background image

CONDITION

CAUSE

CORRECTION

Starved spray pattern

Inadequate material flow.

Low atomization air pressure.

Back fluid adjusting screw out to first thread, 

or change to larger tip size.

Increase air pressure and rebalance gun.

Excessive overspray

Too much atomization air pressure.

Gun too far from work surface.

Improper stroking (arcing, gun motion too 

fast).

Reduce pressure.

Adjust to proper distance.

Move at moderate pace, parallel to work 

surface.

Excessive fog

Too much or too fast-drying thinner.

Too much atomization (air pressure.)

Remix properly.

Reduce air pressure.

Dry spray 

Air pressure too high.

Gun tip too far from work surface.

Gun motion too fast.

Gun out of adjustment.

Reduce air pressure.

Adjust to proper distance.

Slow down.

Adjust.

Fluid leaking from 

packing nut

Packing nut loose.

Packing worn or dry.

Tighten, do not bind needle.

Replace or lubricate.

Fluid leaking or 

dripping from front of 

gun

Packing nut too tight.

Dry packing.

Fluid tip or needle worn or damaged.

Foreign matter in tip.

Fluid needle spring broken.

Wrong size needle or tip.

Adjust.

Lubricate.

Replace tip and needle.

Clean.

Replace.

Replace.

Fluid dripping or 

leaking from bottom of 

cup

Cup loose on gun.

Cup gasket worn or missing below cup.

Cup threads dirty.

Tighten.

Replace cup gasket.

Clean.

Runs and sags

Too much material flow.

Material too thin.

Gun tilted on an angle, or gun motion too 

slow.

Adjust gun or reduce fluid flow.

Mix properly or apply light coats.

Hold gun at right angle to work and adapt to 

proper gun technique.

Thin, sandy coarse finish 

drying before it flows 

out

Gun too far from surface.

Too much air pressure.

Improper thinner being used.

Check distance. Normally approximately 8".

Reduce air pressure and check spray pattern.

Follow paint manufacturer's mixing 

instructions. 

Thick, dimpled finish 

"orange peel"

Gun too close to surface.

Too much material coarsely atomized.

Air pressure too low.

Improper thinner being used.

Material not properly mixed.

Surface rough, oily, dirty.

Check distance. Normally approximately 8".

Follow paint manufacturer's mixing 

instructions. 

Increase air pressure or reduce fluid flow.

Follow paint manufacturer's mixing 

instructions. 

Follow paint manufacturer's mixing 

instructions. 

Properly clean and prepare.

TROUBLESHOOTING

EN

77-3043-R5  (8/2020)

12 / 14

www.carlisleft.com

Summary of Contents for BINKS TROPHY Series

Page 1: ...sets a new standard in durability ergonomics and atomization The lightweight ergonomic design offers unsurpassed comfort and control The latest advanced atomization technology has been incorporated fo...

Page 2: ...Jul 16 Signed for and on behalf of Carlisle Fluid Technologies Machinery Directive 2006 42 EC ATEX Directive 2014 34 EU by complying with the following statutory documents and harmonized standards EN...

Page 3: ...NT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed PROJECTILE HAZARD You may be injured by venting liquids or gases that are released under pressure or flying debr...

Page 4: ...ECHNOLOGY LIGHT MEDIUM 15 20 seconds Zahn 2 Stains varnishes thin lacquers automotive refinishing materials 1466 10LV A1S 1 0 mm X A1 ROUND 1466 10LV B1S 1 0 mm X B1 LVMP 1466 10HV C1S 1 0 mm X C1 HVL...

Page 5: ...CHART 4 LVMP AIR PRESSURES AND FLOWS GUN INLET PRESSURE PSI AIR CAP AIR FLOW SCFM 15 4 7 20 5 8 25 6 9 30 7 8 CHART 3 HVLP AIR PRESSURES AND FLOWS GUN INLET PRESSURE PSI AIR CAP AIR FLOW SCFM AIR CAP...

Page 6: ...oil and water extractor is virtually impossible A regulator extractor serves a double purpose It eliminates blistering and spotting by keeping air free of oil and water and it gives precise air pressu...

Page 7: ...fine reduce inlet pressure 10 The pattern size can be reduced by turning sideport control 9 clockwise 11 Hold gun perpendicular to surface being sprayed Arcing or tilting may result in uneven coating...

Page 8: ...IG 8 FIG 10 FIG 11 FIG 12 FIG 14 DISASSEMBLY FIG 3 6mm FIG 15 6mm 150 170 in lbs 16 9 19 2 Nm FIG 9 ASSEMBLY FIG 16 FIG 1 NEEDLE AND VALVE DISASSEMBLY AND ASSEMBLY REMOVAL AND INSTALLATION PROCEDURES...

Page 9: ...MAINTENANCE FLUID NOZZLE AND BAFFLE REMOVAL AND INSTALLATION FIG 1 FIG 2 FIG 3 FIG 4 FIG 5 FIG 6 FIG 7 FIG 8 1 4 1 4 170 180 in lbs 19 20 Nm EN 77 3043 R5 8 2020 9 14 www carlisleft com...

Page 10: ...PACKING REMOVAL AND INSTALLATION MAINTENANCE SIDEPORT REMOVAL AND INSTALLATION FIG 1 FIG 2 FIG 3 FIG 4 FIG 5 FIG 1 FIG 2 FIG 3 FIG 4 FIG 6 FIG 5 FIG 6 3 8 3 8 14 mm 14 mm EN 77 3043 R5 8 2020 10 14 w...

Page 11: ...ck Balance air pressure and fluid flow Increase spray pattern width with spreader adjustment valve Thin or lower fluid flow Adjust Increase pressure Thin to proper consistency Split spray pattern Atom...

Page 12: ...or tip Adjust Lubricate Replace tip and needle Clean Replace Replace Fluid dripping or leaking from bottom of cup Cup loose on gun Cup gasket worn or missing below cup Cup threads dirty Tighten Repla...

Page 13: ...eVilbiss Binks Finishline and other brand spray guns ACCESSORIES HAF 507 Whirlwind In Line Air Filter Kit of 12 Removes water oil and debris from the air line Quick Connects for HVLP Guns Air High Flo...

Page 14: ...tions Region Industrial Automotive Automotive Refinishing Americas Tel 1 800 992 4657 Tel 1 800 445 3988 Fax 1 888 246 5732 Fax 1 800 445 6643 Europe Africa Middle East India Tel 44 0 1202 571 111 Fax...

Reviews: