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GB - 11

38BC / 38BH 

R-410A

E N G L I S H

Pump Down and check the refrigerant charge

Gas

Gas

Liquid

Pump-down

Pump-down is an operation intended to collect all the system
refrigerant in the outdoor unit.
This operation must be carried out before disconnecting the
refrigerant tubing in order to avoid refrigerant loss to the
atmosphere, if it becomes necessary to disconnect the
refrigerant connections for unit repair, removal or disposal;
in this case, after removal, unit must be delivered to an
appropriate disposal centre or the original dealer.

Shut off the liquid valve with the Allen wrench.
Turn the system on in cooling with fan operating at high velocity.
(Compressor will immediately start, provided 3 minutes have
elapsed since the last stop).
After 2 minutes of operation, shut the suction valve with the same
wrench.
Turn the system off and switch mains supply off.

Disconnect tubing.
After disconnection, protect valves and tubing ends from dust.

Check the refrigerant charge

• This check becomes necessary after any refrigerant leak due to

incorrect connection, or after replacement of the compressor.

• The best method to correctly charge refrigerant is to completely

empty the refrigerant circuit using refrigerant recovery
equipment. Then charge the exact quantity of refrigerant
according to the data shown on the unit nameplate. This can be
done with charging equipment of the “Dial a charge” type.

• R-410A refrigerant cylinders contain a dip tube which allows

liquid refrigerant to flow out with the cylinder in a vertical
position with the valve at the top.
Charge R-410A units with the cylinder in a vertical position
and a commercial-type metering device in the manifold hose
in order to vaporize the liquid refrigerant before it enters in
the unit.
Charge refrigerant into the suction-line.

Heat pump unit

Cooling only unit

Cooling cycle

Heating cycle

Legend:

Outdoor coil

Compressor

Metering device

Strainer

Vapor valve

Liquid valve

Service pressure port

Indoor unit coil

Liquid distributor

Cooling metering device

Heating metering device

Additional suction

accumulator

Reversing valve

Crankcase heater

(for 38BCS units only)

Discharge muffler

4

5

6

7

8

3

1

2

12

14

2

9

6

12

15

8

13

10

4

5

7

11

1

2

9

6

12

15

8

13

10

4

5

7

11

1

Summary of Contents for 38BC

Page 1: ...38BC 38BCS 38BH L L O Y D S R E G I S TER QUALIT Y A S S U R A N C E IS O 900 1 R 410A INSTALLATION MANUAL...

Page 2: ...ow out with the cylinder in a vertical position with the valve at the top R 410A systems should be charged with liquid refrigerant Use a commercial type metering device in the manifold hose in order t...

Page 3: ...5 m 15 m 15 m Table II Connections Mod 38BC 38BH 07 09 12 14 07 09 12 14 A mm 750 750 B mm 590 590 C mm 280 280 D mm 470 470 E mm 140 140 F mm 310 310 kg 26 5 30 33 35 28 5 33 36 37 Outdoor unit Indoo...

Page 4: ...r unit in very low ambient temperatures In these cycles fan speed will automatically reduce and cannot be varied until defrost cycle is completed Notes 1 Data referred to the outdoor unit only 2 Accor...

Page 5: ...ed to the same line Also ensure that national safety code requirements have been followed for the mains supply circuit The mains supply must be connected as follows Models 38BC and 38BH to the indoor...

Page 6: ...the refrigerant connections after installation this will cause refrigerant leaks Loosening the liquid line connection may cause the loss of the expansion device Connecting the condensate drain pipe t...

Page 7: ...UNF R 22 Refrigerant connections Charge liquid no gas Copper tubes during storage Use tools designed for R 410A higher pressure Keep inside clean 2 stage vacuum pump Replace oil regularly No moisture...

Page 8: ...longer than minimum required for installation Oil in the compressor is extremely susceptible to moisture absorption Always keep ends of tubing sealed during installation Remove flare nuts from the un...

Page 9: ...hree way valves Create a vacuum with a vacuum pump connected to the service connection of the suction shut off valve gas as shown keeping the shut off valves completely shut until a 50 Pa 0 5 mbar vac...

Page 10: ...p only Cooling only Cooling only unit system 38BC 007 009 012 014 38BH 007 009 012 014 38BCS 007 009 012 014 Heat pump Heat pump unit system Cooling only unit Cooling only system Power supply cable H0...

Page 11: ...rene coating according to EN 60335 2 40 codes The mains supply connecting cable for 38BCS units must be H07 RN F type 245 IEC 57 or higher with synthetic rubber insulation with Neoprene coating accord...

Page 12: ...any refrigerant leak due to incorrect connection or after replacement of the compressor The best method to correctly charge refrigerant is to completely empty the refrigerant circuit using refrigerant...

Page 13: ...w Refrigerant charge too low add refrigerant Outdoor coil dirty or obstructed clean or remove obstructions Indoor unit air filter dirty clean filter Suction pressure too high Refrigerant charge too hi...

Page 14: ...essure Head pressure controller and HIP remote manual reset Configuration The Head Pressure Control HPC is made of two parts Printed circuit board with electronic components and quick connector termin...

Page 15: ...zio 9 20058 Villasanta MI Italy Tel 039 3636 1 The manufacturer reserves the right to change any product specifications without notice Order No 13851 74M10 May 2003 Supersedes Order No 13851 74M10 Apr...

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