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Carefree Freedom WM, Service Manual

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Carefree of Colorado

 Service 

Manual 

F

REEDOM 

WM 

052563-301r5 

21 

Item Part 

Number 

Description 

Notes 

14 

R001626 

Knuckle Assy, Case, LH 

5 

15 

R001627 

Knuckle Assy, Case, RH 

5 

16 

R001628 

Assy, Pivot, LH 

5 

17 

R001629 

Assy, Pivot , RH 

5 

18 

R001630 Hardware 

Pack, Arm Attach, 1 Arm 

 

19 

R012530-TB56L 

Spring Arm Assy, LH 

Used with 2.2 Meter

5 

 

R012530-TB68L 

Spring Arm Assy, LH 

Used with 2.44 Meter

5 

 

R012530-TB76L 

Spring Arm Assy, LH 

Used with 2.57 Meter

5 

 

R012530-TB94L 

Spring Arm Assy, LH  

Used with 3 Meter & Up

5 

20 

R012530-TB56R 

Spring Arm Assy, RH  

Used with 2.2 Meter

5 

 

R012530-TB68R 

Spring Arm Assy, RH  

Used with 2.44 Meter

5 

 

R012530-TB76R 

Spring Arm Assy, RH  

Used with 2.57 Meter

5 

 

R012530-TB94R 

Spring Arm Assy,RH  

Used with 3 Meter & Up

5 

20a 

R012530-TB94M 

Spring Arm Assy, Center, not shown 

Used on 4.5 and 5 meter only

5,8 

21 

R001654-003 

Vertical Support Leg, LH  

Used with 2.2 Meter

 

 

R001654-001 

Vertical Support Leg, 3-piece, LH  

Used with 2.44 & 2.57 Meter

 

 

R001654-002 

Vertical Support Leg, LH  

Used with 3 Meter & Up

 

22 

R001654-103 

Vertical Support Leg, RH  

Used with 2.2 Meter

 

 

R001654-101 

Vertical Support Leg, 3-piece, RH  

Used with 2.44 &  2.57 Meter

 

 

R001654-102 

Vertical Support Leg, RH  

Used with 3 Meter & Up

 

23 

R001657 

Flipper Latch Kit, Orange 

7 

24 

R00394 Carport 

Foot 

 

25 

R019283-231 

Kit, Bottom Bracket, Satin 

qty: 2

 

 

R019283-005 

Kit, Bottom Bracket, White  

qty: 2

 

 

R019283-006 

Kit, Bottom Bracket, Black  

qty: 2

 

26 

R001546-RP Crank, 

Telescoping 

 

27 

901072 

Crank Handle Clip 

qty: 2

 

28 

R001605 Switch 

Kit 

6 

29 

R019311-004 Hardware 

Pack 

2.43-4m 

Manual 

Satin

 

 

R019311-504 Hardware 

Pack 

2.43-4m 

Manual 

White

 

 

R019311-604 Hardware 

Pack 

2.43-4m 

Manual 

Black

 

 

R019311-001 Hardware 

Pack 

2.43-4m 

Motorized 

Satin

 

 

R019311-501 Hardware 

Pack 

2.43-4m 

Motorized 

White

 

 

R019311-601 Hardware 

Pack 

2.43-4m 

Motorized 

Black

 

30 

R019311-005 Hardware 

Pack 

4.5-5m 

Manual 

Satin

 

 

R019311-505 Hardware 

Pack 

4.5-5m 

Manual 

White

 

 

R019311-605 Hardware 

Pack 

4.5-5m 

Manual 

Black

 

 

R019311-003 Hardware 

Pack 

4.5-5m 

Motorized 

Satin

 

 

R019311-503 Hardware 

Pack 

4.5-5m 

Motorized 

White

 

 

R019311-603 Hardware 

Pack 

4.5-5m 

Motorized 

Black

 

NOTES  1.  XXX = Color   WHT = White; BLK = Black; GRY = Satin 

2.  –xxx = awning length (2.2m, 2.44m, 2.57m, 3m, 3.5m, 4m, 4.5m, 5m) 
3.  Gear Assy (item 2) includes gear and inner End Cap assembled.  Parts not available separately. 
4.  Motor Assy (item 3) includes motor, bearing and one-way drive.  Parts not available separately. 
5.  Attaching hardware not included with spring arm assemblies.  Order item 16. 
6.  A motor upgrade kit (SR0097XXX) is available for manual crank awnings and includes motor 

assembly (item 3), switch kit (item 25) and attaching hardware. 

7.  Original vertical support legs use a gray flipper latch.  Replacement latch kit is R00144.  If leg 

has orange flipper latch, Use replacement latch kit R001657. 

8.  The middle spring arm is different than the outer arms.  Center arms can be identified by the blue 

dot located on or near the case connector of the arm.  Do not use center arms for replacing outer 
arms, do not use outer arms to replace the center arm. 

9.  For Item 15 (lead rail):  X= Color;  B=Black, W=White, S=Satin.  aa = LED; LO= w/ LED outside, 

LI= w/ LED Inside, XX=No LED.  xxx= product order length. 

 

Summary of Contents for Freedom WM

Page 1: ...052563 301r5 Printed in USA July 2016 SERVICE MANUAL Freedom WM RV ...

Page 2: ...Out Limit Switch 11 IN Limit Switch 11 Switch Wiring Freedom WM motorized only 12 Replacing the Crank 13 Optional LED Lighting 14 Switch Installation 14 Replacing the LED Strip 15 Harness Replacement 16 Standard Maintenance 17 Fabric Care 17 Mildew 17 Pooling 17 Leaking 17 Motor Maintenance 17 Support Arm Care 17 Arm Noise 18 Manual Override motorized versions only 18 Part Number Listing 19 Serial...

Page 3: ... that follow this sysmbol to avoid possible personal injury or death WARNING Indicates a hazardous situation which if not avoided could result in death or serious bodily injury CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate bodily injury NOTICE Indicates a situation that may result in equipment related damage General Safety WARNING Shock Hazard Always ...

Page 4: ......

Page 5: ... 500 inches 87 96 101 118 138 157 177 197 Extension 200cm 80 250cm 98 LEADING EDGE POSITION ACTUATION AND CONTROL Power Lateral Arm Spring Minimum Tension Open Position Control Motorized Roll Out In Controlled by Electrical Motor Manual Roll Out In Controlled by Manual Crank MOTOR SPECIFICATIONS Motor Type Tubular Power 12VDC Minimum 10VDC Output 30 Watts Nominal Current 2 5Amps Max Current 14Amps...

Page 6: ... 3 Fabric Replacement Manual Crank 1 Remove the LH outer end cap 2 Remove the roller tube retaining screw and washer from the center of the crank assembly 3 Remove the fabric retaining screw from the left lead rail end plate 4 Remove the RH lead rail end plate and the RH end cap 5 Slide the roller tube and fabric out of the case and lead rail 6 Detail A Remove the fabric retaining screws located t...

Page 7: ...d of the roller tube 13 Roll the fabric onto the roller tube Note the direction of the wrap as shown Allow adequate fabric to extend past the roller tube to cover the distance to the lead rail 14 Lift the roller tube and fabric up and slide the fabric polycord into the slot of the lead rail while sliding the roller tube into the case 15 At the crank align the square shaft with the crank assembly A...

Page 8: ...hile Placing Screw View of RH Idler Plug 10 x 2 Screw Figure 5 Fabric Replacement Motorized 1 Remove the two 2 screws holding the outer end cap Set the cap and screws aside 2 On the motor side remove the fabric retaining screw It may be necessary to rotate the roller tube to align the screw with the access hole in the inner cap 3 Remove the fabric retaining screw from the left lead rail end plate ...

Page 9: ...d the roller tube into the case 14 Align the roller tube with the motor drive and bearing Press the roller tube into the case 15 Align the RH end cap with the roller tube and case and attach using the screws and spacer removed previously Torque screws 15 in lbs 16 On the motor side align the fabric slot of the roller tube and the access slot through the inner end cap 17 Attach the fabric retaining...

Page 10: ...en the screw The arm connector is moved as the lead rail is slipped from the canopy 10 Loosen and slide out the center ramp 11 Slide the lead rail off the canopy fabric If the unit has a center arm slide the arm out of the lead rail while sliding the lead rail off the fabric INSTALLING THE NEW LEAD RAIL 1 Mark the new lead rail with the dimensions and locations measured previously NOTICE While the...

Page 11: ...placing the case connector go to page 8 then return here 8 Remove the knuckle from the arm by removing the set screw pin and arm stop 9 Install the knuckle and arm stop on the new arm using the pin and set screw removed previously Torque set screw to 15 20 in lbs 10 Using two people firmly hold the new arm assembly and remove the shipping ties Allow the arm to slowly open to its maximum extension ...

Page 12: ...nel of the case and the wedge into the lower channel of the case 6 Slide the wedge into the housing and position the housing at the marks made previously Tighten the clamping screw to 25 30 in lbs NOTICE Failure to position the connector correctly can cause the arm and lead rail to not close properly 7 Return to Replacing the Arm on page 7 PITCH ADJUSTMENT FREEDOM WM The Freedom WM provides minor ...

Page 13: ...e Plug Outer Endcap Disconnect Motor Wires Motor Screws Endcap Screws x3 Spacer Inside View Inner Endcap Spacer Cut Wire 2 From Motor and Remove From Endcap WM020a 1 Remove the two 2 screws holding the outer end cap Set the cap and screws aside 2 Remove the three 3 screws and spacer holding the inner end cap to the case Remove the two 2 motor screws CAUTION If the awning is closed when the inner e...

Page 14: ... Align the screw holes in the inner end cap and attach to the awning case using three 3 M4 x 25 screws and 1 spacer in the front attach hole 8 Through the access hole in the inner end cap attach the retaining screw through the bearing and into the fabric slot The screw must be positioned to thread into the metal of the roller tube slot and the edge of the polycord It may be necessary to rotate the...

Page 15: ...stment is correct 5 Repeat steps 3 and 4 as required until the awning extends correctly IN Limit Switch The IN limit switch stops the motor when the awning is fully retracted NOTICE The in limit switch must be set to shut off the motor when the awning is closed The motor must not continue to run after the awning is closed otherwise damage to the motor will occur if the motor continues to run after...

Page 16: ...cm Min Clearance From Mounting Face to Rear of Switch Connector Left Side Orientaion SK002a CONNECTOR WIRE COLOR SK003b To Ground To 12VDC BROWN Motor Wire BLUE Motor Wire RED BLACK WHITE BLUE SK003a To Ground To 12VDC BROWN Motor Wire BLUE Motor Wire RED BLACK WHITE BLUE RH CONNECTOR ORIENTATION LH CONNECTOR ORIENTATION RED 12VDC 12VDC WHITE BROWN BLUE BLUE BLUE BROWN BLACK Ground Ground ...

Page 17: ... and set aside 2 Remove the center screw and washer from the crank assy 3 Remove the 3 screws and spacer from the inner end cap 4 Slide the old crank assembly off the spindle shaft 5 Slide the new crank assembly onto the spindle shaft 6 Attach the inner end cap and crank assembly with the screws and spacer removed previously 7 Attach the outer end cap with the screws removed previously ...

Page 18: ...1 Determine the location of the switch 2 At the switch location cut a 1 1 8 x 1 1 2 hole 3 Wire the switch as shown below Wire terminals at the switch are 187 18 24 awg female disconnects NOTE Allow adequate slack in the 12VDC power line so that the in line fuse installed in step 4 can be accessed from behind the switch 4 Install the in line fuse 4 1 Near the switch cut the red 12VDC power line to...

Page 19: ...l 6 1 Remove the slot covers from the ends of the strip 6 2 Pull the lead wires and connector out through the hole in the lead rail 7 Remove the existing LED strip 8 Clean the slot to remove any dirt and tape residue 9 Starting at the reference mark on the harness end press the new strip into the LED slot Tip For inside mount strips thread the LED strip behind the connectors before pressing the st...

Page 20: ...nsert the cable into the channel Do this for the entire length of the channel until the cable is fully inserted 6 At the vehicle wall 6 1 Route the new harness through the wall to the switch or dimmer module Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 6 2 Seal the wall entrance hole and harn...

Page 21: ...l coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and require the material to be washed more frequently Pooling When water collects on the top of the fabric this is known as pooling This can occur during inclement ...

Page 22: ...can be safely retracted using the manual override located on the idler right end of the case NOTE This procedure cannot be used to extend the awning 1 Remove the plug from the right end cap and save 2 Insert a 3 8 socket drive extension and handle into the square drive hole inside the end cap 3 Turn the handle counterclockwise until the awning is retracted 4 Replace the plug NOTICE After closing t...

Page 23: ...Carefree of Colorado Service Manual FREEDOM WM 052563 301r5 19 PART NUMBER LISTING Serial Number Part Number Location WM016 Serial Part Located on the Inside of the Left End of Case ...

Page 24: ...es 1 R001618XXX End Cap LH Outer 2 R001619XXX Gear Assy Manual Crank 3 3 R001622 Roller Tube Endplug LH used with manual crank 4 R001861XXX Inner Endcap Assembly used with motorized 5 R001863 Motor Assy 4 6 6 610900 xxx xx Roller Tube 7 R001623 Roller Tube Endplug RH 8 R001620XXX End Cap RH 9 R040792XXX Plug 005 white 006 black 291 satin 10 R001811X aa xxx Lead Rail 1 2 9 11 R001624XXX End Plate L...

Page 25: ... Switch Kit 6 29 R019311 004 Hardware Pack 2 43 4m Manual Satin R019311 504 Hardware Pack 2 43 4m Manual White R019311 604 Hardware Pack 2 43 4m Manual Black R019311 001 Hardware Pack 2 43 4m Motorized Satin R019311 501 Hardware Pack 2 43 4m Motorized White R019311 601 Hardware Pack 2 43 4m Motorized Black 30 R019311 005 Hardware Pack 4 5 5m Manual Satin R019311 505 Hardware Pack 4 5 5m Manual Whi...

Page 26: ...1625XXX End Plate Lead Rail RH 11 R001621 Ramp Kit Leadrail 12 R001626 Knuckle Assy Case LH 4 13 R001627 Knuckle Assy Case RH 4 14 R001628 Assy Pivot LH 3 15 R001629 Assy Pivot RH 3 16 R001630 Hardware Pack Arm Attach 1 Arm 17 R012530 TB32L Spring Arm Assy LH 4 18 R012530 TB32R Spring Arm Assy RH 4 19 R001546 RP Crank Telescoping 20 901072 Crank Handle Clip qty 2 21 R019311 004 Hardware Pack Satin...

Page 27: ...H 5 16 R001678 Assy Pivot LH 5 17 R001680 Assy Pivot RH 5 18 R001630 Hardware Pack Arm Attach 1 Arm 19 R012530 TB68L Spring Arm Assy LH 5 20 R012530 TB68R Spring Arm Assy RH 5 21 R001546 RP Crank Telescoping 22 901072 Crank Handle Clip qty 2 23 R001605 Switch Kit 6 24 R019311 004 Hardware Pack Manual Satin R019311 504 Hardware Pack Manual White R019311 604 Hardware Pack Manual Black R019311 001 Ha...

Page 28: ...scription Notes 1 R060732 001 LED Strip White 16 Length 8 Lead 1 2 SR0101 Switch Kit includes item 3 3 R019493 001 Fuse Kit includes in line fuse holder and 2A fuse 4 R060740 001 Harness 5 R040616 206 Wire Channel pkg of 2 1 length ea 6 R001716 Slot Cover Notes 1 LED strip item 1 is sent on a roll and cut to length during installation ...

Page 29: ...Carefree of Colorado Service Manual FREEDOM WM 052563 301r5 25 NOTES ...

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