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3

INSTALLATION

STEP 1

Check Equipment and Job Site

Unpack Unit

Move to final location. Remove carton taking care not to damage
unit.

Inspect Equipment

File claim with shipping company prior to installation if shipment

is damaged or incomplete. Locate unit rating plate on unit corner
panel. It contains information needed to properly install unit.

Check rating plate to be sure unit matches job specifications.

STEP 2

Install on a Solid, Level Mounting Pad

If conditions or local codes require the unit be attached to pad, tie

down bolts should be used and fastened through knockouts
provided in unit base pan. Refer to unit mounting pattern in Fig.

3 to determine base pan size and knockout hole location.
For hurricane tie downs, contact distributor for details and PE

Certification (Professional Engineer), if required.
On rooftop applications, mount on level platform or frame. Place

unit above a load--bearing wall and isolate unit and tubing set

from structure. Arrange supporting members to adequately
support unit and minimize transmission of vibration to building.

Consult local codes governing rooftop applications.
Roof mounted units exposed to winds above 5 mph may require

wind baffles. Consult the Service Manual -- Residential Split

System Air Conditioners and Heat Pumps for wind baffle
construction.

NOTE

: Unit must be level to within

±

2

°

(

±

3/8 in./ft) per

compressor manufacturer specifications.

STEP 3

Clearance Requirements

When installing, allow sufficient space for airflow clearance,
wiring, refrigerant piping, and service. Allow 30--in. clearance to

service end of unit and 48 in. above unit. For proper airflow, a

6--in. clearance on 1 side of unit and 12 in. on all remaining sides
must be maintained. Maintain a distance of 24 in. between units.

Position so water, snow, or ice from roof or eaves cannot fall
directly on unit.

3/8---in. Dia. Tiedown

Knockouts in Basepan

(2) Places

View From Top

UNIT BASE PAN

DIMENSIONS

TIEDOWN KNOCKOUT LOCATIONS

A

B

C

26 X 26

9–1/8

4–7/16

21–1/4

31–1/2 X 31–1/2

9–1/8

6–9/16

24–11/16

35 X 35

9–1/8

6–9/16

28–7/16

A05177

Fig. 3

---

Clearance Requirements

On rooftop applications, locate unit at least 6 in. above roof
surface.

STEP 4

Operating Ambient

The minimum outdoor operating ambient in cooling mode is

55

°

F, and the maximum outdoor operating ambient in cooling

mode is 125

°

F. The maximum outdoor operating ambient in

heating mode is 66

°

F.

STEP 5

Install TXV

NOTE

: Applies to

non--TXV

indoor units only. If installing a

rated and approved indoor coil without a factory installed R--22
TXV, remove and replace the fixed orifice or Puron

R

TXV

expansion device with an R--22 TXV.

CAUTION

!

UNIT OPERATION HAZARD

Failure to follow this caution may result in equipment damage

or improper operation.
All indoor coil units must be installed with a hard shut off

R--22 TXV metering device.

IMPORTANT

: If not factory installed, the TXV should be

mounted as close to the indoor coil as possible and in a vertical,
upright position. Avoid mounting the inlet tube vertically down.
Valve is more susceptible to malfunction due to debris if inlet
tube is facing down. A factory--approved filter drier must be
installed in the liquid line.

Installing TXV in Place of Piston

1. Pump system down to 2 psig and recover refrigerant.
2. Remove hex nut from piston body. Use backup wrench on

fan coils.

3. Remove and discard factory--installed piston. Be sure

Teflon seal is in place.

4. Reinstall hex nut. Finger tighten nut plus 1/2 turn.

NOTE

: If the piston is not removed from the body, TXV will

not function properly.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Use a brazing shield and wrap TXV with wet cloth or

use heat sink material while brazing.

5. Install TXV on indoor coil liquid line. Sweat swivel

adapter to inlet of indoor coil and attach to TXV outlet.

Use backup wrench to avoid damage to tubing or valve.
Sweat inlet of TXV, marked “IN” to liquid line. Avoid

excessive heat which could damage valve.

6. Install vapor elbow with equalizer adapter to suction tube

of line set and suction connection to indoor coil. Adapter

has a 1/4--in. male connector for attaching equalizer tube.

7. Connect equalizer tube of TXV to 1/4--in. equalizer fitting

on vapor line adapter.

8. Attach TXV bulb to horizontal section of suction line

using clamps provided. Insulate bulb with field--supplied
insulation tape. See Fig. 4 for correct positioning of
sensing bulb.

9. Proceed with remainder of unit installation.

25H

B

R

Summary of Contents for 25HBR

Page 1: ...LLATION RECOMMENDATIONS 2 INSTALLATION 3 10 Step 1 Check Equipment Jobsite 3 Step 2 Install on Solid Pad 3 Step 3 Clearance Requirements 3 Step 4 Operating Ambient 3 Step 5 Install TXV 3 4 Step 6 Chec...

Page 2: ...h a suitable warning label INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from wi...

Page 3: ...ve roof surface STEP 4 Operating Ambient The minimum outdoor operating ambient in cooling mode is 55 F and the maximum outdoor operating ambient in cooling mode is 125 F The maximum outdoor operating...

Page 4: ...r connection to indoor coil Adapter has a 1 4 in male connector for attaching equalizer tube 14 Connect equalizer tube of TXV to 1 4 in equalizer fitting on vapor line adapter Use backup wrench to pre...

Page 5: ...ciency Refrigerant Tubing and Sweat Connections Connect vapor tube to fitting on outdoor unit vapor service valves see Table 2 Connect liquid tubing to adapter tube on liquid service valve Use refrige...

Page 6: ...ing Set lengths between 80 and 200 ft horizontal or 20 ft vertical differential 250 ft Total Equivalent Length refer to the Longline Guideline Air Conditioners and Heat Pumps using R 22 IMPORTANT Chec...

Page 7: ...t must have an uninterrupted or unbroken ground to minimize personal injury if an electrical fault should occur The ground may consist of electrical wire or metal conduit when installed in accordance...

Page 8: ...Up CAUTION PERSONAL INJURY HAZARD Failure to follow this caution may result in personal injury Wear safety glasses protective clothing and gloves when handling refrigerant and observe the following S...

Page 9: ...to complete circuit and bring on second bank of supplemental electric heat When thermostat is satisfied its contacts open de energizing contactor and relay All heaters and motors should stop Defrost T...

Page 10: ...an indicated or reclaim refrigerant if temperature is lower Allow a tolerance of 3 F Heating Check Chart Procedure To check system operation during heating cycle refer to the Heating Check Chart on ou...

Page 11: ...11...

Page 12: ...10 W Morris St S Indianapolis IN 46231 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 25HBR 2SI Replaces 25HBR 1SI P...

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