Model 201GAS burner — Instruction manual
Carlin part number MN201GAS Rev. 03/14/11
– 24 –
Where appliance instructions differ from this manual, follow the appliance instructions.
Page 1: ...trol Carlin Model 60200FR microprocessor control Agencies UL Listed Installer servicer Except where specifically stated otherwise this manual must be used only by a quali fied service technician In th...
Page 2: ...liance service When servicing the burner Disconnect electrical supply to burner before attempting to service to avoid electrical shock or possible injury from moving parts Burner and appliance compone...
Page 3: ...volts continuous duty rated 11 Primary control Carlin Model 60200FR microprocessor based inter rupted ignition flame supervisory control flame rectification 12 Flame current test jack O F F O N 20100...
Page 4: ...ate do not vent into a masonry chimney that has one or more sides exposed to the outside Install a listed stainless steel liner to vent the flue products A defective vent system could result in severe...
Page 5: ...construction is unusually tight see National Fuel Gas Code NFPA 54 ANSI Z223 1 or B149 1 B149 2 Installation Code for Canadian installations for definition you will need to provide air openings into t...
Page 6: ...ional forced draft flange Failure to comply could result in severe personal injury death or substantial property damage See page 19 for required dimensions and bolt locations 1 Prepare site prepare bu...
Page 7: ...C 4 11 14 8 10 9 Burners with welded flange have fixed usable tube length UTL Verify length is correct for the application Burners with adjustable flange Usable tube length UTL varies with air tube l...
Page 8: ...ect redrill gas orifice when required Turn off power to the burner appliance before proceeding Close main manual gas valve in gas line to burner Then disconnect the ground joint union to allow rotatin...
Page 9: ...ply pressure 14 inches w c Minimum supply pressure 5 inches w c Do not expose the combination gas valve to gas pressure in excess of 14 inches water column Higher pressure could dam age the valve seat...
Page 10: ...rner requires a 120 vac 60 hz single phase power supply with at least a 10 amp fuse The current draw will be when equipped with typical motor and Carlin 41800 electronic ignitor approximately 2 The 12...
Page 11: ...s prepurge timing then start the ignitor Approximately one second later the combination gas valve will open The manometer should show almost no pressure because the main manual gas valve is closed 5 A...
Page 12: ...restart Releasing the button before the LED s turn off will cause the control to remain in latch up The 60200FR control will not reset from lockout or latch up if power is interrupted Power ON Open al...
Page 13: ...k at flame through appliance observation port The flame should be a soft blue with well defined orange and yellow tips for natural gas or well defined yellow tips for propane gas If you make air or ga...
Page 14: ...ontinue with normal operation If switch fails to operate correctly replace the switch and retest NEVER attempt to adjust the air pressure switch setting This could allow unsafe operation of the burner...
Page 15: ...urner from appliance and inspect diffuser plate ignitor electrode and flame rod see Figures 5 and 6 page 8 Remove ignitor electrode flame rod assembly to clean and adjust if necessary To remove assemb...
Page 16: ...aced remove the two bolts securing the motor to housing 2 Disconnect the motor wires in the burner junction box 3 Loosen the Allen screw securing the blower to the motor shaft and remove the wheel 4 W...
Page 17: ...Model 201GAS burner Instruction manual Carlin part number MN201GAS Rev 03 14 11 17 Where appliance instructions differ from this manual follow the appliance instructions 7 Troubleshooting...
Page 18: ...on of ignitor electrode per Figures 5 and 6 page 8 Adjust if needed Check primary voltage to ignitor If ignitor receives 120 VAC and doesn t generate spark replace ignitor Airflow Check air band setti...
Page 19: ...mbers with negative overfire pres sure For pressurized firing you must obtain a burner with a welded flange designed for use with the appliance You can also use the optional Forced draft flange Failur...
Page 20: ...e 29652 9938440XX Contact factory 10 Blower wheel 28563 11 Motor 1 6 HP 140 WATT PSC 98611 12 Junction box 4 x 4 with grommet lock washer conduit nipple to burner housing and bracket not shown Contact...
Page 21: ...ffer from this manual follow the appliance instructions 9 Replacement parts continued Burner is shown with welded flange supplied only on burners ordered for specific appliance applications Other burn...
Page 22: ...Model 201GAS burner Instruction manual Carlin part number MN201GAS Rev 03 14 11 22 Where appliance instructions differ from this manual follow the appliance instructions...
Page 23: ...Model 201GAS burner Instruction manual Carlin part number MN201GAS Rev 03 14 11 23 Where appliance instructions differ from this manual follow the appliance instructions...
Page 24: ...Model 201GAS burner Instruction manual Carlin part number MN201GAS Rev 03 14 11 24 Where appliance instructions differ from this manual follow the appliance instructions...
