Carlisle TyrFil Flatproofing Technical Manual Download Page 10

10

TyrFil Flushless Pump

  |  Flatproofi ng Technical Manual

2. 

Assemble Tools and Supplies – 

Make certain all necessary tools (valve core remover, extra valves, 

screws, hammer, screwdriver, pliers, bags, etc.) are on hand. If possible, stage the tires to be fi lled in 
the vicinity of the pump. 

3. 

Prepare Totes 

a.  Remove shipping cap. Remove foil if it is present. 
b.  Liberally grease the threads on the tote connector 

and screw it onto the tote’s ball valve and hand 
tighten. 

(DO NOT TIGHTEN WITH A WRENCH) 

c.  Remove dust cap from kamlock on suction/

supply hose. 

d.  Apply grease to the tote connector and connect 

the kamlock to the tote connector. Lock kamlock 
in place by pulling back on the handles. 

e.  Connect the supply/suction hose to the king 

combo on the intake side of the pump and tighten 
hose clamp. 

f.  Repeat for both ISO- and CAT-sides. 

4. 

Install Desiccant Cartridge – 

It is essential that a desiccant is used on the ISO-side tote as the 

material is moisture sensitive. The CAT-side tote will need to be vented. 

To Install the Desiccant Cartridge:

a.  Remove the white 2" inch center bung on the ISO-

side tote. 

b.  Apply grease liberally to the threads on the 

desiccant holder. This will make removal easier. 

c.  Remove the seal on ends of the desiccant 

canister.

d.  Loosen top hose clamp on desiccant sleeve and 

insert desiccant container with inspection window 
facing forward and the arrow pointing down. 

e.  Tighten hose clamp.

Note: It is essential to change the cartridge when the desiccant in the inspection window turns from 
blue to pink, as moisture will contaminate the material. 

5. 

Connect Hoses – 

Connect 1 ½" clear supply hoses from the pump to the tote connectors. Make 

certain that the ISO-side hose is connected to the ISO-side tote and that the CAT-side hose to the 
CAT-side tote. Fully open ball valves when pumping. Ball valves should be closed when not in use.

6. 

Air Supply –

 Connect air-line to the pump. Adjust the regulator to 80 psi (550 kPa). 

Note: 

Adjusting 

the regulator to higher pressures provides only a modest increase in pump speed. Higher pressures 
increase the risk of premature air motor failure. The easiest way to increase the speed on the pump is 
to fi ll the tires through the largest valve stem possible. A tire with an air-water valve can be fi lled up to 
2 times faster than a tire with a standard valve.  

Summary of Contents for TyrFil

Page 1: ...We keep the world rolling No flats smoother ride more protection TyrFil Flushless Pump FLATPROOFING TECHNICAL MANUAL...

Page 2: ...the basic steps incorporated in the control air water valve procedure for filling a tire general troubleshooting and general procedures for fixing the machine if problems occur If any mistakes are fo...

Page 3: ...ns 8 Safety Supplies 8 III PREPARATION 9 Tire Wheel Preparation 9 Equipment Set Up 9 IV TIRE FLATPROOFING PROCESS 11 Start Up Procedures 11 Processing 12 Tire Pressurization 14 Clean Up Procedures 14...

Page 4: ...rth in this Manual but also standard safe operation and work conditions and other safety procedures that may pertain to the facility in which the flatproofing is taking place and the specific tire man...

Page 5: ...heated if necessary to maintain a minimum of 72 F 22 C Equipment and Tools TyrFil Flushless Pump Carlisle TyrFil s original flatproofing pump was pioneered by Graco Inc in the early 1970 s and has ha...

Page 6: ...flammable biodegradable solvents suitable for use with the flatproofing equipment Hypodermic Needles Needles are used for venting tires during the filling process The standard size is 12 gauge 3 inch...

Page 7: ...the eyes always disconnect the air supply from the pump and close the release type ball valve on the air motor when servicing the air motor or cylinder displacement unit Spilled material must be clea...

Page 8: ...t rim or lock ring assemblies Position tires with the lock ring facing away from the operator and work area Fire Extinguisher Extinguishers should be within easy reach as isopropyl alcohol is flammabl...

Page 9: ...acities The load carrying capacities should not be exceeded When calculating the total vehicle weight take into consideration the extra weight of the flatproofing material A tire or wheel with a defec...

Page 10: ...2 inch center bung on the ISO side tote b Apply grease liberally to the threads on the desiccant holder This will make removal easier c Remove the seal on ends of the desiccant canister d Loosen top h...

Page 11: ...result in a failure 2 Apply a coat of grease to all quick connects and use Teflon tape at all connections i e at both ends of the mixer tube and whip hose 3 For the inch mixer insert all three mixing...

Page 12: ...ve core into the core holder and immediately connect the filling adapter to the tire valve stem Attach the filling adapter to the fluid gun 5 Fully open the valve on the manifold and begin filling the...

Page 13: ...inish by removing the nail and reinserting the needle to vent the tire 11 Continue pumping until material flows from the hypodermic needle and then turn off the hand valve Remove the needle slowly fro...

Page 14: ...is no way to correct this problem If a tire becomes over pressurized during the filling process close the manifold valve and open the drain valve Pressure inside the tire will force the flatproofing m...

Page 15: ...auge 6 Remove the whip hose and mixing tube from the manifold head 7 Wash the manifold head in solvent Open ball valve on the manifold and rinse the gauge port with solvent Store manifold head in the...

Page 16: ...oses must be replaced For long term storage remove suction hoses and the lower cylinders sealed with air tight plugs Wet Seal Cups During initial setup the wet seal cups should be filled full with thr...

Page 17: ...ct sound when all of the air has been removed from the tube It is important that you can identify this sound If not you will not know when the tire can be safely drilled Caution If the tube is not exp...

Page 18: ...lear the hoses Step 2 Change Totes Disconnect supply hoses and temporarily hang them open end up on the pump Immediately clean up any material spilled when disconnecting or reconnecting supply hoses S...

Page 19: ...full and empty It is important to always replace all bungs and dust caps when a tote is not in use This is especially important after the tote is emptied and put aside for retrieval by Carlisle TyrFil...

Page 20: ...waste containing flush and alcohol must be kept in a closed drum labeled FLAMMABLE WASTE in an approved solvents storage area until delivered to a licensed disposer Salvaging Rims Flatproofed tires m...

Page 21: ...rm the room A minimum of 24 hours is needed at 72 F 22 C If correct temperature conditions cannot be maintained a longer time will be needed for full cure b Verify the pump has the correct ratio REFER...

Page 22: ...he manifold head is removed a Low air pressure b Long or angled valve system c Material is cold d Restriction in one or both fluid hoses a Verify 80 psi 6 bar at regulator b This is normal Replace wit...

Page 23: ...wn If one side is absent note which direction the yoke is moving either up or down and which side is absent EXAMPLE On the down stroke you notice the ISO side has no stream On the up stroke both ISO a...

Page 24: ...day air via UPS The part number for the lower cylinder set is 353394 and the air motor part number is 353387 Lower cylinders are sent out as a complete ISO and CAT set and both cylinders should be re...

Page 25: ...ol sample should be taken during the next flatproofing session Mark the material levels on the totes with a Sharpie or a similar marker and monitor the fluid levels when you are filling tires The leve...

Page 26: ...NOTES...

Page 27: ...NOTES...

Page 28: ...arlisle is a trademark of Carlisle TyrFil is a registered trademark All rights reserved Graco is a registered trademark of Graco Inc Teflon is a registered trademark of Dupont We keep the world rollin...

Reviews: