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36

oxyacetylene fuel and torch. While the flame temperature

for MAPP is lower than that of oxyacetylene (and thus

provides more flexibility when working on aluminum), the

flame temperature is still higher than the melting

temperature of aluminum, so user caution is required. Follow

instructions carefully. Use the heat shield.

Replacing NOVATION Condenser Coil —

The service replacement coil is preformed and is equipped

with transition joints with copper stub tubes. When

brazing the connection joints to the unit tubing, use a wet

cloth around the aluminum tube at the transition joint.

Avoid applying torch flame directly onto the aluminum

tubing.

Routine Cleaning of Round-Tube Plate Fin (RTPF)

Coils —

Periodic cleaning with Totaline

environmentally sound

coil cleaner is essential to extend the life of RTPF coils. This

cleaner is available from Carrier Replacement parts division

as part number P902-0301 for a 3.8 liter (1 gallon) container,

and part number P902-0305 for a 19 liter (5 gallon)

container. It is recommended that all RTPF coils, with the

exception of NOVATION coils, be cleaned with the Totaline

environmentally sound coil cleaner as described below.

NOTE

: Do NOT use Totaline

environmentally sound coil

cleaner, or any other coil cleaner on NOVATION coils. See
“NOVATION

Coil

Cleaning

and

Maintenance”

for

instructions on cleaning NOVATION coils.
Coil cleaning should be part of the unit’s regularly

scheduled maintenance procedures to ensure long life of

the coil. Failure to clean the coils may result in reduced

durability in the environment.

Avoid the use of:

S

coil brighteners

S

acid cleaning prior to painting

S

high pressure washers

S

poor quality water for cleaning

Totaline

environmentally

sound

coil

cleaner

is

non-flammable, hypoallergenic, non-bacterial, and a

USDA accepted biodegradable agent that will not harm

the coil or surrounding components such as electrical

wiring, painted metal surfaces, or insulation. Use of

non-recommended coil cleaners is strongly discouraged

since coil and unit durability could be affected.

Totaline Environmentally Sound Coil Cleaner

Application Equipment —

S

9

1

/

2

liter (2

1

/

2

gallon) garden sprayer

S

water rinse with low velocity spray nozzle

UNIT DAMAGE HAZARD

Failure to follow this caution may result in corrosion

and damage to the unit.
Harsh chemicals, household bleach or acid or basic

cleaners should not be used to clean outdoor or indoor

coils or any kind. These cleaners can be very difficult

to rinse out of the coil and can accelerate corrosion at

the fin/tube interface where dissimilar materials are in

contact. If there is dirt below the surface of the coil

use the Totaline environmentally sound coil cleaner as

described above.

CAUTION

!

UNIT RELIABILITY HAZARD

Failure to follow this caution may result in reduced

unit performance.
High velocity water from a pressure washer, garden

hose, or compressed air should never be used to clean

a coil. The force of the water or air jet will bend the

fin edges and increase airside pressure drop.

CAUTION

!

Totaline Environmentally Sound Coil Cleaner

Application Instructions:
NOTE

:

Proper eye protection such as safety glasses is

recommended during mixing and application.

1. Turn off unit power.
2. Remove screws holding rear corner post and top cover

in place. Pivot top cover up 305 to 457 mm (12 to 18

in.) and support with a rigid support. See Fig. 31

3. Remove all surface loaded fibers and dirt with a vacu-

um cleaner. If a vacuum cleaner is not available, a

soft non-metallic bristle brush may be used. In either

case, the tool should be applied in the direction of the

fins. Coil surfaces can be easily damaged (fin edges

can be easily bent over and damage to the coating of

a protected coil) if the tool is applied across the fins.

NOTE

: Use of a water stream, such as a garden hose,

against surface loaded coil will drive the fibers and dirt
into the coil, making cleaning efforts more difficult.
Surface loaded fibers must be completely removed prior
to using low velocity clean water rinse.

4. Using a low velocity garden hose thoroughly wet

finned surfaces with clean water. Be careful not to

bend the fins.

5. Mix Totaline environmentally sound coil cleaner in a

9

1

/

2

liter (2

1

/

2

gallon) garden sprayer according to the

instructions included with the cleaner. The optimum

solution temperature is 38

C (100

F).

NOTE

: Do NOT USE water in excess of 54

C (130

F),

as the enzymatic activity will be destroyed.

6. Thoroughly apply Totaline environmentally sound

coil cleaner solution to all coil surfaces including the

finned area, tube sheets and coil headers.

38A

U

D

Summary of Contents for 38AUD 16 Series

Page 1: ...Unit With Economizer 26 Heating 26 ROUTINE SYSTEM MAINTENANCE 27 Quarterly Inspection and 30 days after initial start 27 Seasonal Maintenance 27 SERVICE 27 37 Refrigeration System 27 Compressor Oil 2...

Page 2: ...igerant equipment WARNING PERSONAL INJURY AND ENVIRONMENTAL HAZARD Failure to follow this warning could cause in personal injury or death Relieve pressure and recover all refrigerant before system rep...

Page 3: ...ing device change the metering device to a thermal expansion valve TXV designed for PuronR R 410A 4 Remove the existing outdoor unit Install the new out door unit according to these installation instr...

Page 4: ...Y Z H 38AUD 16 MCHX 288 633 100 220 61 134 61 135 65 5 144 965 2 mm 38 in 482 6 mm 19 in 381 mm 15 in 1279 2 mm 50 3 8 in 38AUD 16 RTPF 332 731 107 237 78 172 61 135 84 186 965 2 mm 38 in 482 6 mm 19...

Page 5: ...er B Corner C Corner D Center of Gravity Unit Height kg lbs kg lbs kg lbs kg lbs kg lbs X Y Z H 38AUD 25 444 900 163 360 85 188 67 147 128 283 965 2 mm 38 in 584 2 mm 23 in 431 8 mm 17 in 1279 2 mm 50...

Page 6: ...flow L s 4248 5663 Watts Total 970 1150 RTPF CONDENSER COIL Qty Material Tube Fin Cu Al Cu Al Coil Type 3 8 in RTPF 3 8 in RTPF Rows Fins per Meter Fins m 1 670 2 670 Face Area sq m total 4 4 4 6 NOVA...

Page 7: ...00 4 1100 Motor Hp 1 4 1 4 Diameter 22 22 Nominal Airflow Cfm Total 9 000 12 000 Watts Total 970 1150 RTPF CONDENSER COIL Material Tube Fin Cu Al Cu Al Coil Type 3 8 in RTPF 3 8 in RTPF Face Area sq f...

Page 8: ...G n o i t a c o l g n i r u t c a f u n a M 5 r e b m u n l a i t n e u q e S 6 10 1 2 3 4 5 6 7 8 9 10 0 5 1 0 G 1 2 3 4 5 POSITION NUMBER TYPICAL Year of manufacture 10 2010 3 4 C10068 Fig 4 Serial...

Page 9: ...ef ANSI NFPA 70 American National Standards Institute National Fire Protection Association latest revision for special installation requirements S Allow sufficient space for airflow clearance wiring r...

Page 10: ...d any other refrigeration specialties located in the liquid line Refer to the indoor unit installation instructions for additional details on refrigeration specialties devices Determine equivalent lin...

Page 11: ...28 6 33 3 Legend Equivalent Length Equivalent tubing length including effects of refrigeration specialties devices Linear Length Linear tubing length feet Liquid Line Tubing size inches OD Max Lift M...

Page 12: ...tment Circuit 2 is on the right Circuit 1 Connections Circuit 2 Connections CKT 1 CKT 1 CKT 2 CKT 2 C10355 Fig 6 38AUD Service Valve Locations When a single piece evaporator coil with two separate cir...

Page 13: ...rol Solenoid drop control wiring Control the power to the liquid line solenoid through a Solenoid Valve Relay SVR in all units Use part number HN61PC005 field supplied installed 38AUD unit requires tw...

Page 14: ...s These cylinders are available with and without dip tubes cylinders with dip tubes will have a label indicating this feature For a cylinder with a dip tube place the cylinder in the upright position...

Page 15: ...switch These leads are for factory run test purposes only remove and discard before connecting field power wires to unit connection points Make field power connections directly to line connection pres...

Page 16: ...components Such operation would invalidate any applicable Carrier warranty Field Control Wiring 38AUD unit control voltage is 24 v See Fig 19 and Fig 20 for typical field control connections and the u...

Page 17: ...age insulated wire 35 C minimum For 15 to 23 m 50 to 75 ft use no 16 AWG insulated wire 35 C minimum For over 23 m 75 ft use no 14 AWG insulated wire 35 C minimum All wire sizes larger than no 18 AWG...

Page 18: ...A and LRA values are established in accordance with Underwriters Laboratories UL Standard 1995 3 Unbalanced 3 Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is gr...

Page 19: ...ressures do not equalize readily charge vapor on low side of system to assure charge in the evaporator Refer to GTAC II Module 5 Charging Recover Recycling and Reclamation for liquid charging procedur...

Page 20: ...before the motor protector resets which may take up to 2 hours Start Unit Set the space thermostat to a set point above space temperature so that there is no demand for cooling Close the 38AUD discon...

Page 21: ...21 CIRCUIT 1 CIRCUIT 2 C10946 Fig 16 38AUD 16 Charging Chart Novation 38AUD...

Page 22: ...22 C10949 Fig 17 38AUD 16 Charging Chart RTPF 38AUD...

Page 23: ...23 CIRCUIT 1 CIRCUIT 2 C10950 Fig 18 38AUD 25 Charging Chart RTPF 38AUD...

Page 24: ...24 C10084A Fig 19 Typical 38AUD 16 Wiring Diagram 38AUD...

Page 25: ...25 C10085A Fig 20 Typical 38AUD 25 Wiring Diagram 38AUD...

Page 26: ...e solenoid valve LLSV2 opens and Circuit 2 compressor starts As space cooling load is satisfied thermostat outputs Y2 and Y1 are de energized removing 24 v at 38AUD terminals Y2 and Y1 Circuit 2 compr...

Page 27: ...the equipment manufacturer CAUTION Compressor Oil EQUIPMENT DAMAGE HAZARD Failure to follow this caution may result in damage to equipment The compressor in a Puron system uses a polyolester POE oil...

Page 28: ...d and re installed tighten to 23 34 N cm 2 3 in lbs Factory High Flow Access Ports There are two additional access ports in the system on the suction tube between the compressor and the suction servic...

Page 29: ...umber of blinks defined in Table 10 correlates to a particular abnormal condition troubleshooting tips are provided for each Alert code Reset of the ALERT may be automatic or manual If the fault condi...

Page 30: ...g Yellow ALERT Flash Code 3 Short Cycling Compressor is running only briefly LOCKOUT 1 If low pressure switch is open a Low refrigerant charge b Evaporator blower is not running c Evaporator coil is f...

Page 31: ...ignal is present If not R and C are reverse wired Verify voltage at contactor coil falls below 0 5VAC when off Compressor Protection Compressor Overtemperature Protection IP A thermostat installed on...

Page 32: ...32 Condenser Fans Motors Service Valves Access Panel Control Box Compressors C10087 Fig 24 38AUD Size 16 Cabinet C10095 Fig 25 38AUD 16 Piping 38AUD...

Page 33: ...33 Condenser Fans Motors Service Valves Access Panel Control Box Compressors C10089 Fig 26 38AUD Size 25 Cabinet CKT 2 CKT 2 CKT 1 CKT 1 HPS LPS HPS LPS C10090 Fig 27 38AUD 25 Piping 38AUD...

Page 34: ...34 C10088 Fig 28 38AUD 16 Compressor Assembly Rear View C10091 Fig 29 38AUD 25 Compressor Assembly Rear View 38AUD...

Page 35: ...2 Remove screws holding rear corner posts and top cover in place Pivot top cover up 305 to 457 mm 12 to 18 in and support with a rigid support See Fig 31 C10092 Fig 31 Pivot and Support Top Cover 3 Ca...

Page 36: ...city spray nozzle UNIT DAMAGE HAZARD Failure to follow this caution may result in corrosion and damage to the unit Harsh chemicals household bleach or acid or basic cleaners should not be used to clea...

Page 37: ...mary connections and circuit breaker 4 Thermostat circuit open 4 Check thermostat setting 5 Safety device lockout circuit active 5 Reset lockout circuit 6 Low pressure switch open 6 Check for refriger...

Page 38: ...ace filters 4 Expansion valve power head defective 4 Replace power head 5 Indoor coil partially iced 5 Check low pressure setting 6 Indoor airflow restricted 6 Remove obstruction Suction Pressure High...

Page 39: ...pecified liquid line filter driers with rated working pressures greater than 4137kPa 600 psig S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expo...

Page 40: ...ambient relay LAR The LAS control temperatures are open 5 5_C 2 8_C close 13 9_C 2 8_C open 42_F 5_F close 57_F 5_F To override the speed control for full fan speed operation during service or mainten...

Page 41: ...nsor 254 mm 10 in C10093 Fig 32 Motormaster Sensor Location 38AUD 16 Novation Motormaster Sensor Must be positioned on Vapor Stub of Circuit 1 coil only C10094 Fig 33 Motormaster Sensor Location 38AUD...

Page 42: ...ENSIONS INCHES UNIT BAFFLE A B C D E F G H J 38AUD 16 MCHX LEFT SIDE 19 3 4 20 1 2 21 1 4 43 1 8 8 3 8 18 27 1 4 40 BACK 80 1 4 81 81 3 4 43 1 8 8 3 8 18 27 1 4 40 RIGHT SIDE 38 3 4 39 1 2 40 1 4 43 1...

Page 43: ...M TYP 7 mm DRILL BOTH SIDES OF BAFFLE 7 mm DRILL 4 PLCS ON TOP FLANGE ONLY 7 mm DRILL 2 PLCS ON BOTTOM FLANGE ONLY 654 mm 654 mm 38 mm 38 mm 5 mm TYP 38 mm 1000 mm FOR 52 7 kW A C AND HP BACK SIDE ONL...

Page 44: ...M QTY 2 7 mm DRILL 2 PLCS 38 mm 6 mm 38 mm TYP 19 mm TYP 19 mm 3 4 mm 3 3 mm 2 PLCS 76 mm 178 mm 40 mm 237 mm 25 mm 7 mm DRILL 2 PLCS 38 mm 19 mm 8 mm 3 4 mm 3 3 mm 2 PLCS 38 mm 19 mm 6 mm 76 mm 53 mm...

Page 45: ...45 RIGHT BACK LEFT FRONT BOTTOM BRACKET TOP BRACKETS C10367 Fig 36 Wind Baffle Installation 52 7 kW Units 38AUD...

Page 46: ...Units E 2019 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53380036...

Page 47: ...ALL WIRING TERMINALS including main power supply TIGHT Y N HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS Y N INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE Y N ARE PROPE...

Page 48: ...PRESSURE CIR 1 CIR 2 SUCTION LINE TEMP CIR 1 CIR 2 LIQUID PRESSURE CIR 1 CIR 2 LIQUID LINE TEMP CIR 1 CIR 2 ENTERING OUTDOOR UNIT AIR TEMP LEAVING OUTDOOR UNIT AIR TEMP INDOOR UNIT ENTERING AIR DB dry...

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