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 1700-1800° 

Chamber 

 

 

O

PERATION 

 

 

The instructions for operating the temperature controller are given in a separate manual. 

 

If the furnace is fitted with a time switch, see also the supplementary manual MS03. 

 

If cascade control is fitted, see the supplementary manual MS07. 

3.1 

Operating Cycle 

 

The furnace is fitted with a combined Supply light and Instrument switch. The light is on 
whenever the furnace is connected to the supply. The switch cuts off power to the controllers and 
contactor. 

 

Connect the furnace to the electrical supply. The Supply light should glow and the cooling fans 
automatically operate. 

 

Electric door models

: before switching on the control instrumentation, check the door switch for 

correct operation. The spring return switch stops the door in any position, but over-travel is 
automatically limited. Load the furnace and close the door. 

 

Manual door models

: observe the warning in 2.1 about gentle operation of the door. 

 

Operate the instrument switch to activate the temperature controller; the 

O

 position is off, the 

I

 position on. The controller becomes illuminated and goes through a short test cycle. 

 

Close the furnace door and adjust the temperature controller – see the controller manual. 

 

Set the overtemperature controller to a temperature a little (say 15°C) above the maximum 
setpoint of program temperature, according to the instructions in the appropriate manual.  

 

Unless a time switch is fitted and is off, the furnace starts to heat up. The Heat light glows brightly 
at first, more dimly as the furnace temperature approaches a program setpoint. 

 

If the overtemperature trip operates then an indicator or message in the overtemperature controller 
flashes, and the heating elements are isolated. Find and correct the cause before resetting the 
overtemperature controller according to the instructions supplied. 

 

To switch the furnace off, set the Instrument switch to off. The case cooling fans remain on and 
the chamber can be unloaded. Leave the fans on until the furnace cools to below 300°C. If the 
furnace is to be left off, isolate it from the electrical supply. 

3.2 

General Operating Advice 

 

Heating element life is shortened by use at temperatures close to maximum. Do not leave the 
furnace at high temperature when not required. The maximum temperature is shown on the 
furnace rating label and on the back page of this manual. The furnace can be cycled between room 
temperature and maximum without a detrimental effect on element life. 

 

On first installing the elements, and on subsequent element replacement, run the furnace at 
1500°C for an hour to create a protective glaze on the element surface. 

 

When heating large objects, in particular poor conductors, avoid shielding the thermocouple from 
the heating elements. The thermocouple is intended to sense the temperature near the heating 
element, but if a large object is placed in the chamber it may record the average temperature of the 
object and the elements, which can lead to overheating of the elements. Allow large objects to 
gain heat at a lower temperature and then reset the controller to a temperature close to the desired 
maximum. 

 

The furnace elements are very susceptible to mechanical shock. Take great care when loading or 
unloading the furnace chamber. If it is necessary to load or unload work at elevated temperatures, 
keep the door open for as short a period as possible. The insulation cools quickly and may crack 
through thermal shock. Note, though, that the insulation material is susceptible to some surface 
cracking arising from high temperature cycling; such cracking is not detrimental to the 
performance of the furnace. 

MF22 

Summary of Contents for HTF 18/15

Page 1: ...nnected to the electricity supply CONTENTS Section page 1 0 Symbols Warnings 2 2 0 Installation 3 3 0 Operation 5 4 0 Maintenance 8 5 0 Repairs Replacements 8 6 0 Fault Analysis 12 7 0 Circuit Diagram...

Page 2: ...glows Heat Light the adjacent light glows or flashes to indicate that power is being supplied to the elements 1 2 Warning Symbols DANGER of electrical shock read any warning printed by this symbol DA...

Page 3: ...there is free space around the furnace Do not obstruct any of the vents in the case there are cooling fans in the case which must not be obstructed Ensure that the furnace is placed in such a way that...

Page 4: ...nual In some models supply cables are fitted as are internal supply rated fuses The cable may be directly wired to an isolator or fitted with a line plug The supply point must be within reach of the f...

Page 5: ...d Find and correct the cause before resetting the overtemperature controller according to the instructions supplied To switch the furnace off set the Instrument switch to off The case cooling fans rem...

Page 6: ...hearth can be protected from abrasion if required by the provision of a secondary plate This consumable item can either be in light weight ceramic fibre or in dense hard wearing alumina refractory 3...

Page 7: ...by a calibration test or by comparing the output with a new reference thermocouple which has been subjected to high temperatures for a minimum length of time Failure to check the thermocouple may res...

Page 8: ...ont of this booklet when supplied with a furnace To contact Thermal Engineering Services or Carbolite see the back page of this manual 4 4 Recommended Spares Kits Carbolite can supply individual spare...

Page 9: ...rately Before commencing any major repairs we recommend reference to the European Ceramic Fibre Industry Association Bulletin No 11 and the UK Health and Safety Executive Guidance Note EH46 We can pro...

Page 10: ...ponents and the support system appropriate to your furnace There are also variations in the positions of the braids which connect the elements the rule is that for single phase all elements are in ser...

Page 11: ...ler clips do no require clip tool Element Data distance from top of element clamp to top of element RHF 17 3 RHF 17 10 32mm RHF 17 25 HTF 18 3 47mm HTC 18 8 45mm HTF 18 15 40mm HTF 18 27 40mm Element...

Page 12: ...controller may be faulty or not receiving a supply due to a faulty switch or a wiring fault The SUPPLY light is OFF Check the supply fuses and any fuses in the furnace control compartment B Furnace O...

Page 13: ...ansformer may be fitted 2 Door actuator circuits may differ from the example shown 7 2 Three Phase Models Each set pair of elements has its own transformer controlled by a thyristor complete with thyr...

Page 14: ...1700 1800 Chamber 14 MF22...

Page 15: ...troller OP Hi should be 100 for all models The thyristor stacks are set to the secondary element maximum currents given in the table TABLE OF FUSE AND CURRENT LIMIT VALUES Model Phases volts supply fu...

Page 16: ...g the details below UK Office Keison Products P O Box 2124 Chelmsford Essex CM1 3UP England Tel 44 0 330 088 0560 Fax 44 0 1245 808399 Email sales keison co uk Please note Product designs and specific...

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