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12

PCM Controller Operation

GENERAL DESCRIPTION
The 06Z controller module will function to control compressor’s

Vi control valve and protect the compressor and provide LED

fault status indication for:

• Oil Level Protection
• Oil Flow Protection
• Motor Cooling Protection
• Discharge Temperature Protection
• Transducer Sensor Failure
• Temperature Thermistor Failure

The following controller kit, P/N 6BSB000929, is available

through Carlyle. It is highly recommend the PCM Control-

ler application guide 575-012 be thoroughly reviewed. The

575-012 application guide is located on the Carlyle website

www.carlylecompressor.com.
PCM CONFIGURATION
The PCM can be configured to function in the following modes

of operation:

• Slide Valve Control and Compressor Protection (06T Mod-

els only).

• Vi Piston Control and Compressor Protection (06Z Models

only).

• Compressor protection (both 06Z and 06T models).

Configuring the PCM can be accomplished through:
1. Downloading BACView software to a laptop.

2. Interfacing PCM to a laptop via Carlyle interface cable

P/N: USB-L.

To allow easier transmission of data across a network between the

PCM and the System Controller, the PCM is pre-configured with

the following protocol networks:

• BACnet

1

• Modbus

2

• N2  Open
• LonWorks

3

 (requires optional card)

• RS485 Communication Port

If applying the Carlyle PCM module, the accessories listed in Ta-

ble 5 are required.

PCM CONTROLLER DISPLAY FEATURES
To configure and setup the PCM controller, the Virtual BACView

software must be installed on a laptop. Once the software is in-

stalled, the user will use the 12-ft interface cable (Carlyle Part#

USB-L) to communicate between the laptop and the PCM (see

Fig. 8). The Virtual BACView software can be downloaded from

www.carlylecompressor.com under the support software page. 
This setup will also be applied to monitor compressor parameters

and field service/troubleshooting work.

Fig. 8 — PCM Local Access Connection

1. BACnet is a registered trademark of ASHRAE (American Society of 

Heating, Refrigerating, and Air-Conditioning Engineers).

2. Modbus is a registered trademark of Schneider Electric.
3. LonWorks is a registered trademark of Echelon Corporation.

Table 5 — Required Accessory List

PART NUMBER

DESCRIPTION

APPLICATION

6BSB000929

Medium/High Temperature 

Controller Kit

R-134a & R-1234ze

USB-L

PCM Interface Cable

Cable interface 

between controller 

and laptop

PCM Local Access Connection

Connect the USB-Link to the computer and to the controller’s 

Local Access

 port.

Connect to
USB port

Connect to

Local Access port

USB Link

7 3/4 in.

12 ft

Summary of Contents for 06ZCE1H3AA06013

Page 1: ...J Carlyle offers distinct versions of the vari able screw compressor for Medium High Temperature applica tions qualified with R 134a R 1234ze or R 513A refrigerants The following compressor features a...

Page 2: ...capacity may be varied continuously to a lower limit of 22 of the economized compressor s full load capacity for air cooled applications VI CONTROL All 06Z models are supplied with a Vi control valve...

Page 3: ...3 Fig 2 Compressor Physical Data and Connections 06ZC Frame 1...

Page 4: ...4 Fig 2 Compressor Physical Data and Connections 06ZC Frame 1 cont...

Page 5: ...5 Fig 3 Compressor Physical Data and Connections 06ZF Frame 2...

Page 6: ...6 Fig 3 Compressor Physical Data and Connections 06ZF Frame 2 cont...

Page 7: ...7 Fig 4 Compressor Physical Data and Connections 06ZJ Frame 3...

Page 8: ...ISO 220 ASSEMBLY GREASE On occasion it may be necessary to use an assembly grease to re tain an O ring within its groove The following assembly grease is approved for use with the 06Z screwcompressor...

Page 9: ...Reverse rotation is most likely to occur at initial start up or whenever the wiring to the compressor terminals is disturbed To minimize the possibility for reverse rotation operation Carlyle recommen...

Page 10: ...Module package P N 6BSB000929 which provides the follow ing safety control functionality Discharge Temperature Monitoring Oil Level Monitoring Oil Flow Rate Supply Monitoring Table 3 Control Points S...

Page 11: ...he a 500 watt flexible strip heater is recommended The heater should be wired to oper ate when the compressor is OFF This minimizes the migration of refrigerant to the oil stored in the sump Figure 6...

Page 12: ...ith the following protocol networks BACnet1 Modbus2 N2 Open LonWorks3 requires optional card RS485 Communication Port If applying the Carlyle PCM module the accessories listed in Ta ble 5 are required...

Page 13: ...13 PCM INPUTS OUTPUTS See Fig 9 for descriptions of the PCM Inputs and Outputs Fig 9 PCM Inputs and Outputs...

Page 14: ...ssor off Motor Temperature Tm will have the following functions Control a motor cooling valve to provide liquid injection to the motor compartment Turn the compressor off on an overheated motor temper...

Page 15: ...ON LED INDICATION OUTPUT 4 OUTPUT 5 COMPRESSOR MANUAL RESET REQUIRED HIGH DISCHARGE TEMPERATURE TRIP Solid red Opens De energized OFF Yes HIGH MOTOR TEMPERATURE TRIP Constant blinking Opens De energiz...

Page 16: ...ERATURE 1 Compressor must be forced to Nominal Voltage as stated in Compressor Input Voltage 2 If operating at max speed reducing speed will allow motor to run on the rated V F curve if motor temperat...

Page 17: ...17 Fig 13 Compressor Connection Details Fig 14 Sample Compressor Motor Voltage Curves...

Page 18: ...95 Hz 25 Hz 98 Hz 618 787 865 380V 3 95 Hz 25 Hz 98 Hz 325 414 455 460V 3 95 Hz 25 Hz 98 Hz 269 342 377 06ZJ 325 Hp 380V 3 95 Hz 25 Hz 98 Hz 566 720 792 460V 3 95 Hz 25 Hz 98 Hz 468 596 655 Table 13 A...

Page 19: ...of the compressor motor The thermistors are an NTC type with a standard resistance of 5000 ohms at 77 F 25 C All 06Z compressor motors are supplied with a spare thermistor to be used if the primary th...

Page 20: ...GPM 06ZC 30XV50092301 Vertical 3 125 7 06ZF 30XV50122601 Vertical 4 125 7 06ZJ 30XV80004301 Horizontal 4 50 8 Table 19 Accessory Package PART NUMBER COMPRESSOR USAGE 06ZC 06ZF 06ZJ 06ZC660001 X 06ZF66...

Page 21: ...store the compressors in doors where they are shielded from the weather Outdoor storage is permissible as long as temperatures stay within a temperature range of 40 F to 176 F 40 C to 80 C Weights an...

Page 22: ......

Page 23: ......

Page 24: ...and without incurring obligations CARLYLE COMPRESSOR DIVISION 2022 Carrier P O Box 4808 Syracuse New York 13221 Phone 1 800 532 5031 Fax 1 315 432 3274 In U S and Puerto Rico 1 800 GO CARLYLE 1 800 46...

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