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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53300012-01

Printed in U.S.A.

Form 30XA-7SI

Pg 1

1-07

Replaces: New

Book 2

Tab

5c

Installation Instructions

Part Numbers 00EFN900003000A, 00EFN900003100A

CONTENTS

SAFETY CONSIDERATIONS

. . . . . . . . . . . . . . . . . . . . . . 1

GENERAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1-3

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-16

Cooler and Economizer Removal

. . . . . . . . . . . . . . . . . 4

Remote Cooler and Economizer Installation

. . . . . 10

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning

equipment can be hazardous due to system pressures, electrical

components, and equipment location. Only trained, qualified

installers and service technicians should install, start-up, and

service this equipment.

When working on air-conditioning equipment, observe

precautions in the literature and on tags, stickers, and labels

attached to the equipment. Follow all safety codes. Wear safety

glasses and work gloves. Use care in handling equipment.

GENERAL

The remote cooler accessory allows for the indoor reloca-

tion of the cooler on 30XA080-350 units as another means of

freeze protection. When the cooler is located in a heated space,

an anti-freeze solution is not needed and the performance

degradation associated with antifreeze solution can be avoided.

Maximum separation of the 30XA base unit and cooler is

limited to 50 lineal ft (15.25 m) or 75 equivalent ft (22 m) of

piping. For more information, refer to the Carrier Piping De-

sign manual.

The liquid and economizer lines between the exterior-

installed unit and the remote, interior-installed cooler must

have pressure relief devices installed in accordance with

ASHRAE 15 (American Society of Heating, Refrigeration, and

Air Conditioning Engineers) and local codes.

Units to be modified for a remote cooler application must

have the following options:
• Factory-installed suction service valve option.

• Condenser coil type:

— Aluminum fin and copper tube

— Pre-coat aluminum fin and copper tube

— E-coat aluminum fin and copper tube

— Copper fin and copper tube

— E-coat copper fin and copper tube

NOTE: The microchannel heat exchanger option can NOT use

the remote cooler accessory.

The application is limited to the following constraints:

• Operating chilled water temperature is between 40 and 55 F

(4.4 and 12.8 C). When the remote cooler is applied, the

cooler heaters will not function, so it is critical to maintain the

water temperature above the freezing point at all times. If the

water temperature falls below the freezing point, the cooler

does not have protection to keep the water from freezing.

• The interior space temperature where the cooler will be

installed must be maintained at a minimum of 50 F (10 C).

• Underground refrigerant piping is NOT permitted for this

application.
See Table 1 for accessory package usage and see Table 2 for

accessory package contents. In addition to the parts supplied

with each accessory package, the following material must be

field-supplied:
• Refrigerant grade liquid and suction line copper piping for

30XA080-120: circuits A and B and 30XA140-160: circuit

B (length determined by installation). See Tables 3A and 3B

for pipe sizes.

• Schedule 40 steel pipe for 30XA140-160: circuit A and

30XA180-350: circuits A and B (length determined by

installation). See Tables 3A and 3B for pipe sizes.

• 350 psig pressure relief valves and fittings (2 per circuit)

• Suction line tubing insulation (length determined by

installation)

• Economizer line tubing insulation (length determined by

installation)

1

/

2

 in. strain relief (2)

• Conduit (length determined by installation)

• ASME (American Society of Mechanical Engineers) B16.9

stub end (4 in. [102 mm]), Schedule 40 Steel (one needed

for 30XA140-160, two needed for 30XA180-350)

• ASME B16.5 Class 600 pipe flange (4 in. [102 mm]) with

field-modified extra mounting hole (one needed for

30XA260-300, two needed for 325, 350)

• Flange mounting hardware

• Extra flange gaskets (if necessary)

Table 1 — Accessory Package Usage

Be sure power to equipment is shut off before performing

maintenance or service. Lock out and safety-tag all

disconnects.

The 30XA units use R-134a refrigerant. No other refriger-

ant may be used in this system. Suction tubing design pres-

sure is 220 psig (1517 kPa). Economizer and liquid tubing

design pressure is 350 psig (2413 kPa). Failure to use gage

set, hoses, and recovery systems designed to handle

R-134a refrigerant may result in personal injury and equip-

ment damage. If unsure about equipment, consult the

equipment manufacturer.

30XA UNIT SIZE

PACKAGE REQUIRED

080-200

00EFN900003000A

220-350

00EFN900003100A

30XA080-350

Remote Cooler Accessory

60 Hz

Summary of Contents for 00EFN900003000A

Page 1: ...owing constraints Operating chilled water temperature is between 40 and 55 F 4 4 and 12 8 C When the remote cooler is applied the cooler heaters will not function so it is critical to maintain the water temperature above the freezing point at all times If the water temperature falls below the freezing point the cooler does not have protection to keep the water from freezing The interior space temp...

Page 2: ... from dropping below the minimum level in the oil separator Add 1 gallon of oil to each circuit Refer to Controls Start up Operation Service and Troubleshooting Guide for recommended oil type Table 3A Refrigeration Piping and Connections Material English Table 3B Refrigeration Piping and Connections Material SI ACCESSORY PACKAGE PART NO ITEM NO DESCRIPTION PART NO QTY 00EFN900003000A 1 Economizer ...

Page 3: ...NDOOR LOCATION 15 FT MAX Fig 1 30XA Unit and Cooler Level Piping Parallel Single Circuit Shown Fig 2 30XA Unit and Cooler Level Piping Elevated Single Circuit Shown Fig 3 30XA Unit with Cooler Located Below Unit Single Circuit Shown a30 4509 a30 4510 a30 4511 LEGEND Liquid Line Economizer Line Suction Line LEGEND Liquid Line Economizer Line Suction Line LEGEND Liquid Line Economizer Line Suction L...

Page 4: ...g 6 NOTE The 30XA080 units do not utilize an economizer In this case only the EXVs are present 7 Unbolt the cooler suction flanges from the cooler Tempo rary supports may be needed to support the suction pipes See Fig 6 8 At each circuit s economizer cut the liquid lines going to the economizer assembly before the manual shutoff valve see Fig 6 cut 1 circuits A and B Cut the cooler liquid lines be...

Page 5: ...3 15 8 15 8 15 8 15 8 11 8 11 8 30XA UNIT SIZE SUCTION LINE DOUBLE SUCTION RISERS COOLER LIQUID LINE CONDENSER LIQUID LINE ECONOMIZER LINE Circuit A Circuit B Circuit A mm Circuit B mm Riser A mm Riser B mm Riser A mm Riser B mm Circuit A mm Circuit B mm Circuit A mm Circuit B mm Circuit A mm Circuit B mm 080 79 79 41 67 41 67 29 29 29 29 090 79 79 41 67 41 67 29 29 29 29 22 22 100 79 79 41 67 41 ...

Page 6: ...ecommended service clearance around the cooler is 36 in 914 mm 3 Recommended cooler tube removal area either end is 109 in 2769 mm NOTES 1 Measurements are shown in inches millimeters 2 Recommended service clearance around the cooler is 36 in 914 mm 3 Recommended cooler tube removal area either end is 109 in 2769 mm 1 2 13 13 16 20 8 9 32 210 117 3 4 2991 52 1 4 1327 21 1 32 534 52 1 4 1327 SIDE V...

Page 7: ...C 30XA180 240 Cooler Dimensions Fig 4D 30XA260 350 Cooler Dimensions NOTES 1 Measurements are shown in inches millimeters 2 Recommended service clearance around the cooler is 36 in 914 mm 3 Recommended cooler tube removal area either end for 30XA180 200 is 1093 8 in 2779 mm 4 Recommended cooler tube removal area either end for 30XA220 240 is 1085 8 in 2758 mm NOTES 1 Measurements are shown in inch...

Page 8: ...3 8 746 8 3 4 222 5 8 17 7 16 12 2 1 4 56 SIDE VIEW END VIEW TOP VIEW Fig 5A 30XA090 160 Economizer Dimensions Fig 5B 30XA180 350 Economizer Dimensions NOTES 1 Measurements are shown in inches millimeters 2 Recommended service clearance around the economizer is 36 in 914 mm NOTES 1 Measurements are shown in inches millimeters 2 Recommended service clearance around the economizer is 36 in 914 mm a3...

Page 9: ...HIDDEN SUCTION PRESSURE TRANSDUCER HIDDEN CUT 2 COOLER LIQUID LINE CUT 1 LIQUID LINE CUT 3 ECONOMIZER LINE CUT 3 ECONOMIZER LINE CUT 1 LIQUID LINE MANUAL SHUTOFF VALVE CUT 2 COOLER LIQUID LINE CIRCUIT B COOLER SUCTION FLANGES CIRCUIT A CONT ENTERING CHILLED WATER LEAVING CHILLED WATER THERMISTORS CHILLED WATER FLOW SWITCH MANUAL SHUTOFF VALVE CIRCUIT A ELECTRONIC EXPANSION VALVES 2 ELECTRONIC EXPA...

Page 10: ... and gaskets are used an extra M16 mounting hole must be drilled and tapped to connect a mounting bracket at the 30XA base unit See Fig 10 and 11 for mounting bracket placement See Fig 12 for mounting hole locations If additional gaskets are needed for installation they must be 1 16 in non asbestos fiber with synthetic rubber binder compressed gasket sheet An extra mounting hole also needs to be f...

Page 11: ...ed junction box 3000A or 3100A Item 5 19 Reinstall the thermistors in the correct cooler wells 20 To reconnect the suction pressure transducers SPT locate the SPT plugs for circuits A and B and cut the leads where they can be conveniently spliced in the installed junction box at the 30XA base unit Label the leads SPTA for the circuit A lead and SPTB for the circuit B lead 21 Take the two pieces of...

Page 12: ...ex Connector Flange O ring 3000A Item 13 Accessory supplied Flex Connector Flange 3000A Item 10 Flex Connector Flange O ring 3000A Item 13 220 Field supplied ASME B16 9 Stub End 4 in 102 mm Accessory supplied Compressor Flange Gasket 3100A Item 9 Loose Pipe Flange 3100A Item 11 Field supplied ASME B16 9 Stub End 4 in 102 mm Accessory supplied Compressor Flange Gasket 3100A Item 9 Loose Pipe Flange...

Page 13: ...em 8 325 Field supplied ASME B16 9 Stub End 4 in 102 mm Accessory supplied Compressor Flange Gasket 3100A Item 9 Loose Pipe Flange 3100A Item 11 Field supplied ASME B16 9 Stub End 4 in 102 mm Accessory supplied Compressor Flange Gasket 3100A Item 9 Loose Pipe Flange 3100A Item 11 Field supplied ASME B16 5 Class 600 Flange 4 in 102 mm Accessory supplied Compressor Flange Gasket 3100 Item 10 Field s...

Page 14: ...NE ECONOMIZER TO COOLER COOLER ECONOMIZER NOTE All shaded piping is field supplied and installed Fig 7 Line Piping and Connections 1 Circuit Shown Fig 8 Double Suction Riser Construction Detail LEGEND RED TEE Reducing Tee STR ELLS Street Elbows a30 4519 a30 4507 LOOSE PIPE FLANGE ACCESSORY SUPPLIED O RING ACCESSORY SUPPLIED COOLER PIPE FLANGE ACCESSORY SUPPLIED a30 4520 Fig 9 Connect Copper Suctio...

Page 15: ...60 Circuit A and 30XA180 350 All Circuits Fig 12 Flange and Gasket Mounting Locations NOTES 1 Measurements are shown in inches millimeters 2 Accessory supplied flanges and gaskets connecting to the flex connector extra hole has been factory drilled and tapped See Table 2 3000A Item 10 14 15 and 3100A Item 9 10 13 3 Field supplied flanges and gaskets connecting to the flex connec tor extra hole mus...

Page 16: ...right 2007 Carrier Corporation MAIN BASE BOARD EWT EWT LWT LWT EWT EWT LWT LWT JUNCTION BOX ACCESSORY SUPPLIED 5 WIRE CABLE ACCESSORY SUPPLIED CONDUIT FIELD SUPPLIED STRAIN RELIEF FIELD SUPPLIED EWT LWT Fig 13 Thermistor Connections Fig 14 Typical Junction Box Connections EWT and LWT Thermistors Shown LEGEND DPT Discharge Pressure Transducer LWT Leaving Water Temperature OAT Outdoor Air Temperatur...

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