background image

31

Table 11 – CADM Troubleshooting

Miswired Module Indication

Recommended Troubleshooting Action

Green LED is not on,

module does not power up

Determine if both R and C module terminals are connected. Verify voltage in present at module’s R

and C terminals.

NOTE:

The CADM requires a constant nominal 24VAC power supply. The wiring to the module’s R

and C terminals must be directly from the control transformer. The module cannot receive its power

from another device that will interrupt the 24VAC power supply. See the 38AUD Wiring Diagrams

(Fig. 19 and Fig. 20).

Green LED Intermittent,

module powers up only

when compressor runs

Determine if R and Y terminals are wired in reverse. Verify module’s R and C terminals have a con-

stant source. See “

NOTE

” above for details on R and C wiring.

TRIP LED is on but system

and compressor check OK

Verify Y terminal is wired properly per the 38AUD wiring diagram (see Fig. 19 and Fig. 20). Verify

voltage at contactor coil falls below 0.5VAC when off. Verify 24VAQC is present across Y and C

when thermostat demand signal is present. If not, R and C are reverse wired.

TRIP LED and ALERT LED

flashing together

Verify R and C terminals are supplied with 19-28VAC.

ALERT Flash Code 3

(Compressor Short Cycling)

displayed incorrectly

Verify Y terminal is connected to 24VAC at contactor coil. Verify voltage at contactor coil falls below

0.5VAC when off.

ALERT Flash Code 5 or 6

(Open Circuit, Missing Phase)

displayed incorrectly

Check that compressor T1 and T3 wires are through module’s current sensing holes. Verify Y ter-

minal is connected to 24VAC at contactor coil. Verify voltage at contactor coil falls below 0.5VAC

when off.

Alert Flash Code *

(Welded Contactor)

displayed incorrectly

Determine if module’s Y terminal is connected. Verify Y terminal is connected to 24VAC at contactor

coil. Verify 24VAC is present across Y and C when thermostat demand signal is present. If not, R

and C are reverse wired. Verify voltage at contactor coil falls below 0.5VAC when off.

Compressor Protection

Compressor Overtemperature Protection (IP) —

A thermostat installed on the compressor motor winding

reacts to excessively high winding temperatures and shuts

off the compressor.

Crankcase Heater —

The heater minimizes absorption of liquid refrigerant by

oil in the crankcase during brief or extended shutdown

periods. The heater is wired to cycle with the compressor;

the heater is off when compressor is running, and on when

compressor is off.

The crankcase heater will operate as long as the power

circuit is energized. The main disconnect must be on to

energize the crankcase heater.

IMPORTANT

: Never open any switch or disconnect

that energizes the crankcase heater unless unit is
being serviced or is to be shut down for a prolonged
period. After a prolonged shutdown on a service job,
energize the crankcase heater for 24 hours before
starting the compressor.

Advanced Scroll Temperature Protection (ASTP) —

See “Advanced Scroll Temperature Protection (ASTP)” on

page 20.

Low-Pressure Switch —

The low-pressure switch is stem-mounted on the suction

line. Switches are all fixed, non-adjustable type.

High--Pressure Switch —

The high--pressure switch is stem mounted on the

discharge line. The switch is a fixed, non-adjustable type.

Outdoor Fans —

Each fan is supported by a formed-wire mount bolted to

the fan deck and covered with a wire guard. Fan motors

have permanently lubricated bearings.

1. Shut off unit power supply. Install lockout tag.
2. Remove outdoor fan assembly (grille, motor, and fan).
3. Loosen fan hub setscrews.
4. Adjust fan height as shown in Fig. 23.
5. Tighten setscrews to 949 N--cm (84 in--lbs).
6. Replace outdoor fan assembly.

3.6 mm +0/0/-0.8

C10103

Fig. 23 -- Outdoor Fan Blade Position

Lubrication —

Fan Motors:

The fan motors have sealed bearings. No

provisions are made for lubrication.

Compressor:

The compressor has its own oil supply. Loss

of oil due to a leak in the system should be the only

reason for adding oil after the system has been in

operation.

38A

U

D

Summary of Contents for 38AUD 16 Series

Page 1: ...Unit With Economizer 26 Heating 26 ROUTINE SYSTEM MAINTENANCE 27 Quarterly Inspection and 30 days after initial start 27 Seasonal Maintenance 27 SERVICE 27 37 Refrigeration System 27 Compressor Oil 2...

Page 2: ...igerant equipment WARNING PERSONAL INJURY AND ENVIRONMENTAL HAZARD Failure to follow this warning could cause in personal injury or death Relieve pressure and recover all refrigerant before system rep...

Page 3: ...ing device change the metering device to a thermal expansion valve TXV designed for PuronR R 410A 4 Remove the existing outdoor unit Install the new out door unit according to these installation instr...

Page 4: ...Y Z H 38AUD 16 MCHX 288 633 100 220 61 134 61 135 65 5 144 965 2 mm 38 in 482 6 mm 19 in 381 mm 15 in 1279 2 mm 50 3 8 in 38AUD 16 RTPF 332 731 107 237 78 172 61 135 84 186 965 2 mm 38 in 482 6 mm 19...

Page 5: ...er B Corner C Corner D Center of Gravity Unit Height kg lbs kg lbs kg lbs kg lbs kg lbs X Y Z H 38AUD 25 444 900 163 360 85 188 67 147 128 283 965 2 mm 38 in 584 2 mm 23 in 431 8 mm 17 in 1279 2 mm 50...

Page 6: ...flow L s 4248 5663 Watts Total 970 1150 RTPF CONDENSER COIL Qty Material Tube Fin Cu Al Cu Al Coil Type 3 8 in RTPF 3 8 in RTPF Rows Fins per Meter Fins m 1 670 2 670 Face Area sq m total 4 4 4 6 NOVA...

Page 7: ...00 4 1100 Motor Hp 1 4 1 4 Diameter 22 22 Nominal Airflow Cfm Total 9 000 12 000 Watts Total 970 1150 RTPF CONDENSER COIL Material Tube Fin Cu Al Cu Al Coil Type 3 8 in RTPF 3 8 in RTPF Face Area sq f...

Page 8: ...G n o i t a c o l g n i r u t c a f u n a M 5 r e b m u n l a i t n e u q e S 6 10 1 2 3 4 5 6 7 8 9 10 0 5 1 0 G 1 2 3 4 5 POSITION NUMBER TYPICAL Year of manufacture 10 2010 3 4 C10068 Fig 4 Serial...

Page 9: ...ef ANSI NFPA 70 American National Standards Institute National Fire Protection Association latest revision for special installation requirements S Allow sufficient space for airflow clearance wiring r...

Page 10: ...d any other refrigeration specialties located in the liquid line Refer to the indoor unit installation instructions for additional details on refrigeration specialties devices Determine equivalent lin...

Page 11: ...28 6 33 3 Legend Equivalent Length Equivalent tubing length including effects of refrigeration specialties devices Linear Length Linear tubing length feet Liquid Line Tubing size inches OD Max Lift M...

Page 12: ...tment Circuit 2 is on the right Circuit 1 Connections Circuit 2 Connections CKT 1 CKT 1 CKT 2 CKT 2 C10355 Fig 6 38AUD Service Valve Locations When a single piece evaporator coil with two separate cir...

Page 13: ...rol Solenoid drop control wiring Control the power to the liquid line solenoid through a Solenoid Valve Relay SVR in all units Use part number HN61PC005 field supplied installed 38AUD unit requires tw...

Page 14: ...s These cylinders are available with and without dip tubes cylinders with dip tubes will have a label indicating this feature For a cylinder with a dip tube place the cylinder in the upright position...

Page 15: ...switch These leads are for factory run test purposes only remove and discard before connecting field power wires to unit connection points Make field power connections directly to line connection pres...

Page 16: ...components Such operation would invalidate any applicable Carrier warranty Field Control Wiring 38AUD unit control voltage is 24 v See Fig 19 and Fig 20 for typical field control connections and the u...

Page 17: ...age insulated wire 35 C minimum For 15 to 23 m 50 to 75 ft use no 16 AWG insulated wire 35 C minimum For over 23 m 75 ft use no 14 AWG insulated wire 35 C minimum All wire sizes larger than no 18 AWG...

Page 18: ...A and LRA values are established in accordance with Underwriters Laboratories UL Standard 1995 3 Unbalanced 3 Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is gr...

Page 19: ...ressures do not equalize readily charge vapor on low side of system to assure charge in the evaporator Refer to GTAC II Module 5 Charging Recover Recycling and Reclamation for liquid charging procedur...

Page 20: ...before the motor protector resets which may take up to 2 hours Start Unit Set the space thermostat to a set point above space temperature so that there is no demand for cooling Close the 38AUD discon...

Page 21: ...21 CIRCUIT 1 CIRCUIT 2 C10946 Fig 16 38AUD 16 Charging Chart Novation 38AUD...

Page 22: ...22 C10949 Fig 17 38AUD 16 Charging Chart RTPF 38AUD...

Page 23: ...23 CIRCUIT 1 CIRCUIT 2 C10950 Fig 18 38AUD 25 Charging Chart RTPF 38AUD...

Page 24: ...24 C10084A Fig 19 Typical 38AUD 16 Wiring Diagram 38AUD...

Page 25: ...25 C10085A Fig 20 Typical 38AUD 25 Wiring Diagram 38AUD...

Page 26: ...e solenoid valve LLSV2 opens and Circuit 2 compressor starts As space cooling load is satisfied thermostat outputs Y2 and Y1 are de energized removing 24 v at 38AUD terminals Y2 and Y1 Circuit 2 compr...

Page 27: ...the equipment manufacturer CAUTION Compressor Oil EQUIPMENT DAMAGE HAZARD Failure to follow this caution may result in damage to equipment The compressor in a Puron system uses a polyolester POE oil...

Page 28: ...d and re installed tighten to 23 34 N cm 2 3 in lbs Factory High Flow Access Ports There are two additional access ports in the system on the suction tube between the compressor and the suction servic...

Page 29: ...umber of blinks defined in Table 10 correlates to a particular abnormal condition troubleshooting tips are provided for each Alert code Reset of the ALERT may be automatic or manual If the fault condi...

Page 30: ...g Yellow ALERT Flash Code 3 Short Cycling Compressor is running only briefly LOCKOUT 1 If low pressure switch is open a Low refrigerant charge b Evaporator blower is not running c Evaporator coil is f...

Page 31: ...ignal is present If not R and C are reverse wired Verify voltage at contactor coil falls below 0 5VAC when off Compressor Protection Compressor Overtemperature Protection IP A thermostat installed on...

Page 32: ...32 Condenser Fans Motors Service Valves Access Panel Control Box Compressors C10087 Fig 24 38AUD Size 16 Cabinet C10095 Fig 25 38AUD 16 Piping 38AUD...

Page 33: ...33 Condenser Fans Motors Service Valves Access Panel Control Box Compressors C10089 Fig 26 38AUD Size 25 Cabinet CKT 2 CKT 2 CKT 1 CKT 1 HPS LPS HPS LPS C10090 Fig 27 38AUD 25 Piping 38AUD...

Page 34: ...34 C10088 Fig 28 38AUD 16 Compressor Assembly Rear View C10091 Fig 29 38AUD 25 Compressor Assembly Rear View 38AUD...

Page 35: ...2 Remove screws holding rear corner posts and top cover in place Pivot top cover up 305 to 457 mm 12 to 18 in and support with a rigid support See Fig 31 C10092 Fig 31 Pivot and Support Top Cover 3 Ca...

Page 36: ...city spray nozzle UNIT DAMAGE HAZARD Failure to follow this caution may result in corrosion and damage to the unit Harsh chemicals household bleach or acid or basic cleaners should not be used to clea...

Page 37: ...mary connections and circuit breaker 4 Thermostat circuit open 4 Check thermostat setting 5 Safety device lockout circuit active 5 Reset lockout circuit 6 Low pressure switch open 6 Check for refriger...

Page 38: ...ace filters 4 Expansion valve power head defective 4 Replace power head 5 Indoor coil partially iced 5 Check low pressure setting 6 Indoor airflow restricted 6 Remove obstruction Suction Pressure High...

Page 39: ...pecified liquid line filter driers with rated working pressures greater than 4137kPa 600 psig S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expo...

Page 40: ...ambient relay LAR The LAS control temperatures are open 5 5_C 2 8_C close 13 9_C 2 8_C open 42_F 5_F close 57_F 5_F To override the speed control for full fan speed operation during service or mainten...

Page 41: ...nsor 254 mm 10 in C10093 Fig 32 Motormaster Sensor Location 38AUD 16 Novation Motormaster Sensor Must be positioned on Vapor Stub of Circuit 1 coil only C10094 Fig 33 Motormaster Sensor Location 38AUD...

Page 42: ...ENSIONS INCHES UNIT BAFFLE A B C D E F G H J 38AUD 16 MCHX LEFT SIDE 19 3 4 20 1 2 21 1 4 43 1 8 8 3 8 18 27 1 4 40 BACK 80 1 4 81 81 3 4 43 1 8 8 3 8 18 27 1 4 40 RIGHT SIDE 38 3 4 39 1 2 40 1 4 43 1...

Page 43: ...M TYP 7 mm DRILL BOTH SIDES OF BAFFLE 7 mm DRILL 4 PLCS ON TOP FLANGE ONLY 7 mm DRILL 2 PLCS ON BOTTOM FLANGE ONLY 654 mm 654 mm 38 mm 38 mm 5 mm TYP 38 mm 1000 mm FOR 52 7 kW A C AND HP BACK SIDE ONL...

Page 44: ...M QTY 2 7 mm DRILL 2 PLCS 38 mm 6 mm 38 mm TYP 19 mm TYP 19 mm 3 4 mm 3 3 mm 2 PLCS 76 mm 178 mm 40 mm 237 mm 25 mm 7 mm DRILL 2 PLCS 38 mm 19 mm 8 mm 3 4 mm 3 3 mm 2 PLCS 38 mm 19 mm 6 mm 76 mm 53 mm...

Page 45: ...45 RIGHT BACK LEFT FRONT BOTTOM BRACKET TOP BRACKETS C10367 Fig 36 Wind Baffle Installation 52 7 kW Units 38AUD...

Page 46: ...Units E 2019 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53380036...

Page 47: ...ALL WIRING TERMINALS including main power supply TIGHT Y N HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS Y N INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE Y N ARE PROPE...

Page 48: ...PRESSURE CIR 1 CIR 2 SUCTION LINE TEMP CIR 1 CIR 2 LIQUID PRESSURE CIR 1 CIR 2 LIQUID LINE TEMP CIR 1 CIR 2 ENTERING OUTDOOR UNIT AIR TEMP LEAVING OUTDOOR UNIT AIR TEMP INDOOR UNIT ENTERING AIR DB dry...

Reviews: