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1700-1800° Chamber 
 

 

3.3 

Atmospheres & Corrosive Materials 

 

In oxidising atmospheres, metal oxides react with the silica layer on the surface of the elements 
and may lead to premature failure. Protect the elements from splashes of molten metal and dust 
when charging the furnace, and from fumes developed when melting, especially from fluxes. Also 
avoid compounds with a high alkali content. 

 

The furnace is designed for use up to its maximum temperature in oxidising atmospheres, but can 
be operated successfully in neutral or carburising atmospheres. It may be used with nitrogen, 
argon or helium atmospheres to 1600°C. Reducing atmospheres are not recommended. Sulphur 
dioxide in normal concentrations is not harmful, but chlorine, and more so fluorine, strongly 
attack even oxidised elements and should be avoided. 

 

The furnace is not recommended for burning off carbonaceous materials. Other Carbolite furnaces 
are available for this application. 

 

When an optional gas inlet is fitted there is a label near the inlet saying "INERT GAS ONLY". In 
practice 

inert

 or 

oxidising

 gases may be used, but 

not combustible or toxic gases

. Chamber 

furnaces are not gas tight, so it should be understood that gas usage may be high, and that the 
chamber is likely always to contain some air. Residual oxygen levels of 1 % are to be expected. 

 

The hearth can be protected from abrasion, if required, by the provision of a secondary plate. This 
consumable item can either be in light weight ceramic fibre or in dense, hard-wearing alumina 
refractory. 

3.4 

Operator Safety 

 

The furnace incorporates a safety switch which interrupts the heating element circuit when the 
door is opened. This prevents the user touching a live heating element, but also prevents the 
furnace from heating up if the door is left open. 

 

Avoid burns. Carbolite can supply tongs, face masks, and heat resistant gloves. Before you 
remove a hot object from the furnace make sure you have a safe place to put it down. 

 

When the door of a hot furnace is opened there is considerable radiative heat. Do not keep any 
inflammable objects near the furnace. 

 

See also the warning about eye protection in section 5.6. 

3.5  Note on Temperature Control 

 

The furnace is designed for rapid heating and cooling applications The programmer enables the 
furnace to heat or cool at slower rates as desired, and variable "hold" (dwell) periods can be 
programmed as required. 

 

The programmer is used in conjunction with a phase angle thyristor Eurocube, which incorporates 
a current limit potentiometer preset by Carbolite. The models designed for 3-phase use have three 
of these thyristors. 

 

The elements are connected in series across the low voltage output of a transformer housed in the 
furnace case. Molybdenum disilicide elements do not age, so if an element fails it is not necessary 
to replace the complete set. 

3.6 

MF22 

Summary of Contents for HTF 18/15

Page 1: ...nnected to the electricity supply CONTENTS Section page 1 0 Symbols Warnings 2 2 0 Installation 3 3 0 Operation 5 4 0 Maintenance 8 5 0 Repairs Replacements 8 6 0 Fault Analysis 12 7 0 Circuit Diagram...

Page 2: ...glows Heat Light the adjacent light glows or flashes to indicate that power is being supplied to the elements 1 2 Warning Symbols DANGER of electrical shock read any warning printed by this symbol DA...

Page 3: ...there is free space around the furnace Do not obstruct any of the vents in the case there are cooling fans in the case which must not be obstructed Ensure that the furnace is placed in such a way that...

Page 4: ...nual In some models supply cables are fitted as are internal supply rated fuses The cable may be directly wired to an isolator or fitted with a line plug The supply point must be within reach of the f...

Page 5: ...d Find and correct the cause before resetting the overtemperature controller according to the instructions supplied To switch the furnace off set the Instrument switch to off The case cooling fans rem...

Page 6: ...hearth can be protected from abrasion if required by the provision of a secondary plate This consumable item can either be in light weight ceramic fibre or in dense hard wearing alumina refractory 3...

Page 7: ...by a calibration test or by comparing the output with a new reference thermocouple which has been subjected to high temperatures for a minimum length of time Failure to check the thermocouple may res...

Page 8: ...ont of this booklet when supplied with a furnace To contact Thermal Engineering Services or Carbolite see the back page of this manual 4 4 Recommended Spares Kits Carbolite can supply individual spare...

Page 9: ...rately Before commencing any major repairs we recommend reference to the European Ceramic Fibre Industry Association Bulletin No 11 and the UK Health and Safety Executive Guidance Note EH46 We can pro...

Page 10: ...ponents and the support system appropriate to your furnace There are also variations in the positions of the braids which connect the elements the rule is that for single phase all elements are in ser...

Page 11: ...ler clips do no require clip tool Element Data distance from top of element clamp to top of element RHF 17 3 RHF 17 10 32mm RHF 17 25 HTF 18 3 47mm HTC 18 8 45mm HTF 18 15 40mm HTF 18 27 40mm Element...

Page 12: ...controller may be faulty or not receiving a supply due to a faulty switch or a wiring fault The SUPPLY light is OFF Check the supply fuses and any fuses in the furnace control compartment B Furnace O...

Page 13: ...ansformer may be fitted 2 Door actuator circuits may differ from the example shown 7 2 Three Phase Models Each set pair of elements has its own transformer controlled by a thyristor complete with thyr...

Page 14: ...1700 1800 Chamber 14 MF22...

Page 15: ...troller OP Hi should be 100 for all models The thyristor stacks are set to the secondary element maximum currents given in the table TABLE OF FUSE AND CURRENT LIMIT VALUES Model Phases volts supply fu...

Page 16: ...g the details below UK Office Keison Products P O Box 2124 Chelmsford Essex CM1 3UP England Tel 44 0 330 088 0560 Fax 44 0 1245 808399 Email sales keison co uk Please note Product designs and specific...

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