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TROUBLESHOOTING 

If you are having problems with this unit, refer to these troubleshooting hints.  
 

                       Problem                                                                 Suggested Action 

 

♦ 

The pilot flame will not stay lit. 

♦ 

The red button must be held in for as much as 1-2 minutes while lighting the pilot flame. 

♦ 

 If the pilot lights but then goes out during operation, check your gas supply / LP tank. 

 

♦ 

The burner flames are not consistently 
burning. 

 

♦ 

Verify the unit matches the type of gas you are supplying and the gas pressure is correct. 

♦ 

If operating the unit in a sealed area, the Oxygen level may drop so low as to create a 
“lean” condition. Try exhausting the air space once in a while.  

♦ 

After extended use, the small holes (orifice) in the burners may become clogged or dirty. 
The burners should be serviced by a qualified gas serviceman or return it for service. 

 

♦ 

The generator is being used with a 
PPM sensor and the generator never 
seems to turn off. 

♦ 

Your area is leaking out CO2 faster than the generator can produce it. Try sealing the area 
better, coordinate the cooling exhaust fans with the generator, or possibly add burners to 
the generator until the level maintains properly. 

♦ 

Make sure the PPM controller is set between 1000 and 1500PPM. Trying to raise the level 
above 1500PPM is wasteful and potentially dangerous. 

 

♦ 

The unit is plugged in and turned ON 
but the amber light and burner do not 
come ON. 

 

♦ 

Verify the power switch is ON and the power supply is getting power. Make sure the unit is 
level. Check the tilt switch in the right rear corner of the enclosure. It has a small pendulum 
weight that must be hanging vertically in order for the generator to operate.  

♦ 

The pilot light keeps going out or will 
not stay lit. 

♦ 

Visually verify the pilot flame is contacting the thermocouple tip. If the thermocouple does 
not get hot enough, the pilot burner safety valve will not open. If the flame is contacting the 
tip and the burner still will not light, you may have a bad thermocouple. 

 

♦ 

The flames on the main burner seem 
either too large with yellow flames or 
too small “flashing” ON and OFF. 

♦ 

You may have mixed burners. Verify you are using natural gas burners with natural gas 
and propane burners with propane. 

♦ 

Lazy yellow flames indicate low gas flow due to low propane tank level or low natural gas 
pressure. Long piping runs with natural gas need to be appropriately sized. 

♦ 

At extremely high altitudes, it may be necessary to use customized burners. Contact the 
manufacturer for details. 

 

 

PRECAUTIONS 

 
1)  After making the gas connections ALWAYS check for leaks using soapy water and a spray bottle. 
2)  This unit is NOT for residential use. The exterior of the unit can get very HOT when in operation.                                    
3)  Always wait for the generator to properly cool down prior to servicing the unit or removing the front panel. 
4) DO 

NOT allow the CO

2

 level to rise above 2500 ppm. Operate only in safe ventilated environments. 

5) DO 

NOT operate the unit if gas or other flammable fumes are noticed.  

6) DO 

NOT operate this unit with the front access panel removed. 

7)  The GEN-2 SHOULD be connected to a suitable CO

controller to regulate the CO

2

 level. 

8)  If operating the unit in an area with limited ventilation, an inexpensive carbon monoxide alarm is recommended. 
 

 
WARRANTY 

 
The GEN-2 is warranted against defects in workmanship for THREE years.  
 

GEN-2 SPECIFICATIONS         

                                        

 

Power supply IN 

120vac 

Power supply OUT 

18-24vdc 

Propane pressure 

11” WC 

Natural gas pressure 

4.5” WC 

Total BTU (5) burner 

Propane 13,970 / Nat Gas 15,675 

Total BTU (7) burner 

Propane 19,558 / Nat Gas 21,945 

Total BTU (6) burner 

Propane 16,764 / Nat Gas 18,810 

Total BTU (8) burner 

Propane 22,352 / Nat Gas 25,080 

Weight 16 

lbs. 

Dimensions 

16 ½ ” x 16 ½” x 8 ½” 

 

PUBLISHED BY R & M Supply Inc. 

COPYRIGHT 2003 BY R & M Supply Inc. 

ALL RIGHTS RESERVED 

Liability statement: 
R & M Supply and their retailers and distributors are not responsible for any damage or injuries (consequential or otherwise) 
arising from the use of this device. The purchaser assumes all responsibility for the use and proper installation of this device. 
 

www.capcontrollers.com

 

Summary of Contents for GEN-2

Page 1: ...t off valve on your gas supply Install the shut off valve in an accessible location Install the in line regulator to the gas supply 3 8 NPT female thread Connect the hose to the in line regulator To connect the hose use two wrenches in order to properly tighten the connection Open the gas valve on the gas line Check for leaks on all connections using a spray bottle with soapy water Look for bubble...

Page 2: ... for years of trouble free service The brass burners have been chosen over steel because of their superior performance over long periods of operation The powder coated enclosure can be cleaned with normal cleaners and will not fade over time However if for any reason the generator is not performing correctly shut off the gas supply and turn the unit OFF Simple problems can be remedied by consultin...

Page 3: ...clude the following 1 Powder coated steel enclosure The attractive steel enclosure has been powder coated for a long lasting finish that will not fade or shift color with time The enclosure itself has been engineered to allow the heat produced by the unit to dissipate and also to operate cooler than other competing generators 2 Visual appearance Keeping in mind the importance of the generator s fu...

Page 4: ... the GEN 2 s CO2 producing capacity Use only CAP burners The brass burners CAP uses are customized specifically for CO2 production Each burner installed adds approximately 3 cubic feet of CO2 per hour People operating at altitudes higher than 3000ft above sea level may need to use slightly smaller burners to reduce fuel flow due to lower levels of oxygen available If the flames appear yellowish or...

Page 5: ...have a bad thermocouple The flames on the main burner seem either too large with yellow flames or too small flashing ON and OFF You may have mixed burners Verify you are using natural gas burners with natural gas and propane burners with propane Lazy yellow flames indicate low gas flow due to low propane tank level or low natural gas pressure Long piping runs with natural gas need to be appropriat...

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