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Fig. 8—Label Wiring 327416-101

A05021

FACTORY POWER WIRING
FIELD POWER WIRING
FACTORY CONTROL WIRING
FIELD CONTROL WIRING
CONDUCTOR ON CIRCUIT  
BOARD
COMPONENT CONNECTION
1/4 - INCH QUICK CONNECT  
TERMINALS
FIELD SPLICE
JUNCTION
CAPACITOR (DUAL RUN)
CRANKCASE HEATER
COMPRESSOR
CONTACTOR
CIRCUIT BOARD
DEFROST THERMOSTAT
DEFROST RELAY AND  
CIRCUITRY
DISCHARGE TEMP. SWITCH
HIGH PRESSURE SWITCH
LOW PRESSURE SWITCH
OUTDOOR FAN MOTOR
OUTDOOR FAN RELAY
PHASE ROTATION MONITOR
REVERSING VALVE 
SOLENOID

CAP
*CH
COMP
CONT
CB
DFT
DR

*DTS
*HPS
*LPS
OFM
OFR
PRM
RVS

 * MAY BE FACTORY OR FIELD INSTALLED.

-LEGEND-

327416-101 REV. B

SCHEMATIC DIAGRAM  (LADDER FORM)

CONNECTION  DIAGRAM

CONT

L1

11

21

EQUIP

GND

OFM

CONT

23

13

L3

T2

T1

T3

COMP

CAP

L2

L3

L1

L2

PRM

OFR

3

1

*CH

C

RVS

O

O

W2

R

R

Y

Y

C

DFT

DFT

DR

*LPS

*DTS

*HPS

T1

C

CONT

LOGIC

CONT

COM

PRM

24V

OF1

DR

OF2

OFR

PRM  LED  INDICATOR

NOTE

OFF:            NO 24VAC
ON:               OK
FLASH:   PHASE PROBLEM

OFM

BLK

3

1

YEL

L2

23

13

21

11

L3

L1

EQUIP GND

CONT

*CH

OFR

CAP

BLK

*DTS

BLK

BLU

BRN

RED

WHT

ORN

YEL

BLK

CB

YEL

*HPS

*LPS

R

W2

O

Y

C

OF2

OF1

LOGIC

DR

INDOOR UNIT

TERMINAL BLOCK

INDOOR THERMOSTAT

(NOTE #5) 

C Y O

W2

R E L

W3

G

C Y O

W2

R E L

G

YEL

BLK

BLU

BLK

(NOTE #11)

ALERT!

BLK

YEL

BRN

BRN

SUPPLY

POWER

460 3Ø

BLK or RED

BLK or RED

YEL

BLK

GRY

L3

L1

L2

CONT 24V COM

PRM

T2

T1

T3

COMP

YEL

BRN

BLU

BLK

YEL

BRN

BLU/YEL

BLU or YEL

BLK

YEL

ORG

ORG

or

or

RVS

BLK

BLK

DFT

BLK

or

PNK

PNK

or

BLK

PNK

PNK

ORG

ORG

R

R

DFT

90

30

SPEE

D

UP

Y

T1

C

C

O

HK32EA001

1.  Compressor damage may occur if system is over
     charged.
2.  This unit is factory charged with R-22 in accordance
     with the amount shown on the rating plate.  The
     charge is adequate for most systems using
     matched coils and tubing not over 15 feet long.
     The best performance will be achieved when the
     unit operates with a suction gas superheat at the
     compressor inlet of  5 ºF at normal rating conditions
     of the air conditioning and refrigeration, institute
     (ARI).  This chart may be used to approximate the
     charge if ARI rating conditions cannot be obtained.
     ARI rating conditions are equivalent to DOE test "A"
     conditions.  See product data literature for required
     indoor air flow rates and for use of line lengths over
     15 Ft.
3.  Relieve pressure and recover all refrigerant before 
     system repair or final unit disposal.  Use all service
     ports and open all flow-control devices, including
     solenoid valves.

1.   Compressor and fan motor furnished with 
      inherent thermal protection.
2.   To be wired in accordance with National 
      Electric Code (N.E.C.)  and local codes.
3.  N.E.C. class 2, 24V circuit, min. 40 VA required.
4.   Use copper conductors only, from disconnect 
      to unit.
5.   Must use thermostat and sub-base as stated  
      in pre-sale literature.
6.   If indoor section has a transformer with a
      grounded secondary, connect the grounded  
      side to "C" on the circuit board.
7.   If any of the original wire, as supplied, must  
      be replaced, use the same or equivalent wire.
8.   Check all electrical connections inside control
      box for tightness.
9.   Do not attempt to operate unit until service  
      valves have been opened.
10. It is imperative to connect 3Ø field power  
      to unit with correct phasing.  The Phase  
      Rotation Monitor will not allow the contactor  
      to be energized if thephasing is not correct.   
      If phasing is reversed, simply interchange any two  
      of the three power connections on the field side.
11. Use conductors suitable for at least 75ºC (167ºF).

 

NOTES:

CAUTION

COOLING ONLY 

PROCEDURE

EVAPORATOR ENTERING AIR ºF WB.

TEMP °F

OUTDOOR

50

TABLE I - SUPERHEAT CHARGING TABLE

(SUPERHEAT ºF AT LOW-SIDE SERVICE PORT)

52 54 56 58 60 62 64 66 68 70 72 74 76

55

9

37

60

7

65

-- 6

70

-- -- 7

75

-- -- -- 6 9 12 15 18 21 24 28 31 34 37

80

-- -- -- -- 5 8 12 15 18 21 25 28 31 35

85

-- -- -- -- -- -- 8 11 15 19 22 26

90

-- -- -- -- -- --

--

--

--

--

--

--

--
-- -- -- -- -- -- --

--
--
--

--
--
--

--

--

--

--
--
--

--

--

--

--

--
--
-- --

--

5 9 13 16 20 24 27 31

95

6

100

8 12 15 20 23 27
5 9 13 17 22 26

6

8

--
--
-- --
-- -- --

105
110
115

91

89

87

85

83

81

79

77

75

40

89

87

85

83

81

79

77

75

73

38

87

85

83

81

79

77

75

73

71

36

85

83

81

79

77

75

73

71

69

34

83

81

79

77

75

73

71

69

67

32

81

79

77

75

73

71

69

67

65

30

79

77

75

73

71

69

67

65

63

28

77

75

73

71

69

67

65

63

61

26

75

73

71

69

67

65

63

61

59

24

73

71

69

67

65

63

61

59

57

22

71

69

67

65

63

61

59

57

55

20

69

67

65

63

61

59

57

55

53

18

67

65

63

61

59

57

55

53

51

16

65

63

61

59

57

55

53

51

49

14

63

61

59

57

55

53

51

49

47

12

61

59

57

55

53

51

49

47

45

10

59

57

55

53

51

49

47

45

43

8

57

55

53

51

49

47

45

43

41

6

55

53

51

49

47

45

43

41

39

4

53

51

49

47

45

43

41

39

37

2

51

49

47

45

43

41

39

37

35

0

85.7

82.4

79.2

76.0

73.0

70.0

67.1

64.2

SUCTION PRESSUR E AT SERVICE PORT PSIG.

TEMP. °F 61.5

SUPERHEAT

45
43
41

39

42

40

35

32

29

40

38

35

33

30

38

36

33

36

33

30

27

30

27

24

33

18

29

30

22 25

14

10

23

25

20

18

14

15

11

27

23

23

18

15

12

10

26

23

20

17

14

12

24

21

19

16

13

10

21

19

16

13

10

TABLE II - REQUIRED SUCTION TUBE TEMPERATURE ºF

(MEASURED AT LOW-SIDE SERVICE PORT)

1.   Operate unit a minimum of
      10 minutes before checking
      charge.
2.   Measure suction pressure
      by attaching a gage to
      suction valve service port.
3.   Measure suction temperature
      by attaching an accurate
      thermistor type or electronic
      thermometer to the suction
      line at service valve.
4.   Measure outdoor air dry-bulb
      temperature with a 
      thermometer.
5.   Measure indoor air (entering
      indoor coil) wet bulb 
      temperature with a sling
      psychrometer.
6.   Refer to table I.  Find out-
      door temperature and 
      evaporator entering air wet-
      bulb temperature at this
      intersection note the super-
      heat.
7.   Refer to table II.  Find super-
      heat temperature located in
      step 6 and suction pressure,
      at this intersection note
      suction line temperature.
8.   If unit has a higher suction
      line temperature than charted
      temperature, add refrigerant 
      until charted temperature
      is reached.
9.   If unit has a lower suction
      line temperature than charted
      temperature, remove and
      recover refrigerant until
      charted temperature is
      reached.
10.  If outdoor air temperature
      or pressure at suction valve
      changes, charge to new
      suction line temperature
      indicated on chart.
11.  This procedure is valid when
      indoor air flow is within 
      +/- 21% of its rated cfm.

FIELD SELECTED TIME PERIOD
BETWEEN DEFROST CYCLES (MINUTES)

JUMPERED TEST PINS (USE METAL OBJECT), FIELD SPEED-UP CYCLE

HEAT CYCLE:

90 MIN. ACCELERATED TO 21 SEC.
60 MIN. ACCELERATED TO 14 SEC.
50 MIN. ACCELERATED TO 12 SEC.
30 MIN. ACCELERATED TO 7 SEC.
10 MIN. ACCELERATED TO 2 SEC.

DEFROST CYCLE:

90

30

SPEED

UP

 

50

**

**

**

** 

BOARD MAY HAVE 60  

         AS MIDDLE SELECTION

50 

9

Summary of Contents for 38AYC Series

Page 1: ...101 208 230 1 60 9 10 38YCS 018 048 31 34 327418 101 208 230 1 60 10 11 38YCS 060 31 327417 101 208 230 1 60 9 10 38YKC 018 32 33 327418 101 208 230 1 60 10 11 38YKC 024 042 31 33 327418 101 208 230...

Page 2: ...ARI rating conditions cannot be obtained ARI rating conditions are equivalent to DOE test A conditions See product data literature for required indoor air flow rates and for use of line lengths over...

Page 3: ...C and local codes 3 N E C class 2 24 V circuit min 40 VA required 4 Use copper conductors only from disconect to unit 5 Must use thermostat and sub base as stated in pre sale literature 6 If indoor s...

Page 4: ...ION JUMPERED TEST PINS USE METAL OBJECT FIELD SPEED UP CYCLE 327209 101 REV A CONNECTION DIAGRAM 1 Compressor and fan motor furnished with inherent thermal protection 2 To be wired in accordance with...

Page 5: ...t wire 8 Check all electrical connections inside control box for tightness 9 Do not attempt to operate unit until service valves have been opened 10 Use conductors suitable for at least 75 C 167 F 11...

Page 6: ...ERHEAT F AT LOW SIDE SERVICE PORT 52 54 56 58 60 62 64 66 68 70 72 74 76 55 9 37 60 7 65 6 70 7 75 6 9 12 15 18 21 24 28 31 34 37 80 5 8 12 15 18 21 25 28 31 35 85 8 11 15 19 22 26 90 5 9 13 16 20 24...

Page 7: ...79 77 75 73 38 87 85 83 81 79 77 75 73 71 36 85 83 81 79 77 75 73 71 69 34 83 81 79 77 75 73 71 69 67 32 81 79 77 75 73 71 69 67 65 30 79 77 75 73 71 69 67 65 63 28 77 75 73 71 69 67 65 63 61 26 75 7...

Page 8: ...85 83 81 79 77 75 73 38 87 85 83 81 79 77 75 73 71 36 85 83 81 79 77 75 73 71 69 34 83 81 79 77 75 73 71 69 67 32 81 79 77 75 73 71 69 67 65 30 79 77 75 73 71 69 67 65 63 28 77 75 73 71 69 67 65 63 61...

Page 9: ...field power to unit with correct phasing The Phase Rotation Monitor will not allow the contactor to be energized if thephasing is not correct If phasing is reversed simply interchange any two of the...

Page 10: ...D SIDE TO C ON THE CIRCUIT BOARD 7 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED MUST BE REPLACED USE THE SAME OR EQUIVALENT WIRE 8 CHECK ALL ELECTRICAL CONNECTIONS INSIDE CONTROL BOX FOR TIGHTNESS 9 DO NOT...

Page 11: ...SOLENOID START CAPACITOR START RELAY START THERMISTOR CAP CH CHS COMP CONT CB DFT DR DTS HPS LPS OFM RVS SC SR ST MAYBEFACTORYORFIELDINSTALLED LEGEND 1 COMPRESSOR AND FAN MOTOR FURNISHED WITH INHERENT...

Page 12: ...IN 46231 38a1w Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 3d 2e PC 101 Catalog No 38A...

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