Capt'n Cook BCC3B14ALP Operator'S Manual Download Page 23

To reduce the chance of

 FLASHBACK FIRE

 you must  clean

the Burner Tubes as follows at least once a month in summer
and fall or whenever spiders are active in your area, and if your
grill has not been used for an extended period of time.

Regardless  of  which  Burner  cleaning  procedure  you
use,  we  recommend  that  you  also  complete  the  follow-
ing  cleaning  regimens  to  help  prolong  Burner  life.

For  safe  operation,  make  sure  the  Orifices  are
inside  the  Burner  Tubes  before  using  your  grill.
See  figure.  If  the  Orifice  is  not  inside  the  Burner
Tube,  lighting  the  Burner  may  cause  explosion  and/
or  fire  resulting  in  serious  bodliy  injury  and/or
property  damage.

1.

2.

3.

4.

5.

6.

7.

8. Refer  to 

Figure  1

  and  perform  one  of  these  three

cleaning methods:

23

Turn all  Burner Valves  to the  full OFF  position.

Turn the LP Gas tank valve to the full OFF position.
For  Natural  Gas,  shut  off  Natural  Gas  valve.

Remove the cotter pins from the rear of each Burner
using  a  nose  plier.

Remove  the  cooking  grids,  and  warming  rack  from
your  grill.

Carefully  lift  each  Burner  up  and  away  from  the  Gas
Valve  Orifice.

Check and clean burner/venturi tubes for insects and
insect nests. A clogged tube can lead to a fire beneath
the grill.

Detach  the  LP  Gas  regulator  assembly  from  LP  Gas
Tank.

CLEANING THE BURNER TUBES AND BURNER PORTS

2.

2.

    WARNING

!

!

Tube Burner

After each use of the main grill or sizzle

 

cooking zone, it

is  necessary  to  burn  off  food  particles  and  drippings
which  can  clog  Burner  ports  and  reduce  Burner  perfor-
mance.  Ignite  the  main  burners,  lower  the  Lid,  and
operate  grill  on  HI  setting  for  10  to  15  minutes.

Use a  nylon brush,  blower or vacuum  to remove   accu-
mulated  ash  from  the  outer  surface  of  each  Burner.
Clogged  tube  style  Burner  ports  can  be  cleaned  with  a
stiff  wire,  such  as  an  open  paper  clip.

Inspect each Burner for damage (cracks or holes) and if
such  damage  is  found,  order  and  install  a  new  Burner.
After    installation,  check  to  ensure  that  the  Gas  Valve
Orifices are correctly placed inside the ends of the Burner
Tubes. Also check the position of your Spark Electrode.

Figure  1

TO  CLEAN  BURNER
TUBE, INSERT HOOK
AS INDICATED BY THE
ARROW

METHOD 1: Bend a stiff wire or wire coat hanger
into  a  small  hook  as  shown  and  run  the  hook
through  the  Burner  Tube  and  inside  the  Burner
several  times  to  remove  debris.

METHOD  2:  Use  a  bottle  brush  with  a  flexible
handle and run the brush through the Burner Tube
and inside the Burner several times to remove any
debris.

METHOD  3:  Use an  air  hose  to force  air  through
each  Burner  Tube.  The  forced  air  should  pass
debris or obstructions through the Burner and out
the  Ports.

9

Burner  Tube

Burner  Port

Foot

Orifice

 Burner Tube

Summary of Contents for BCC3B14ALP

Page 1: ...r any other enclosed area Never obstruct the flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite...

Page 2: ...on the grill such as hose fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproduc...

Page 3: ...ur grill has not been used for an extended period of time Remove the R cotter pin from the rear of each Burner using a nose plier WARNING Grease can get veryhot Always handle the Grease Receptacle wit...

Page 4: ...S112M0412A PART PART DESCRIPTION QTY PURPOSE OFPART P06013025B Hardware Pack 1 For use in assembly of Captain Cook S112M0615A Phillips Head Screw M6 x 15 12 S411M06161 Plain Washer 12 S431M06091 Spri...

Page 5: ...Diagram for Models BCC3B14ALP NG 5 1 2 3 5 4 6 7 8 9A 10A 18 11 13 14 15 16 19 20 22 23 24 25 26 30 31 33 34 35 36 37 38 40 39 41 42 43 44 44 45 46 17B 21 28 27 32 29 47 48 12A 9B 12B 50 49 10B 51 52...

Page 6: ...elf Left P011250234 1 21 Side Burner Lid P0011560L4 1 22 Side Burner Frame P011080184 1 23 Side Burner Seat P02302016K 1 24 Side Burner Head P02001068A 1 25 Side Burner Cap P02013062D 1 26 Side Burner...

Page 7: ...el BCC3B14ALP NG 7 KEY DESCRIPTION PART QTY 51 NG Connecting Hose P03705107F 1 52 NG Regulator P03641006C 1 53 Hose 12FT NG 3 8 ID sold separately P03721001A 1 Hardware Pack P06013025B 1 Operator s Ma...

Page 8: ...Diagram for Models BCC5B14ALP NG 1 3 2 5 4 6 7A 8 9A 18 10A 11 13 14 15 16 19 20 22 23 24 26 25 3130 33 34 35 36 37 38 39 40 41 42 43 44 45 47 46 17B 21 28 27 32 29 48 49 12A 9B 12B 52 53 54 7B 51 10B...

Page 9: ...Grease Tray P0270537RG 1 17B Grease Receptacle P02701377A 1 18 Side Shelf Connecting Bracket Left P012020044 1 19 Side Shelf Connecting Bracket Right P012030054 1 20 Side Shelf Left P011250234 1 21 Si...

Page 10: ...quired to ensure you receive the correct parts 1 Model and Serial Number see CSA label on grill 2 Part Number 3 Part Description 4 Quantity of parts needed 10 KEY DESCRIPTION PART QTY 41 Cart Door Lef...

Page 11: ...Loosen the two pre installed screws on both sides of Right Bowl Side Panel half way Attach the Side Burner Frame to the Right Bowl Side Panel by matching the slotted holes on the Side Burner Frame int...

Page 12: ...b Seat Side Burner Frame and Gas Valve Assembly tighten securely using two 2 M4x12 Phillips Head Screws Bend the aluminum tube softly Secure the Side Burner Base at the end of aluminum tube under the...

Page 13: ...holes on the surface of Side Burner Seat Side Burner Pot Support Side Burner Cap Side Burner Head 6 For model BCC5B14ALP NG install Door Handles Remove the preassembled screws and spacers from the Do...

Page 14: ...positive pole facing you Install the Cap and Spring over the AA battery and tighten securely 14 Grease Receptacle AA Battery Cap 7 Install Grease Receptacle Install the Grease Receptacle from the rear...

Page 15: ...m this Electrode Check before proceeding 9 Be sure all Control Knobs are set to OFF and open the Grill Lid Have your assistant stand to the right of the grill and look toward the front of the grill bo...

Page 16: ...ar your grill Always supervise children and pets if they are in the vicinity of the unit WARNING Keep fire extinguisher readily accessible In the event of a oil grease fire do not attempt to extinguis...

Page 17: ...leak tests must be repeated each time your LP Gas tank is exchanged or refilled When checking for gas leaks do not smoke Do not use an open flame to check for gas leaks Your grill must be leak tested...

Page 18: ...mixing one part liquid detergent and one part water Turn the all Control Knobs to the full OFF position then turn the gas ON at source Apply the soap solution to all gas connections indicated by the...

Page 19: ...ore the quick disconnect hose Or install it at the point before the gas line piping enters the ground See Fig 2 Pipe sealing compound or pipe thread tape resis tant to the action of natural gas must b...

Page 20: ...ist Also make sure all gas supply connections are securely tightened Familiarize yourself with all Safety and Use and Care instructions in this manual Do not smoke while lighting your grill or when ch...

Page 21: ...Monday Friday 8 00am 4 30pm PST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 23 of this Operator s Manual Misalignment of Ignitor on Burner Correction Check...

Page 22: ...RILL MAIN BURNER AND SIZZLE BURNERFLAME THROUGH OPEN LID 22 GRILL CLEANING AND MAINTENANCE Proper care and maintenance will keep your grill in top operating condition and prolong itslife Follow these...

Page 23: ...assembly from LP Gas Tank CLEANING THE BURNER TUBES AND BURNER PORTS 2 2 WARNING Tube Burner After each use of the main grill or sizzle cooking zone it is necessary to burn off food particles and drip...

Page 24: ...heat and continue cooking or move food to the primary cooking area to finish cooking The middle and back primary cooking areas offer high heat for grilling The Warming Rack offers medium heat for pre...

Page 25: ...sh pieces are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should...

Page 26: ...The High and Low position is the same as Main Burner Whether you are a seasoned chef or a newcomer to gas grilling sizzle cooking adds another dynamic to your outdoor cooking experience With its incr...

Page 27: ...etain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put...

Page 28: ...the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats that contain bones i...

Page 29: ...quid Propane Gas or NG Natural Gas use only For your safety conversion kits are not available nor will we sell or otherwise provide parts or information to be used to convert your grill Any attempt to...

Page 30: ...ral oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brus...

Page 31: ...r authorization from Grand Hall Upon examination and to Grand Hall s satisfaction if the original part is proven defective Grand Hall may approve your claim and elect to replace such parts without cha...

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