Capt'n Cook BCC3B14ALP Operator'S Manual Download Page 3

Pre-Assembly  Instructions  For  Your  Safety

CAUTION

!

!

Failure to comply with these instructions may result
in a  hazardous situation which,  if not avoided, may
result  in  injury.

For  safe  operation  ensure the  Gas  Valve  Assembly
Orifice  is  inside  the  Burner  Tube  before  using  your
grill.  (See  figure).  If  the  Orifice  is  not  inside  the
Burner  Tube,  lighting  the  Burner  may  cause
explosion  and/or  fire  resulting  in  serious  bodily
injury  and/or  property  damage.

METHOD  1:  Bend  a  stiff  wire  or  wire  coat  hanger
into  a  small  hook  as  shown  and  run  the  hook
through  the  Burner  Tube  and  inside  the  Burner
several  times  to  remove  debris.

METHOD 2: Use a bottle brush with a flexible handle
and  run  the  brush  through  the  Burner  Tube  and
inside  the  Burner  several  times  to  remove  any
debris.

METHOD  3:  Use  an  air  hose  to  force  air  through
each  Burner  Tube.  The  forced  air  should  pass
debris  or  obstructions  through  the  Burner  and  out
the  Ports.

TO CLEAN BURNER TUBE,
INSERT HOOK
HERE

9

3

1.

2.

3.

4. Refer  to  the  figure  below  and  perform  one  of  these

3  cleaning  methods:

Carefully lift  each  Burner up  and  away  from  the  Gas
Valve Orifice.

Check and clean Burner/Venturi Tubes for insects and
insect nests. A clogged tube can lead to a fire beneath
the grill.

Spiders  and  small  insects  can  spin  webs  and  nest
in  the  grill  Burner  Tubes  during  transit  and  ware-
housing  which  can  lead  to  a  gas  flow  obstruction
resulting  in  a  fire  in  and  around  the  Burner  Tubes.
This  type  of  "FLASHBACK  FIRE"  can  cause  serious
grill  damage  and  create  an  unsafe  operating  con-
dition  for  the  user.

To  reduce  the  chance  of  FLASHBACK  FIRE
you must clean the Burner Tubes as follows
before  initial  use. 

Also  do  this  at  least  once  a

month  in  summer  and  fall  or  whenever  spiders  are
active  in  your  area,  and  if  your  grill  has  not  been
used  for  an  extended  period  of  time.

Remove the R cotter pin from the rear of each Burner
using  a  nose  plier.

WARNING: 

Grease can get very hot.  Always handle the Grease

Receptacle with a flame retardant BBQ mitt. Before removing
the  Receptacle,  always  be  sure  that  the  grill  has  properly
cooled.  Be  aware  that  the  Receptacle  does  contain  grease
and  be  extremely  careful  when  removing  the  Receptacle  to
prevent  spillage.  Failure  to  follow  these  instructions  could
cause  serious  bodily  injury  or  property  damage.

Grill  Installation  Codes

The  installation  must  conform  with  local  codes  or,  in  the
absence  of  local  codes,  with  either  the  National  Fuel  Gas
Code,  ANSI  Z223.1/NFPA  54,  Natural  Gas  and  Propane
Installation  Code,  CSA  B149.1,  or  Propane  Storage  and
Handling  Code,  B149.2.

PRE-ASSEMBLY

Read and perform the following pre-assembly instruc-
tions:

Tools Required for Assembly

:

protective  work  gloves
protective  eyewear

You  will  need  assistance  from  another  person  to  handle
the  grill  and  other  large,  heavy  parts.

Open  lid  of  shipping  carton.  Remove  top  sheet  of
cardboard  and  packing  materials.  Lay  cardboard  sheet
on  floor  and  use  as  a  work  surface  to  protect  floor  and
grill  parts  from  scratches.

You  may  slice  the  carton  front  corners  with  a  utility  knife
to  lay  open  the  carton  front  panel.  This  allows  you  to
raise  the  Lid  and  remove  the  components  packed  in-
side,  making  it  easier  to  lift.

Use the Hardware and Part Diagrams  to ensure all  items
are  included  and  free  of  damage.

Do  not  throw  away  the  bags  of  hardware  that  are  in-
cluded  with  boxed  parts.  These  are  required  for  assem-
bly.

Do  not  assemble  or  operate  the  grill  if  it  appears  dam-
aged.  If  there  are  damaged  or  missing  parts  when  you
unpack  the  shipping  box  or  you  have  questions  during
the  assembly  process  call 

1-800-474-5587

  M-F  8AM-

4:30PM  PST  for  assistance.

Orifice

 Burner Tube

nose  plier

Burner  Tube

Burner  Port

Foot

CSA  label located  on
the back of the Cart
Rear  Panel.

Summary of Contents for BCC3B14ALP

Page 1: ...r any other enclosed area Never obstruct the flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite...

Page 2: ...on the grill such as hose fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproduc...

Page 3: ...ur grill has not been used for an extended period of time Remove the R cotter pin from the rear of each Burner using a nose plier WARNING Grease can get veryhot Always handle the Grease Receptacle wit...

Page 4: ...S112M0412A PART PART DESCRIPTION QTY PURPOSE OFPART P06013025B Hardware Pack 1 For use in assembly of Captain Cook S112M0615A Phillips Head Screw M6 x 15 12 S411M06161 Plain Washer 12 S431M06091 Spri...

Page 5: ...Diagram for Models BCC3B14ALP NG 5 1 2 3 5 4 6 7 8 9A 10A 18 11 13 14 15 16 19 20 22 23 24 25 26 30 31 33 34 35 36 37 38 40 39 41 42 43 44 44 45 46 17B 21 28 27 32 29 47 48 12A 9B 12B 50 49 10B 51 52...

Page 6: ...elf Left P011250234 1 21 Side Burner Lid P0011560L4 1 22 Side Burner Frame P011080184 1 23 Side Burner Seat P02302016K 1 24 Side Burner Head P02001068A 1 25 Side Burner Cap P02013062D 1 26 Side Burner...

Page 7: ...el BCC3B14ALP NG 7 KEY DESCRIPTION PART QTY 51 NG Connecting Hose P03705107F 1 52 NG Regulator P03641006C 1 53 Hose 12FT NG 3 8 ID sold separately P03721001A 1 Hardware Pack P06013025B 1 Operator s Ma...

Page 8: ...Diagram for Models BCC5B14ALP NG 1 3 2 5 4 6 7A 8 9A 18 10A 11 13 14 15 16 19 20 22 23 24 26 25 3130 33 34 35 36 37 38 39 40 41 42 43 44 45 47 46 17B 21 28 27 32 29 48 49 12A 9B 12B 52 53 54 7B 51 10B...

Page 9: ...Grease Tray P0270537RG 1 17B Grease Receptacle P02701377A 1 18 Side Shelf Connecting Bracket Left P012020044 1 19 Side Shelf Connecting Bracket Right P012030054 1 20 Side Shelf Left P011250234 1 21 Si...

Page 10: ...quired to ensure you receive the correct parts 1 Model and Serial Number see CSA label on grill 2 Part Number 3 Part Description 4 Quantity of parts needed 10 KEY DESCRIPTION PART QTY 41 Cart Door Lef...

Page 11: ...Loosen the two pre installed screws on both sides of Right Bowl Side Panel half way Attach the Side Burner Frame to the Right Bowl Side Panel by matching the slotted holes on the Side Burner Frame int...

Page 12: ...b Seat Side Burner Frame and Gas Valve Assembly tighten securely using two 2 M4x12 Phillips Head Screws Bend the aluminum tube softly Secure the Side Burner Base at the end of aluminum tube under the...

Page 13: ...holes on the surface of Side Burner Seat Side Burner Pot Support Side Burner Cap Side Burner Head 6 For model BCC5B14ALP NG install Door Handles Remove the preassembled screws and spacers from the Do...

Page 14: ...positive pole facing you Install the Cap and Spring over the AA battery and tighten securely 14 Grease Receptacle AA Battery Cap 7 Install Grease Receptacle Install the Grease Receptacle from the rear...

Page 15: ...m this Electrode Check before proceeding 9 Be sure all Control Knobs are set to OFF and open the Grill Lid Have your assistant stand to the right of the grill and look toward the front of the grill bo...

Page 16: ...ar your grill Always supervise children and pets if they are in the vicinity of the unit WARNING Keep fire extinguisher readily accessible In the event of a oil grease fire do not attempt to extinguis...

Page 17: ...leak tests must be repeated each time your LP Gas tank is exchanged or refilled When checking for gas leaks do not smoke Do not use an open flame to check for gas leaks Your grill must be leak tested...

Page 18: ...mixing one part liquid detergent and one part water Turn the all Control Knobs to the full OFF position then turn the gas ON at source Apply the soap solution to all gas connections indicated by the...

Page 19: ...ore the quick disconnect hose Or install it at the point before the gas line piping enters the ground See Fig 2 Pipe sealing compound or pipe thread tape resis tant to the action of natural gas must b...

Page 20: ...ist Also make sure all gas supply connections are securely tightened Familiarize yourself with all Safety and Use and Care instructions in this manual Do not smoke while lighting your grill or when ch...

Page 21: ...Monday Friday 8 00am 4 30pm PST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 23 of this Operator s Manual Misalignment of Ignitor on Burner Correction Check...

Page 22: ...RILL MAIN BURNER AND SIZZLE BURNERFLAME THROUGH OPEN LID 22 GRILL CLEANING AND MAINTENANCE Proper care and maintenance will keep your grill in top operating condition and prolong itslife Follow these...

Page 23: ...assembly from LP Gas Tank CLEANING THE BURNER TUBES AND BURNER PORTS 2 2 WARNING Tube Burner After each use of the main grill or sizzle cooking zone it is necessary to burn off food particles and drip...

Page 24: ...heat and continue cooking or move food to the primary cooking area to finish cooking The middle and back primary cooking areas offer high heat for grilling The Warming Rack offers medium heat for pre...

Page 25: ...sh pieces are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should...

Page 26: ...The High and Low position is the same as Main Burner Whether you are a seasoned chef or a newcomer to gas grilling sizzle cooking adds another dynamic to your outdoor cooking experience With its incr...

Page 27: ...etain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put...

Page 28: ...the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats that contain bones i...

Page 29: ...quid Propane Gas or NG Natural Gas use only For your safety conversion kits are not available nor will we sell or otherwise provide parts or information to be used to convert your grill Any attempt to...

Page 30: ...ral oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brus...

Page 31: ...r authorization from Grand Hall Upon examination and to Grand Hall s satisfaction if the original part is proven defective Grand Hall may approve your claim and elect to replace such parts without cha...

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