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4

RADIO EQUIPMENT & CARE

There are many fine radio systems on the market.  Your

local hobby dealer and club members are good sources

of information on  equipment and its suitability for various

projects.  It is recommended that you speak to them

before making a final choice.

Today's RC systems are very well engineered and con-

structed.

However, they

will remain only

as good as the

way in which

they are

USED. Always

follow the rules

of proper

usage and all

manufacturer's

instructions for

your particular

piece of equip-

ment.

TRANSMITTERS:

Keep your transmitter clean and free

from fuel residue and dirt.  Battery condition and RF out-

put should be monitored, and the system should be

aligned and tuned annually.  Do not transport under vibra-

tion (such as on the floor of a car) without cushioning.

RECEIVERS:

Receivers must be vibration free.  When

installing in the aircraft, wrap them in a minimum of ¼" soft

foam rubber (not plastic foam).  Keep well clear of all

cables and batteries.  Tune annually (or as recommended

by the manufacturer), as indicated below under "Check-

Ups."

SERVOS:

Servos are vibration prone.  Be sure to mount

them with grommet shock mounts in servo trays which are

also shock mounted.  Also be sure to keep them clean.  If

the neutral position "drifts," this is a sign of change which

should not be ignored; find out WHY before flying again.

BATTERIES:

Nicads also can suffer from vibration, so

they too should be wrapped in soft foam rubber before

installing.  Check their condition periodically by measuring

the voltage with a volt meter or battery tester.  Charge the

batteries before EVERY flying session.  When not used

for a period of time (such as during the winter months) the

batteries should be charged every 30 days.  Never store

batteries in a discharged condition.

PUSHRODS:

Obviously, pushrods should be installed to

operate freely, so that they place no load on the servo.

Using a servo's power to move a tight rod or heavy sur-

face by force increases the battery drain, shortens the

electronic life, and can cause neutralizing problems.  In

addition, it is important the pushrods do not flex or vibrate.

Any vibration is transferred directly to the servo.

CONNECTORS:

In using connectors, never pull on the

wires to disconnect; grasp the plugs instead.  Clean them

by dunking in a solvent, such as dope thinner.  Tape the

connectors together when installing and make sure there

is no strain on the cables.

CHECK-UPS:

A full check-up by the factory or an author-

ized service center should be done AT LEAST ONCE A

YEAR, as well as any time something unusual occurs dur-

ing usage.  A malfunction or "glitch" is the first sign of an

impending failure; it should not be ignored.  The checkup

should include tuning and alignment of the system, as

well as battery testing.

ENGINE & PROPELLER SELECTION

When selecting an engine,

it is important to stay within

the manufacturer’s recommended range, as failure to

do so is likely to lead to less than satisfactory per-

formance and may well lead to failure of the aircraft.

Remember, that manufacturers design and test their mod-

els for specific engine sizes.  Therefore, the aircraft is

unlikely to withstand the stresses created above this

range.  Many a modeler has watched all his hours of work

and many dollars worth of hardware head earthward

because he did not heed this warning: 

DO NOT OVER-

POWER YOUR MODEL!  

Doing so will automatically void

the manufacturer’s warranty

.

Typically, size recommendations are for both a 2-

cycle or a 4-cycle engine. A 2-cycle engine has more raw

power because it has faster RPMs on the propeller.  A 4-

cycle engine swings a bigger prop and therefore creates

more pull.  It is also quieter.  4-cycle engines are general-

ly preferred for high performance, more aerobatic planes.

However, if flying a tri-gear plane, a 2-cycle should be

used.  The expense of an engine is usually related to

its efficiency.  Some  engines of similar cubic inch

displacements are more powerful than others.  Check

with a dealer or an experienced flyer to learn about the

specific attributes of the engine you are considering.

If selecting a more sophisticated engine, you may go with

the lower recommended range  However, if purchasing a

more basic engine, it is probably best to select something

in the higher recommended range. If you are a relatively

new RC pilot, it's probably a good idea to select an engine

that is popular at the flying field, so that if you have any

engine problems, other modelers will be familiar with the

engine and be able to help. 

REMEMBER: DON'T OVER-

POWER THE AIRCRAFT!

The propeller size must be matched to the engine. For

example, a .60 may use a 11" diameter prop while a .80

can use a 13" prop.  Refer to the information that is sup-

plied with your engine for recommended propeller sizes.

It's wise to buy a few spare props, as everyone breaks

them occasionally, and particularly often when learning to

fly.

Balancing your propeller helps to protect your radio from

the damaging effects of vibration.  There are good, easy

to use prop balancers on the market.  Follow the instruc-

tions that are supplied with the prop balancer. Never

Summary of Contents for 120 ARF

Page 1: ...s 5151 Memorial Drive Muncie IN 47302 1 800 435 9262 We suggest you join the AMA and become prop erly insured prior to flying this model Also consult with the AMA or your local hobby dealer to find an experienced instructor in your area Per the Federal Communications Commission you are required to use only those radio frequencies specified for Model Aircraft LIMITED WARRANTY Carl Goldberg Products...

Page 2: ...oam rubber 1 2 x8 x12 1 3 Spinner TOOLS AND SUPPLIES FOR ASSEMBLY MODELING OR UTILITY KNIFE WORK SURFACE 24 X70 ELECTRIC DRILL 1 16 5 64 3 32 1 8 5 32 1 4 DRILL BITS SMALL STANDARD PHILLIPS SCREW DRIVERS MASKING TAPE NEEDLE NOSE PLIERS 36 RULER OR TAPE MEASURE FLEXIBLE STRAIGHT EDGE T SQUARE 30 60 90 x 6 TRIANGLE SOFT PENCIL A FEW STRAIGHT OR T PINS ADJUSTABLE WRENCH WIRE CUTTER OPTIONAL HEAT GUN ...

Page 3: ...re One of the great advantages of film is that it can be applied over itself without causing gas bubbles This allows you to repair your aircraft as well as to customize it in a number of ways If due to a flight mishap you get a hole or similar covering damage simply trim away the ragged edges and then apply a patch following the direc tions that come with replacement film which is available at you...

Page 4: ...ory or an author ized service center should be done AT LEAST ONCE A YEAR as well as any time something unusual occurs dur ing usage A malfunction or glitch is the first sign of an impending failure it should not be ignored The checkup should include tuning and alignment of the system as well as battery testing ENGINE PROPELLER SELECTION When selecting an engine it is important to stay within the m...

Page 5: ... ommended Although they cost more initially they are more economical in the long run than frequently replac ing dry cell batteries FUEL For best engine performance use the fuel rec ommended by your engine s manufacturer 2 and 4 cycle engines require different fuel blends Ask your dealer to recommend a good quality fuel FUEL PUMP Needed to transfer fuel from the fuel can to the model s fuel tank A ...

Page 6: ...connects the servo with the control horn RTF Ready to Fly RIB the airfoil shaped piece that connects the leading edge spars and trailing edge of the wing together and holds them in shape RETRACTS devices for extending and retracting the wheels on command ROLL tilting of the plane as viewed from the front con trolled by the ailerons RUDDER the moveable vertical tail of the plane which controls yaw ...

Page 7: ...the aileron and the wing Install the flap in the same manner Align the stripes on the wing and make sure the aileron clears the tip and the flap 5 When satisfied with the alignment remove the straight pins being sure to keep the aileron and flap tight to the wing You may wish to apply a few pieces of masking tape to keep the pieces in place 6 Keeping the aileron flap and wing in posi tion apply 3 ...

Page 8: ...PORTANT To ensure that any connections located inside the wing will not come loose either when the wires are pulled and during flying always tape them securely together with electrical tape 3 Repeat these steps for the other half of the wing so that both servo extensions are exit ing the holes in the center of the wing 4 Mount the aileron and flap servos using the hardware supplied with the radio ...

Page 9: ...irst Run the tap through the control horn fitting also and screw into place Leave it flush with the top of the screw or one thread down 1 32 to provide the mechanical leverage needed Control Horn Fitting Bolt Nylon Nut Nylon Washer 6 Repeat for the other aileron and both flaps 6 Locate the 4 40 pushrods and thread a nut and a clevis with silicone keeper on one end The aileron pushrods are 1 4 long...

Page 10: ... dowel 1 Large aluminum tube 1 Small aluminum Tube 2 1 4 20 x 2 nylon bolts 2 Plywood reinforcement plate 2 Using epoxy mount the 8mm x 36mm alu minum dowels into the holes in the leading edge of the wing Make sure to leave about 1 2 of dowel sticking out of the front of the wing You may wish to slightly taper the exposed dowel ends for ease of insertion into the fuse holes 4 Insert the wing into ...

Page 11: ...centerline and make a mark on the masking tape 4 Place masking tape on the tip of the fuse just in front of the stab 5 Measure and mark the center point on the tape 6 Place a piece of masking tape on each wing tip just above the aileron hinge line Measure 35 out from the fuselage side to the wing tip and mark the spot on the tape on both the left and the right side of the wing CENTER JOINT CENTERL...

Page 12: ...gain checking the alignment of the stab to the wing allow the epoxy to dry thoroughly 11 As with the installation of the ailerons insert a straight pin in the center of each CA hinge Slide the hinges halfway into the elevator and then slide the entire assembly into the hinge slots in the stabilizer Allow the elevator stab assembly to dry for at least 10 minutes before flexing the elevator 12 Keepi...

Page 13: ...couple of spoonfuls of epoxy Apply a THIN even coat of epoxy on the bot tom of the fin and along both sides of the fin mounting posts Avoid too much glue which will squeeze out from underneath the fin Mount the fin on the fuse and place the trian gle against the fin to make sure it is perpen dicular Use masking tape to secure the fin and trian gle in position until the epoxy is thoroughly dry Make...

Page 14: ...f the fin along the leading edge 1 1 8 up from the bottom Measure carefully because if you get it too high on the rudder it will interfere with the elevator control horns It should be lined up with the exit holes in the side of the fuse lage Measure back from the leading edge 5 8 on this mark and drill a 9 64 hole Install the 3 1 2 threaded rod through the hole 3 Install a nylon flat washer on eac...

Page 15: ...rol horn on the end flush with the end of the bolt Screw the elevator pushrods into the control horn fittings Flying wire installation 1 Collect the following items 1 Braided cable 4 2 56 rigging couplers 4 2 56 clevis 4 Silicone clevis keepers 8 cable swages 8 metal cable brackets 3 2mm x 13mm bolts 3 2mm nuts 2 Take 6 of the metal brackets and grip 1 4 of the end with a pair of pliers and make a...

Page 16: ...hrough the swage Crimp the swage to lock the cable in place Repeat this for one end of each of the four cables 6 Put the silicone keeper on the clevis and screw the clevis onto the rigging coupler Screw in into the clevis until the coupler is flush with the opening in the center of the clevis Repeat for the other three cables 7 Attach the clevis of the two 14 1 2 cables onto the brackets on the to...

Page 17: ...nd fit through the bottom fuselage couplers and crimp in place Set up shown is for tail wheel 10 After all wires are in place adjust the tension using the clevises Adjust equally so as not to warp the surfaces The don t need to be guitar string tight just snug ...

Page 18: ...e end of the tube almost touches the top of the tank when installed 4 Install the 4mm silicone tube to the short brass tube and install the clunk to the other end of the silicone tube This is the fuel pick up and must be free to flop around in the tank so it can pick up fuel in any attitude Decide if you want to use a two line or a three line tank Most two strokes use a two line one to the carb an...

Page 19: ...ose gear blocks to the firewall with the 4 40 x 5 8 screws and the 4 washers Don t tighten the bolts until both blocks are in place and the nose gear is inserted in the holes This will hold the blocks in alignment while you tighten down the bolts Be sure to use locktite on the bolts 1 Gather the following items 4 4 40 x 5 8 socket head screw 4 4 washer 1 Nylon nose gear block 1 Nose Gear Wire 2 5m...

Page 20: ...eering arm and slide the rod into the nylon tube Insert the nose gear into the bottom block then into a wheel collar then into the steering arm and finally into the top block Push the nose gear flush with the top of the top block Tighten the set screw on the wheel collar and the steering arm 5 Install the nose wheel and secure with the other wheel collar 2 Install the mounts in the fuselage using ...

Page 21: ... location of the mounting holes and drill a 1 8 hole at each location Mount the engine using the 6 32 sheet metal screws Be careful and don t over tighten the screws they will break easily 4 Place the fuel tank in the fuselage and through the opening in the bulkhead and into the tank compartment and place the second 1 1 2 piece of foam on top of the tank 5 5 Cut the fuel tubing to reach the engine...

Page 22: ...n such as to fit a spinner It is equally important to use a correctly sized spin ner The CGP 4 pin spinner 3 1 2 for the Tiger 120 ARF is a rugged precision molded spinner which does not require any special mounting nuts or screws CAREFULLY READ THE SPINNER INSTRUCTIONS AND WARNINGS INCLUDED WITH THE SPINNER And remember although a spinner helps reduce the chance of injury from a rotating prop ext...

Page 23: ...vator pushrods to pull the rudder cable out the hole in the rear Insert the pushrod in the cable outlet and push for ward into the servo compartment Tape the rudder cable to the end and pull out the rear The cables will need to cross to make the nose gear work in the proper direction Repeat for the other side 6 Thread the other two 4 40 rigging couplers into the rudder control horns on the rear Ce...

Page 24: ...es and screw into the elevator horn brackets They should screw all the way into the clevis 3 Mount the two elevator servos using the hardware supplied with the radio The output arm should be forward 4 Install the silicone clevis keeper on the cle vis Screw a 4 40 nut on the pushrod then the clevis Attach the clevis to the servo arm Center the servo with the radio and adjust the clevis till the ele...

Page 25: ... throttle and open the throttle barrel fully Tighten the set screw to lock pushrod in place RECEIVER AND BATTERY INSTALLATION 1 Insert the Y harness into the the aileron plug in the receiver and then wrap both the receiver and the battery in the 1 2 foam 2 Push the receiver antenna into the nylon tube at the front of the servo tray antenna tube 3 The switch can be mounted on the side of the fusela...

Page 26: ...esire the tail dragger configuration go the the Landing Gear Installation in the Tail dragger Option section 4 Install the wheels on the axles as shown The wheel goes on first followed by the wheel collar and the set screw BALANCING THE MODEL IMPORTANT NEVER NEGLECT THIS STEP WITH ANY AIRPLANE If you try to fly a plane with the balance point behind the recommended range you run the risk of having ...

Page 27: ...as possible Fasten the weight per manently in place TAIL DRAGGER OPTION NOTE The tail dragger option is not recommended for novice pilots It is best to get plenty of practice with a tri gear before converting your Tiger 120 ARF into a tail dragger This option might require additional weight added to the nose of the plane to achieve the correct CG Balance The amount of weight you have to add depend...

Page 28: ...nt Wheel Landing Gear 5 Mount the wheel pant on the landing gear along with the wheel collars and wheels Center the wheel on the axle Use the 4 40 x 1 2 bolt to hold the wheel pant to the gear Be sure to use thread lock on the bolts TAIL WHEEL INSTALLATION 1 Tail wheel package includes mounting hard ware 2 Mount the bracket on the rear of the fuselage using the 4 x 1 2 screws Install only the rear...

Page 29: ...sides of the other wheel collar Install the assembly on the top of the axle bracket and tighten the set screw Make sure the threaded rods are parallel with the axle 5 Place the wheel on the axle and secure with the wheel collar spring fitting 6 If you have not installed the pushrod fitting for the tiller springs you will need to remove the rudder cables and screw them in place 7 Install the spring...

Page 30: ...ower take off for a short 2 to 3 minute first flight Before the second flight take off the wing and check all screws radio equipment engine mounting muffler etc to make sure that nothing has come loose Spend the following flights getting famil iar with your model and making sure it is properly trimmed for straight and level flight When you feel comfortable with your model it s time to try aerobati...

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