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7.2 Sequence of operation and control

The following picture shows a drawing of a control 
board of all units:

Notes: Before turning on the compressor, the chilled 
water pump shall be started. The unit will start operating 
automatically when the key “on” is turned. For more details, 
check the item “Control Operation”.

7.2.1 Control operation

When the unit is powered up, all the lights of the control 
panel will remain on for 5 seconds. In this status, it is 
possible to activate the test mode (see “Test Sequence”).

After 5 seconds all the indicators will turn off, except for the 
Habilitation. The outputs for the compressors and solenoid 
valve will remain off. 

Local Mode:

The control will be in this mode when the input IN6 is off. 
The IN5 Input will operate to enable and the unit will operate 
only if a 24V tension is applied to this input. The unit will 
turn on when the on button is pressed and will turn off when 
the off button is pressed.

Remote Mode:

The control will be in this mode when the IN6 input is 
connected to 24V. The IN5 input will actuate on the unit on/
off. The unit will turn on when 24V is supplied to the IN5 
input and will turn off in case of power supply lack. 

For both operation modes, when the unit is put in operation 
(pressing the on button or applying 24V to IN5 respectively, 
the “on” indicator will light. 

The compressor will turn on if no protection is active 
(anti-cycling indicators, freezing and pressostat off] and 
if the temperature measured by the return water sensor 
is 1°C higher then the one indicated in the potentiometer. 
The return water is 1°C lower than the set temperature. 
The solenoid valve will always turn off together with the 
compressor and will turn on 3 seconds before it. 

Every stop of the compressor will make the anti-cycling 
indicator turn on. While the indicator is on, the compressor 
will not start up even if the temperature of the return water 
requires it. 

The anti-cycling indicator will remain on for four minutes 
after the compressor stop. In the last 30 seconds this 
indicator will start to shut down, indicating the end of the 
anti-cycling period.

The Freezing indicator will turn on if the temperature 
measured by the leaving water sensor is lower than 2°C. 
This will cause the compressor to stop, the de-activation 
of the solenoid valve and the anti-cycling indicator will turn 
on. While the freezing indicator is on, the compressor will 
not start up again. When the leaving water temperature 
is higher than 4°C, the indicator will turn off, allowing the 
compressor start-up. 

If any pressostat connected to the IN1 input opens, the 
Pressostat indicator will turn on, the compressor will stop 
and the solenoid valve will be de-activated. The unit will 
remain in this status even if the pressostat closes again. In 
order to start-up again, the power supply must be turned 
off for few seconds and turned on a little later. 

The control can operate with a single sensor connected to 
the A3 input. In this case, the temperature measured by 
this sensor will be used to turn on or off the compressor 
according to the set temperature, or to stop the unit due 
to freezing.

7.2.2 Test sequence

If P1 and P2 are pressed during the fi rst 5 seconds when 
the indicators are on, a test status will start, comprising 
10 steps.

During this sequence, the lights L1, L2, L3 and L4 will 
exhibit the number of the step within the sequence, while 
L5 will provide information related to each step.

Every time the P1 button is pressed, one step will be 
advanced, until arriving at step 10. If P1 is pressed, 
the sequence will restart at sep 1. If, at any moment, 
P2 is pressed, one leaves the test sequence and 
enters in normal operating status. One also goes to the 
normal operating status if, during 3 minutes, no button 
is pressed. 

 

The sequence steps are:

 Step 

1: 

L1, L2 and L3 off, L4 blinks. L5 will light if 

the temperature measured by the outside sensor 
(connected to A4) is between –5 °C and 15 °C.

 Step 

2:

 L1 and L2 off, L3 blinks, L4 off. L5 will light if the 

temperature measured by the inside sensor (connected 
to A3) is between –5 °C and 15 °C.

 Step 

3: 

L1 and L2 off, L3 and L4 blink. L5 will turn on if 

there is 24 Vca in the IN4 terminal (input for the frozen 
water temperature selection).

1-  Indicator of equipment on
2-  Indicator of compressor in operation
3-  Indicator of activated anti-recycling timer
4-  Indicator of anti-freezing protection on
5-  Indicator of open pressostat
6- On button
7- Off button
8-  Indicator of enabled power supply 

Summary of Contents for 30AJ

Page 1: ...6 Dados el tricos 7 5 7 Dados de performance 8 6 Especifica es do Controle 9 6 1 Unidade l gica de controle chiller 30AJ 9 6 2 Esquema da Placa de Controle 9 6 3 Descri o dos terminais 9 6 4 Bot es e...

Page 2: ...soldadas 30AJ B 004 38 6 S Resfriadores de pequena capacidade com condensa o a ar AJ Acqua J nior Capacidade Nominal TR 004 3 76 TR 005 4 27 TR 010 9 50 TR Voltagem 22 220V 38 380V Frequ ncia 6 60 Hz...

Page 3: ...uito N Circuitos Tipo Ventilador N de P s Di metro mm Vaz o m h Tipo Alimenta o Motor Rota o rpm Pot ncia cv Carca a ABNT Termostato de Opera o Set Point O C Alta psig Baixa psig Fus vel de Comando A...

Page 4: ...transporte nem incline a mais que 15 em rela o vertical ATEN O ATEN O ATEN O Desligue a alimenta o de for a e comando antes de efetuar manuten o ou reparos na unidade poss vel ocorrer choques el tric...

Page 5: ...e o acesso ao interior da unidade Antes de colocar o equipamento no local verifique os segu ntes aspectos todos os modelos a O piso deve suportar o peso da unidade em opera o ver item Caracter sticas...

Page 6: ...e o adequados A Springer Carrier n o se responsabiliza por problemas decorrentes da desobserv ncia desta recomenda o Aconselha se usar um cadeado para bloquear a chave ou disjuntor aberto durante a ma...

Page 7: ...do Locked Rotor Amps MOPA Capacidade m xima recomendada para o fus vel de prote o contra curto circuito kW Pot ncia Nominal Consumida FP Fator de Pot ncia sem corre o para 0 92 KVAr Pot ncia Reativa r...

Page 8: ...13 5 090 4 596 0 758 14 46 5 478 4 992 0 724 13 74 5 874 5 397 0 688 12 97 6 277 5 810 0 649 010 35 16 9 809 9 324 1 760 33 65 10 461 9 982 1 690 32 08 11 135 10 662 1 610 30 46 11 843 11 377 1 520 28...

Page 9: ...ula solen ide IN 4 S e l e o d e t e m p e r a t u r a d e congelamento Sem conectar equivale a 2O C conectado a 24Vca equivale a 7O C IN 5 Ligado Desligado remoto Sem conectar a unidade permanece des...

Page 10: ...o inicial Antes de partir a unidade verifique as condi es acima e os seguintes itens a Verifique a instala o e funcionamento de todos os equipamentos auxiliares tais como bombas de circula o de gua b...

Page 11: ...ssor n o dar partida ainda que a temperatura de retorno de gua assim o requerer O indicador de Anti reciclo permanecer ligado durante 4 minutos assim que o compressor parar Nos ltimos 30 segundos este...

Page 12: ...ligados L4 pisca L5 ligar se existirem 24Vca no terminal IN6 Entrada para o contato de controle remoto Est gio 10 L1 pisca L2 desligado L3 pisca L4 desligado L5 ligar se existirem 24Vca no terminal IN...

Page 13: ...ejam no local correto e em boas condi es e Periodicamente verifique se a voltagem e o desbalanceamento entre as fases mant m se dentro dos limites especificos f Verificar limpeza do filtro Y da linha...

Page 14: ...14 7 5 Curva de Perda de Carga Trocador de Placas 30AJ 004 E 005 Perda de Carga em KPa Perda de Carga em KPa Vaz o de gua Kg seg 30AJ 010...

Page 15: ...15 7 6 Diagramas El tricos Unidades 30AJ 220V...

Page 16: ...16 Unidades 30AJ 220V continua o...

Page 17: ...17 Unidades 30AJ 380V...

Page 18: ...18 Unidades 30AJ 380V continua o...

Page 19: ...manual ao desarmar a m quina fica bloqueada pelo m dulo Os valores de desarme para esses pressostatos est o indicados na tabela de caracter sticas gerais Uma vez verificada e sanada a causa do desarme...

Page 20: ...Ventilador do condensador n o opera Contatora ou rel de sobrecarga defeituosos Testar e substituir Motor defeituoso Testar e substituir Conex es el tricas com mau contato Revisar e apertar 3 Compress...

Page 21: ...pera com rota o invertida Verificar as press es de suc o e descarga Caso se verificar a invers o inverter dois cabos de alimenta o da borneira de for a da unidade 6 Press o de descarga elevada Baixa v...

Page 22: ...r regulagem e atua o Ajustar ou substituir se necess rio 9 Press o de suc o elevada Carga t rmica excessiva Verificar condi es de projeto Compressor defeituoso Verificar press es de suc o e descarga S...

Page 23: ...mperatura de evapora o saturada TEV SA Ts TEV 2 Equipamentos necess rios para medi o Manifold Term metro de bulbo ou eletr nico com sensor de temperatura Espuma isolante Tabela de convers o Press o Te...

Page 24: ...bom funcionamento do sistema de seguran a Instala o do filtro Y mesh 20 para prote o contra obstru es Uso do controle de condensa o para m quinas que operam em esta es intermedi rias Uso da propor o...

Page 25: ...____________ N mero de S rie ________________________ Motor _________________________________ 3 Modelo ________________________________ N mero de S rie ________________________ Motor _________________...

Page 26: ..._________ _____________________________________________________________________________________ c Partida da m quina coloque uma marca assim que cada item for atendido Certifique se que a alimenta o d...

Page 27: ...u PSIG vaz o espec fica do projeto______GPM ou l s Prote o contra congelamento Se for aplicado em baixas temperaturas Percentual de salmouras brine da solu o _______ Medir com refrat metro Temperatura...

Page 28: ...rformance 35 6 Especificaciones do Controle 6 1 Unidad logica de controle 36 6 2 Esquema da Placa de Control 36 6 3 Descripcion de los terminales 36 6 4 Botones e indicadores del frente del control 36...

Page 29: ...dora de Agua Condensaci n por Aire Capacidad Nominal TR 004 3 76 TR 005 4 27 TR 010 9 50 TR Tensi n 22 220V 38 380V Frecuencia 6 60 Hz Opci n S Est ndar Evaporador del tipo placas de acero inoxidable...

Page 30: ...cuito N m Circuitos Tipo Ventilador N m De Palas Di metro mm Caudal m h Tipo Alimentaci n Rotaci n rpm Motor Pot ncia cv Carcaza ABNT Termostato de Operaci n Set Point O C Alta psig Baja psig Fusible...

Page 31: ...las siguientes recomendaciones a Para izar la unidad utilice soportes conforme se indica en la figura 1 b Evite que cuerdas cadenas u otros dispositivos toquen la unidad c No balancee la unidad durant...

Page 32: ...nte espacio para servicios de mantenimiento El frente del equipo debe permanecer libre para permitir el flujo de aire y el acceso al interior de la unidad SENTIDO DE AIRE SALIDA DE AGUA ENTRADA DE AGU...

Page 33: ...mendaci n Se aconseja usar un candado para bloquear la llave o disyuntor abierto durante el mantenimiento del aparato b Cableado de fuerza Instale la conexi n a partir del punto de entrada de tensi n...

Page 34: ...do Locked Rotor Amps MOPA Capacidad m xima recomendada para el fusible de protecci n contra cortocircuito kW Potencia Nominal Consumida FP Factor de Potencia sin correcci n para 0 92 KVAr Potencia Rea...

Page 35: ...0 789 15 13 5 090 4 596 0 758 14 46 5 478 4 992 0 724 13 74 5 874 5 397 0 688 12 97 6 277 5 810 0 649 010 35 16 9 809 9 324 1 760 33 65 10 461 9 982 1 690 32 08 11 135 10 662 1 610 30 46 11 843 11 377...

Page 36: ...a 24Vca equivale a 7 C IN 5 Encendido apagado remoto Sin conectar la unidad permanece apagada conectando a 24Vca l a u n i d a d s e e n c e n d e r d e forma remota o local seg n la entrada IN6 Conec...

Page 37: ...eve libremente sobre los aisladores de vibraci n Afloje los tornillos de fijaci n de los compresores f Verifique si el sentido de rotaci n del ventilador est correcto g Verifique si el sentido de giro...

Page 38: ...la solenoide se desactivar siempre junto con el compresor y se encender 3 segundos antes que este Toda detenci n del compresor provocar que se encienda el indicador deAnti reciclo Mientras este indica...

Page 39: ...luego de 1 segundo y permanecer en ese estado El contacto IN2 OUT2 permanecer cerrado mientras L5 se encuentre encendido Contacto para manejo de la v lvula solenoide Paso 9 L1 titila L2 y L3 apagados...

Page 40: ...el lugar correcto y en buenas condiciones e Peri dicamente verifique si la tensi n y el desbalanceamiento entre fases se mantiene dentro de los l mites espec ficos f Verificar limpieza del filtro Y d...

Page 41: ...41 7 5 Ca da de presi n en el enfriador de placas 30AJ 004 e 005 Ca da de presi n en KPa Caudal de agua en Kg seg Ca da de presi n en KPa 30AJ 010...

Page 42: ...7 6 Circuito el ctrico Unidad 30AJ 220V CODIFICACIONES DE COLORES AMR AMARILLO AZL CELESTE BRC BLANCO CNZ GRIS LRJ NARANJA MRM MARRON PRT NEGRO ROS ROSA VIO VIOLETA VRD VERDE VRM ROJO DIAGRAMA EL CTRI...

Page 43: ...43 CODIFICACIONES DE COLORES AMR AMARILLO AZL CELESTE BRC BLANCO CNZ GRIS LRJ NARANJA MRM MARRON PRT NEGRO ROS ROSA VIO VIOLETA VRD VERDE VRM ROJO DIAGRAMA EL CTRICO 3 8A...

Page 44: ...44 Unidad 30AJ 380V CODIFICACIONES DE COLORES AMR AMARILLO AZL CELESTE BRC BLANCO CNZ GRIS LRJ NARANJA MRM MARRON PRT NEGRO ROS ROSA VIO VIOLETA VRD VERDE VRM ROJO DIAGRAMA EL CTRICO...

Page 45: ...NES DE COLORES AMR AMARILLO AZL CELESTE BRC BLANCO CNZ GRIS LRJ NARANJA MRM MARRON PRT NEGRO ROS ROSA VIO VIOLETA VRD VERDE VRM ROJO DIAGRAMA EL CTRICO IMPORTANTE OBSERVAR ESO EL NEUTRAL DEBE ESTAR EN...

Page 46: ...r la maquina queda bloqueada por el m dulo Los valores de desarme para estos presostatos est n indicados en la tabla de caracteristicas generales Una vez verificada y corregida la causa del desarme la...

Page 47: ...ador del condensador no opera Contactora o rel de sobrecarga defectuosos Probar y sustituir Motor defectuoso Probar y sustituir Conexiones el ctricas con mal contactos Revisar y ajustar 3 Compresor ro...

Page 48: ...de alimentaci n de la bornera de la unidad Verificar rotaci n del ventilador 6 Presi n de descarga elevada Bajo caudal de aire en el condensador Verificar rotaci n del ventilador Ajustar si es necesa...

Page 49: ...y rendimiento Ajuste o cambie si es necesario 9 Presi n de succi n elevada Carga t rmica excesiva Verificar condiciones del proyecto Compresor defectuoso Verificar presiones de succi n y de descarga...

Page 50: ...cia entre temperatura de succi n Ts y la temperatura de evaporaci n saturada TEV SA Ts TEV 2 Equipos necesarios para la medici n Manifold Term metro de bulbo o electr nico con sensor de temperatura Fi...

Page 51: ...a 4 5 C Volumen m nimo de agua en el sistema de 12lts ton en aplicaciones de aire acondicionado y 24lts ton en aplicaciones de proceso Instalaci n de tanque acumulador en caso de no satisfacer los re...

Page 52: ...ctric Data 58 5 7 Performance Data 59 6 Control specifications 6 1 Logic control unit 60 6 2 Control board diagram 60 6 3 Description of terminals 60 6 4 Control front buttons and indicators 60 6 5 Su...

Page 53: ...vaporator made in welded stainless steel 30AJ B 004 38 6 S Air Condensed Liquid Chiller Nominal Capacity 004 3 76 TR 005 4 27 TR 010 9 50 TR Voltage 22 220V 38 380V Frequency 6 60 Hz Option S Standard...

Page 54: ...rcuit Type Fan Blades Diameter mm Flow m h Type Power supply Motor Rotation rpm Power hp Shell Operation Termostat Set Point C High psig Low psig Comand Fuse A 3 6 4 1 9 1 220 380V 3ph 60Hz 24V 1ph 60...

Page 55: ...evices from touching the unit c Do not tilt the unit while moving it nor bend it more than 15 from the vertical position WARNING IMPORTANT WARNING WARNING Disconnect the power supply before maintainin...

Page 56: ...to allow repairs and general maintenance services The front of the equipment shall be free to allow the air flow and the access to the unit inside Before placing the unit on the site check the follow...

Page 57: ...ear the sum of the maximum currents Do not forget to install the protective cable grounding The voltage shall be in accordance to the voltage of the nameplate The section of the feeder from the unit m...

Page 58: ...otor Amps MOPA Maximum recommended capacity for the protection of the fuse against short circuit kW Consumed Rated Power FP Power Factor without correction to 0 92 KVAr Recommended reactive power for...

Page 59: ...15 75 4 708 4 206 0 789 15 13 5 090 4 596 0 758 14 46 5 478 4 992 0 724 13 74 5 874 5 397 0 688 12 97 6 277 5 810 0 649 010 35 16 9 809 9 324 1 760 33 65 10 461 9 982 1 690 32 08 11 135 10 662 1 610 3...

Page 60: ...t is equivalent to 2 C connecting to 24Vca it is equal to 7 C IN 5 Remote On Off without connecting the unit remains off connecting at 24Vca the unit will turn on remotely or locally depending on the...

Page 61: ...ion 7 1 First check Before starting up the unit check the prior conditions and the following items a Check the installation and operation of all the auxiliary equipments such as condensers and evapora...

Page 62: ...or will turn on if the temperature measured by the leaving water sensor is lower than 2 C This will cause the compressor to stop the de activation of the solenoid valve and the anti cycling indicator...

Page 63: ...ontrol contact Step 10 L1 blinks L2 off L3 blinks L4 off L5 will turn on if there is 24 Vca in the IC4 terminal Input for the ON OFF remote control Specifications Power voltage 24V 15 50Hz ou 60Hz Max...

Page 64: ...and piping are at the proper location and in good conditions e Periodically check if the voltage and the phase imbalance is within the specific limits f Check if the Y filter and the water supply lin...

Page 65: ...65 7 5 Pressure drop in the plate exchanger 30AJ 004 and 005 Pressure Drop in KPa Water flow in kg sec Pressure Drop in KPa 30AJ 010...

Page 66: ...NEXT 4 MINUTES 30 SEC BEFORE THE FINISHING OF THE MINUTES THE LED N 3 WILL BEGIN BLINK ANNOUCING THE CONCLUSION OF TIMER 4 IF THIS TEMPERATURE IS SETTED IN 2 C MINIMUM WITHOUT ELECTRICAL BRIDGE BETWE...

Page 67: ...RE THE FINISHING OF THE MINUTES THE LED N 3 WILL BEGIN BLINK ANNOUCING THE CONCLUSION OF TIMER 4 IF THIS TEMPERATURE IS SETTED IN 2 C MINIMUM WITHOUT ELECTRICAL BRIDGE BETWEEN TERMINALS 5 AND IN4 AND...

Page 68: ...N IN THE NEXT 4 MINUTES 30 SEC BEFORE THE FINISHING OF THE MINUTES THE LED N 3 WILL BEGIN BLINK ANNOUCING THE CONCLUSION OF TIMER 4 IF THIS TEMPERATURE IS SETTED IN 2 C MINIMUM WITHOUT ELECTRICAL BRID...

Page 69: ...THE NEXT 4 MINUTES 30 SEC BEFORE THE FINISHING OF THE MINUTES THE LED N 3 WILL BEGIN BLINK ANNOUCING THE CONCLUSION OF TIMER 4 IF THIS TEMPERATURE IS SETTED IN 2 C MINIMUM WITHOUT ELECTRICAL BRIDGE BE...

Page 70: ...off due action of the device anti recycle It rearms it can be made through the key ON OFF from the unit 8 2 Eventual failures Problem Probable Cause Procedure 1 Unit does not start up Phases R S T ar...

Page 71: ...e rotation Check suction and discharge pressures In case reversion is detected invert the terminal power cables Check fan rotation 6 High discharge pressure Low air flow in condenser Check fan rotatio...

Page 72: ...ficar operaci n de la v lvula solenoide 9 High suction pressure Excessive thermal load Verificar condiciones del proyecto Defective compressor Check suction and discharge pressures Replace if necessar...

Page 73: ...sor Filter or insulating foam Pressure Temperature conversion table for R 407C 3 Measurement steps 1 Place thermometer bulb or sensor in contact with the suction line the closest possible to the expan...

Page 74: ...ir conditioning applications and 24 l ton for process applications Installation of an accumulator tank in case it does not meet the minimum requirements of water volumes Refer to Carrier Air Condition...

Page 75: ...34 5 21 75 51 32 55 9 3 10 4 3 93 12 5 29 78 35 19 22 51 8 56 36 3 25 8 67 2 23 12 75 30 49 35 87 22 25 52 28 56 82 3 5 7 01 0 61 13 31 18 36 55 22 5 52 76 57 28 3 75 5 43 0 93 13 25 31 87 37 21 22 7...

Page 76: ...er o ser alteradas a qualquer momento sem aviso pr vio El fabricante se reserva lo derecho de descontinuar o cambiar las especificaciones a cualquier tiempo sin aviso y sin incurrir en ning n tipo de...

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