Carlisle 104017 Service Manual Download Page 35

Page: 35 / 40

* Note:
Includes coupling spider

** Note:
Fluid section seal & fluid section overhaul kits contain all the necessary components to service Mark one and two
pistons.

Discard components not required.

E2-15 Pumps - Spare Parts List

250778

Bellows replacement kit



250642

250736



192850

Constant Velocity Cam

KIT No.

Part No.

Description

Remarks



192579

Bellows (fluid section)

Ø70 Piston

* Main Bearing Overhaul Kit

** Fluid Section overhaul kit

** Fluid section seal kit

192392

Cam Follower Bearing Kit

194111

192871

Linear Bearing



250790

Check main parts list for details of individual kit contents

77-3226 R5.1

35/40

www.carlisleft.com

Summary of Contents for 104017

Page 1: ...tomer s responsibility to have all operators and service personnel read and understand this manual Contact your local Carlisle Fluid Technologies representative for additional copies of this manual RE...

Page 2: ...ents EN 60079 1 2014 Explosive atmospheres Equipment protection by flameproof enclosures d EN 60079 7 2015 Explosive atmospheres Equipment protection by increased safety e EN 60034 1 2010 Rotating ele...

Page 3: ...uction manual WARNING CAUTION NOTE Hazards or unsafe practices which could result in severe personal injury death or substantial property damage In this part sheet the words WARNING CAUTION and NOTE a...

Page 4: ...inal flow volume cycle 0 375 l m 0 10 US gal m Fluid Output 20 HZ 10 cycles min 3 75 l m 1 0 US gal m Gearbox Ratio 56 1 Gearbox Oil EU Model Synthetic 220 typically Agip Blasia S 0 75 kW 4Pole 1400 R...

Page 5: ...AND MOUNTING DETAILS M6 HEX Head screw for pump earth grounding the Pump Frame must be wired to a suitable earth ground to ensure that there is no possibility of static build up 77 3226 R5 1 5 40 www...

Page 6: ...e system overpressure e g blocked paint filter otherwise Pump warranty may be invalidated This is necessary to protect the Pump mechanics from overload An adapter to mount a pressure switch and pressu...

Page 7: ...ulations concerning the risk of explosion If improperly used badly connected or altered no matter how minor their reliability could be in doubt Standards relating to the connection and use of electric...

Page 8: ...20 bar working pressure Ensure adequate air space around the Pump for maintenance and electric motor cooling requirements Check that the oil plug on top of Gearbox has been replaced with the correct v...

Page 9: ...s not need any maintenance Set the pump speed to the minimum frequency 20 Hz and start the pump to remove any air from the circuit Inspect for any system leaks Set the pump cycle rate to achieve the r...

Page 10: ...Shown USA MODEL 1 3 194919 ITEM REMARKS 193118 3 11 194558 FLUID SECTION 193092 QTY 1 JAPAN MODEL 4 163144 4 2 1 165947 193708 1 8 COVER C W CAP FIXINGS JAPAN MODEL 165108 2 193090 1 JAPAN MODEL DESCR...

Page 11: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3226 R5 1 11 40 www carlisleft com...

Page 12: ...TEM 10 QTY REMARKS 192009 7 2 1 104167 1 3 192206 10 1 8 194590 194109 4 1 PARTS LIST PRV and Manifold Assembly 1 PRESSURE RELIEF VALVE 1 1 1 2 SANITARY CLAMP 1 SANITARY ELBOW 1 SANITARY GASKET PTFE 1...

Page 13: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3226 R5 1 13 40 www carlisleft com...

Page 14: ...7 GREASE NIPPLE 2 15 165959 2 4 2 SHAFT CLAMP ASSY 192668 21 M16 EYE BOLT M8 MUD GUARD WASHER STST M6 WASHER BRASS M8 NYLOC NUT M8 HEXAGON NUT M8 PLAIN WASHER A2 ST ST M10 SPRING WASHER ST ST M8 SPRIN...

Page 15: ...1 MAIN BODY MACHINING ITEM PART NUMBER DESCRIPTION QTY REMARKS 26 2 193131 33 192872 194198 35 1 192854 23 LEAK DETECTION HOSE ASSY 194540 SPACER 4 193130 36 ELBOW FITTING 2 10 x 1 4 BSPT EXT PUSHIN 1...

Page 16: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3226 R5 1 16 40 www carlisleft com...

Page 17: ...g tool 193119 Part No 4 To be tightened using tool 193120 Part No 1 Grease using 502375 Part No 11 To be pressed into housing using tool 193121 NOTE KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE...

Page 18: ...03 6 TOP BEARING CAP 8 BOTTOM SHAFT 9 165558 14 1 165974 192858 194513 1 1 162709 1 ITEM PART NUMBER DESCRIPTION QTY REMARKS 6 163960 2 6 165972 3 BELL HOUSING MACHINING 1 192853 7 1 192857 8 BOTTOM B...

Page 19: ...EN Bell Housing Shaft Assemblies 77 3226 R5 1 19 40 www carlisleft com...

Page 20: ...NG TORQUE NUT 41 x 1 78 SECTION O RING 2 193112 13 11 192863 FOLLOWER NUT WASHER 1 1 1 192851 1 2 3 4 192871 4 REMARKS 7 CARRIAGE ADAPTOR 166156 4 12 162734 1 163159 2 165542 LINEAR BEARING HOUSING 2...

Page 21: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3226 R5 1 21 40 www carlisleft com...

Page 22: ...05 2 1 16 194242 8 192551 M10 x 35 CAP HEAD SCREW 12 42 x 1 78 O RING 1 4 BSP HEXAGON PLUG 192712 2 10 192825 INLET CYLINDER 1 1 2 1 165123 8 5 165947 8 4 REMARKS 2 163952 4 12 192827 OUTLET CHECK 1 1...

Page 23: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3226 R5 1 23 40 www carlisleft com...

Page 24: ...2 O RING FEP ENCAPSULATED 41 0 x 1 78 O RING FEP ENCAPSULATED 52 07 x 2 62 O RING FEP ENCAPSULATED QTY REMARKS PISTON BALL CHECK SPRING 160533 1 1 6 192632 SEAT 1 8 194111 1 INLET SPRING KEEP 1 193188...

Page 25: ...on Assembly Use a 25mm Single Hex Socket when tightening or removing ball cage from Piston KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3226 R5 1 25 40...

Page 26: ...T PISTON SHAFT 6 BELLOWS POSITIONING TOOL 1 TOOL 1 3 192627 BELLOWS SPACER 1 4 192628 SHAFT SEAL 1 5 192864 502377 1 BELLOWS ASSEMBLY SPIGOT 1 TOOL 502382 7 ITEM PART NUMBER DESCRIPTION QTY REMARKS 2...

Page 27: ...til located in groove Smear loctite 572 over nose of bellows thread nut onto bellows ensuring the thread starts squarely Grip bellows lightly by hand and tighten the nut with a 1 A F spanner until the...

Page 28: ...ts which are more greatly affected by the above criteria than any other components in the pump are The Main Piston Seal and the Cam Follower it is therefore recommended that these two items are stocke...

Page 29: ...Linear Guide Bearing and Guide Rails for excessive wear Inspect Cam and Cam followers for excessive wear replace if excessive wear can be seen Inspection Operation Daily Check for any fluid leakage 3...

Page 30: ...done by authorised ATEX certified service personnel or companies If changing the oil place a suitable container underneath the plug for draining It is recommended that the oil should be warm 40 50 C t...

Page 31: ...faces have just to be cleaned and in order to avoid corrosion or water entrance When it is not possible to make the repairs of Ex motors at the manufacturer s plant the outside workshops deputed to th...

Page 32: ...iction or piston movement prevented a Check and replace springs b Check fluid section Mechanics Fault Finding Drive between shafts in the gear unit interrupted Return the unit for repair and replace g...

Page 33: ...ed a Check electrical supply b Check inverter and fault conditions a Replace piston seals b Inspect clean and or replace balls and seats a Worn piston seals b Inverter Unit or safety interlocks trippe...

Page 34: ...HZ and increase the back pressure to 10 bar and run for 1 hour Check for any leaks and mechanical noises Always wear protective eyewear gloves clothing and respirator as recommended by the fluid and...

Page 35: ...re Parts List 250778 Bellows replacement kit 250642 250736 192850 Constant Velocity Cam KIT No Part No Description Remarks 192579 Bellows fluid section 70 Piston Main Bearing Overhaul Kit Fluid Sectio...

Page 36: ...rings 502375 192547 Pressure Feedback ACCESSORIES PART NUMBER DESCRIPTION REMARKS 192800 AGMD 010 Synthetic Grease 50g tube For assembly only Smart Card V3 0 194495 Sensor Manifold Electrical Panel fo...

Page 37: ...Bellows Assembly Spigot 502813 Shaft tool 16mm Flats 193119 193120 193121 193122 502377 502382 502813 ACCESSORIES PART NUMBER DESCRIPTION REMARKS 193121 Top Bearing Press Tool 193122 Bottom Bearing P...

Page 38: ...EN NOTES 77 3226 R5 1 38 40 www carlisleft com...

Page 39: ...EN NOTES 77 3226 R5 1 39 40 www carlisleft com...

Page 40: ...l 1 888 992 4657 Fax 1 888 246 5732 Tel 1 800 445 3988 Fax 1 800 445 6643 Europe Africa Middle East India Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 WARRANTY POLICY This product is covered by Carlisl...

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