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Capital fireplaces Designline DL400, Installation And User Instructions Manual

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Capital fireplaces Designline DL400 Installation And User Instructions Manual Download Page 38

SERVICE NOTES

38

Summary of Contents for Designline DL400

Page 1: ...on and then should be handed to the end user when the installation is complete This is an official requirement and is the responsibility of the fitter of this appliance Having installed the appliance the installer should take the necessary steps to ensure that the user fully understands how to operate the appliance and is also made aware of the fire s basic cleaning and maintenance requirements ...

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Page 3: ...Breast Twin Wall Flue 12 Installation Slips Kit 14 Installation Clip on surrounds 15 Commissioning 17 Installation of Catarina 500 700 Suites 19 Technical Data 21 Replacement Parts 21 Trouble Shooting GAS SAFE Engineer Only 21 User Instructions 24 Cleaning and Maintenance 29 Standard Log Layout Instructions 30 Split Log Layout Instructions 32 DL500 Log Layout Instructions 34 DL400 Log Layout Instr...

Page 4: ...must be through a Class I 7 or 175mm diameter or Class II 5 or 125mm diameter chimney flue of at least three metres in height Before installation ensure that the local conditions identification of gas type and pressure and the adjustment of the appliance are compatible Never place combustible material directly in front of this appliance Floor covering such as carpet is acceptable but must be a min...

Page 5: ...Box Height Designline DL500 Minimum Builder s Opening 532mm Height 563mm Width 340mm Depth Designline DL500 300mm 630mm 553mm Box Width 570mm 515mm Box Height Standard Flue Adaptor Offset Flue Adaptor 194mm Flue centreline 127mm Flue centreline 248mm 181mm 26mm 9mm Rear outlet cover plate must be FITTED on STANDARD flue adaptor Rear outlet cover plate must ALWAYS be REMOVED on offset flue adaptor ...

Page 6: ...olation valve must be fitted adjacent to the appliance When closed this will allow the complete burner and control assembly to be disconnected for maintenance or repair in accordance with national regulations The gas supply should be provided by a semi rigid pipe with an 8mm diameter and should be no longer than 1 5 metres in length NOTE When the gas supply pipe is passed through masonry or other ...

Page 7: ... out with the appliance in position but not connected to the gas supply so that the smoke test can be carried out with representative flue flow conditions A warm flue will be more effective than a cold flue If the flue is reluctant to draw which can be initially assessed by lighting a smoke match at the intended position of the appliance flue connection introduce some heat into the flue for a mini...

Page 8: ...ly 30 Fig 4 3 Slide the door to the right by 10mm and remove the door from it s hinges Fig 5 4 Withdraw the black internal top panel by raising the air plate to disengage the retaining hooks Fig 6 5 Carefully remove fire box liners to avoid damage during installation process Fig 6 6 Lift off the black burner grille Note pilot tab to be at the front on re assembly Fig 8 6 Remove the lower controls ...

Page 9: ...late this is secured with two pozi head screws this cover is no longer needed and may be discarded Fig 11 4 Fit the adhesive white rope seal to the back of the fire front flange Fig 11 5 Secure the fire box to the wall using the fixing holes provided in the fire box flange Fig 12 Fold Up Tab Runners Blanking Plate Rear Outlet Cover Plate Adhesive White Rope Fig 11 Fig 12 Fixing Holes Fixing Holes ...

Page 10: ...ines between min and max height Hearth 240mm 120mm 55mm Centre Line 55 Min 65 Max 535 Max 485 Min Where the drilling of the back panel is not practical an alternative fixing method may be employed using the cable fixing kit provided This is better carried out with the burner assembly removed Drill three holes in the rear of the fireplace opening Fig 13 Securely fix the three eye bolts provided usi...

Page 11: ...e hole in the flue plate as shown 5 Feed the cable through the hole in the top flange of the fire box from the rear Fig 16 6 Locate the front of the flue plate into the runners on top of the fire box Fig 17 7 When the flue plate is located in the runners carefully pull the cable from the front of the fire and slide the fire box into the opening at the same time The flue plate will slide through th...

Page 12: ...s 4 Construct a suitable non combustible platform large enough to sit the fire box on and level with the top of the lower horizontal batten Fig 21 Under no circumstances should combustible materials such as wood be used in the construction of the platform due to the high temperatures that the fire box reaches 5 Slide the fire box into position and fix through the holes in the flange into the chimn...

Page 13: ...ound the flange of the Frame Kit Fig 25 10 The chimney breast must have adequate ventilation minimum of 200cm2 The room will utilise warm air flow if a vent is fitted at the top and bottom of the chimney breast as shown in Fig Fig 25 11 Locate the drywall trim surround into the opening and secure using the attached magnets Fig 25 Frameless Kit Drywall Board Vents Minimum 200cm2 Drywall Trim Surrou...

Page 14: ... heat shield and manual operation of controls the top edge of the lower slip should not be higher than the top of the slot in the fire box side flange Fig 30 INSTALLATION Slips Kit 14 Slips Kit Roller Lower tabs 4 Piece Marble or Stone Slips Highest point for lower slip if bonded directly to wall Fig 28 Fig 29 Fig 31 Fig 30 DL700 Slips Dimensions To allow correct dispersal of combustion products t...

Page 15: ...cate the flue over the opening in the fire box Fig 36 7 With the tab pulled through the slot in the flange of the fire box pull tight and bend the tab upwards to secure Fig 37 8 Cut of the remaining cable flush with the front of the fire box or feed the cable back into the builders opening Fig 37 Cable Fold Up Tab Cable Runners Flue Plate Feed cable through small hole in flue plate Fig 36 Fig 37 F...

Page 16: ...x to the wall using the fixing holes provided in the fire box flange Fig 38 10 Carefully locate the magnetic surround on to the two brackets on the fire box flange Fig 40 41 Alloy Surround Piano Black Surround Fig 38 Fig 39 Fig 40 Fig 41 Trim Location Bracket Magnet Magnet Magnet Magnet Magnet ...

Page 17: ... pressure test point on the brass Pressure Test elbow and ignite the burner to check working pressure and gas rate see page 21 Note the gas rate is factory set and is not adjustable without specialised Legend equipment 12 Refit heat shield gas connection cover panel must be always fitted Fig 45 Wing Nut X 2 Burner Assembly Burner Top Grill Rear and Base Gas Inlet Cover Plates Inlet Pressure Test P...

Page 18: ...g rear log and bark chippings around the black grille and not on top of the burner skin 15 Fit the controls cover plate over the Fire Control ensuring that the indicator light can be seen through the hole in the plate 15 Replace the glass door and secure with two 6mm machine screws screws 16 Switch on the appliance and carry out smoke testing as laid out on page 7 Black Internal Top Panel Fire Box...

Page 19: ... easily be sanded out using 150 grit silicon carbide paper Limestone is a natural product and as such will show variations in colour veining fossils and other characteristics These differences are part of the natural beauty of stone and are not considered to be defects Some fireplaces may still contain moisture and will appear darker in colour as a result Over time the fireplace will dry to a unif...

Page 20: ...follow the procedure outlined for the shelf see 5 below 5 Glue the dowels provided into the holes in the rear of the shelf and closed header and offer the shelf or closed header up into position marking the location of the dowels on the wall Drill 7mm diameter holes to accept the dowels Fully fill the dowel holes in the wall with glue and position the shelf or closed header in its final location g...

Page 21: ...ass 1 2 1 1 NOx Class 3 4 3 3 Weight Kg 43 8 57 36 36 Countries of Destination AT BG CH CZ DK EE ES FI GB GR HR IE IT LT LV NO PT RO SE SI SK TR REPLACEMENT PARTS TROUBLE SHOOTING GAS SAFE ENGINEER ONLY NOTE The purpose of the Error code is to give some information as to the potential reason for the fire not starting rather than just no flame The appearance of an error code does not mean there is ...

Page 22: ...ly see fig xx for correct connection Insulated thermocouple wire shorting to chassis earth damaged insulation Damaged or defective worn out thermocouple Error Code E04 Meaning Flame detected on pilot after valve has shutdown Possible reasons Carbon or soapy conductive contamination on spark electrode Combustable material burning on pilot near electrode Carbon deposits etc If Easytest box used simu...

Page 23: ...ted to the USB socket Error Code E32 43 46 47 52 53 55 56 62 Meaning Occurs when a self test procedure of the valve electronic fails Possible reasons Completely flat batteries Liquids inside electronic i e after leakage test with soapy water Error Code E33 34 35 37 38 39 40 41 42 Meaning Occurs when internal piston is having trouble moving Possible reasons Contamination of valve in outlets with de...

Page 24: ...the fire press the power button and hold for 1 second then release The burner will light within around 1 to 10 seconds adjust to the maximum power setting The power of the burner can be adjusted up and down by pressing the and buttons To stop the fire simply press the power button again and the burner will stop If for any reason the fire should be switched off either intentionally or unintentional...

Page 25: ...ess to increase flame Day of the week Gas fire burner status Battery condition RC handset FC fire control Light sensor for display backlight To change mode see handbook Press to decrease flame Power button To start the fire after ensuring the fire control is turned on as described above with one hand grasp around the rear of both sides of the button area control The green unlock light will illumin...

Page 26: ... to either 24 hour display or 12 Hour AM or PM display Press the or button on the handset to toggle between the two settings When you are ready to confirm the setting you want press the SET button to progress to setting the day of the week Setting the day of the week Press and release the and buttons until the correct day of the week is shown on the display Mo Monday Tu Tuesday We Wednesday Th Thu...

Page 27: ...modes Note If at any time the power button is pressed during operation this will stop the fire and exit any automatic mode and return the handset to manual MAN operation mode Factory Reset of Display Handset to enable handset to be paired again To reset a handset to factory conditions to enable it to be paired with a new control Hold the handset to unlock Press and hold set until handset beeps and...

Page 28: ...ostat mode Pressing mode button toggles through from day to frost modes Note As stated in an earlier section snooze function can also be operated in conjunction with thermostat mode The thermostat symbol and the Zzz symbol will be on together when in this mode Pairing the Handset to the Fire Control Should the handset fail to operate the fire control it may need to be re paired with the system The...

Page 29: ...a soft brush Please ensure that any debris including soot deposits are removed from the appliance and not left on the fuel bed It is recommended that the user should on a regular quarterly basis carefully remove all ceramic components and thoroughly clean the stainless steel burner and the pilot assembly Any build up of debris in this area could affect the operation of the appliance Fig 64 NOTE It...

Page 30: ...box along the top edges of the side ceramic panels 30 Using the Neon Embers is a requirement on this fire ceramic layout This product may need to be renewed on annual service dependant on usage and is available as a spare direct from Capital Fires 1 Remove all the fibres from the pack but use only half its contents for the short 260mm burner and half to two thirds for the longer 420mm burner 2 Tea...

Page 31: ... the photographs below 7 8 9 10 11 12 13 It is very important that all the logs are used and arranged as shown in order to achieve the desired flame picture It may be necessary to remove some or all of the logs to clean them at some time Cleaning must only be done using a soft brush ...

Page 32: ...d half to two thirds for the longer 420mm burner 2 Tease the fibres out until they are almost the length of the rear log then form a slight arch to help keep the electrically conductive fibres away from the ignition electrode 3 Place the Neon Embers back up against the rear log then proceed with the step by step log layout careful adjustments can be made by repositioning the embers until a desirab...

Page 33: ...9 10 7 8 11 SPLIT LOG LAYOUT DL700 DL800 CONTINUED 33 ...

Page 34: ...ACE ANY NEON EMBERS ANYWHERE NEAR THE PILOT OR THE IGNITION ELECTRODE THIS WILL CAUSE A SHORT AND IMEDIATELY SHUT DOWN THE FIRE OR COULD POSSIBLY CAUSE EXPLOSIVE IGNITION DELAY ON START UP Neon Embers placed against rear log CAUTION The logs are extremely fragile and must be handled accordingly Gloves should be worn and any inhalation of dust should be avoided The logs must be kept away from child...

Page 35: ...and arranged as shown in order to achieve the desired flame picture It may be necessary to remove some or all of the logs to clean them at some time Cleaning must only be done using a soft brush DL500 LOG LAYOUT INSTRUCTIONS CONTINUED 35 9 11 10 7 8 ...

Page 36: ...s a requirement on this fire ceramic layout This product may need to be renewed on annual service dependant on usage and is available as a spare direct from Capital Fires 1 Remove all the fibres from the pack but use only half its contents for the short 260mm burner and half to two thirds for the longer 420mm burner 2 Tease the fibres out until they are almost the length of the rear log then form ...

Page 37: ...10 7 8 It is very important that all the logs are used and arranged as shown in order to achieve the desired flame picture It may be necessary to remove some or all of the logs to clean them at some time Cleaning must only be done using a soft brush ...

Page 38: ...SERVICE NOTES 38 ...

Page 39: ...SERVICE NOTES 39 ...

Page 40: ...ion around it that might be preventing the ignition spark from happening Display handset with pilot burner As above except instead of the red LED light on the handset there will be a letter E and a to digit number where the time is usually displayed Do the same actions as above to try and resolve the reason for non ignition of the burner If you cannot resolve the problem then call 01254 695244 You...

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