buried line applications refer to Residential Split System Buried Line Application Guideline Required for Low Ambient Controller full modulation feature and MotorMaster Control only Fig 10...

Page 7: ...NOT USED 24 VAC COM NOT USED TROUBLE OPTIONAL OUTDOOR SENSOR CONNECTION JW1 A97540 24 VAC HOT R G W W1 Y Y2 Y Y2 Y1 W2 R DH RVS COOLING C B L S1 S2 Y W2 CARRIER PROGRAMMABLE THERMOSTAT MODEL 2S FK4C...

Page 8: ...4 VAC COM HEAT STAGE 2 CUT JW1 SHR SHR FA FB FC FH FAN COIL SMART HEAT ODT A97410 24 VAC HOT R C Y G O RVS COOLING W2 OTHER HP THERMOSTAT FA FB FC FH FAN COIL SMART HEAT HEAT PUMP E R C Y G O W2T W3 W...

Page 9: ...NALS MUST BE PRESENT 8 Y1 AND O CONNECTIONS TO 2 STAGE FURNACES MAY NOT EXIST OR MAY ONLY BE A WIRE RATHER THAN A SCREW TERMINAL Fig 13 Typical 24 v Circuit Connections using Carrier Model DF Thermost...

Page 10: ...10...

Page 11: ...oduct theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products...

Page 12: ...46231 38byw1si Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 5a 5a PC 101 Catalog No 563...

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