Carlisle BINKS TROPHY Series, Service Manual

Page: 5 / 14

ITEM
NO.
PART
NUMBER
DESCRIPTION
QTY.
1 54-6211
AIR CAP RETAINING RING
ASSEMBLY
1
5
SEE CHARTS
BELOW
AIR CAP 1
7
SEE CHARTS
BELOW
FLUID NOZZLE 1
8 54-6215-K5 BAFFLE/SEPARATOR (KIT OF 5) 1
9 54-6216 SIDE PORT VALVE ASSEMBLY 1
10 ------
+
∆
RETAINING CLIP 1
11 ------ + BODY BUSHING 1
12 ------
+
∆
O-RING 1
13 ------ + SIDE PORT STEM 1
14 ------
+
∆
PIN 1
15 54-6131-K
❏
AIR VALVE SERVICE KIT 1
16 ------
•
FRONT SEAL – AIR VALVE 1
17 ------ • FRONT AIR VALVE SEAL 1
18 54-6220
❏
AIR VALVE SPINDLE 1
19 ------ • AIR VALVE SPRING 1
20 ------ • REAR SEAL – AIR VALVE 1
21 SN-66 HOUSING
22
47-6851 NEEDLE – STAINLESS STEEL (STD.) 1
47-6852 NEEDLE – PLASTIC TIP 1
ITEM
NO.
PART
NUMBER
DESCRIPTION
QTY.
23 54-6223-K
❏
SPRING/PAD ASSEMBLY 1
24 54-6111 KNOB – NEEDLE ADJUSTING 1
25 54-6130-K
❏
NEEDLE PACKING KIT 1
26 ------
n
NUT – PACKING 1
27 ------
n
SPRING FOR PACKING 1
28 ------
n
t
NEEDLE PACKING 1
29 54-6218 TRIGGER 1
30 54-6228-K TRIGGER SCREW NUT KIT 1
31 ------
V
TRIGGER SCREW 1
32 ------
V
TRIGGER NUT 1
33 54-3513 SPINDLE CAP 1
34 JJ-42 AIR ADJUSTING VALVE ASSEMBLY 1
35 JJ-30 FITTING – AIR INLET 1
36 ------ GUN BODY 1
37 SPN-7 TOOL – SEAL INSERTION 1
38 ------ GUNNER'S MATE (3 CC TUBE) 1
39 54-4458 4 OZ. GRAVITY CUP ASSEMBLY 1
40 54-4459
k
LID ASSEMBLY 1
41 ------ CUP LID 1
42 ------ CUP LID 1
CHART 1: BINKS “TROPHY” SERIES TOUCH-UP GRAVITY SPRAY GUN PARTS LIST
CHART 4: LVMP AIR PRESSURES AND FLOWS
GUN INLET PRESSURE (PSI) AIR CAP AIR FLOW (SCFM)
15 4.7
20 5.8
25 6.9
30 7.8
CHART 3: HVLP AIR PRESSURES AND FLOWS
GUN INLET PRESSURE
(PSI)
AIR CAP AIR FLOW
(SCFM)
AIR CAP ATOMIZING
PRESSURE (PSI)
5 2.5 2
10 4.0 4
15 5.1 7
21 6.4 10
GUN INLET PRESSURE IS MEASURED AT THE GUN INLET FITTING WITH THE
GUN TRIGGERED.
CHART 2: AIR CAP OPTIONS
DESIGNATION
ATOMIZATION
TECHNOLOGY
PART NUMBER
A1 Round Spray 46-10020
B1 LVMP 46-10010
C1 HVLP 46-10000
+
PARTS INCLUDED IN 54-6216
n
PARTS INCLUDED IN 54-6130-K
•
PARTS INCLUDED IN 54-6131-K
V
PARTS INCLUDED IN 54-6228-K
∆
GTI-428-K5 SIDE PORT REPAIR KIT
t
ALSO AVAILABLE IN KIT OF 3: SN-2-K3
k
AVAILABLE IN KIT 54-4539 (SET OF 3)
❏
PARTS INCLUDED IN 54-6136
CHART 5: HARDENED STAINLESS STEEL FLUID NOZZLE OPTIONS
MATERIAL PART NO. / ORIFICE
VERY LIGHT / REDUCED FLOW
45-12080
0.8mm (.030")
LIGHT/MEDIUM
15 - 20 seconds, Zahn 2
Stains, varnishes, thin lacquers, automotive
refinishing materials
45-12100
1.0mm (.040")
MEDIUM
20 - 30 seconds, Zahn 2
General industrial coatings, enamels, epoxies, fine
grit ceramics
45-12120
1.2mm (.047")
HEAVY
Greater than 30 seconds, Zahn 2
Low VOC coatings, adhesives,
fine grit ceramics
45-12140
1.4mm (.055")
HVLP TEST KIT FOR C1 AIR CAP: 54-6226
ITEM
NO.
PART NO. DESCRIPTION QTY.
1 54-6227 HVLP TEST AIR CAP 1
2 — MINI VINYL HOSE 1
3 — BARBED CLIP 1
4 GA-313
GAUGE
15 PSI, 1-1/2" DIA.
1
1
2
3
4
EN
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