CanyCom Masao CM1401 Operator'S Manual Download

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Maintenance

-56-

5. Visually inspect oil level. Make sure oil level

is between upper and lower limits. If it is
below lower limit, add oil.

6. Visually inspect condition of oil. If it is too

dirty or viscosity is not normal, change oil.

7. Screw oil filler cap back in place.

8. Install upper rear cover.

Filling

1. Remove upper rear cover.

2. Remove oil filler cap.

Fill specified amount of correct oil into filler.

4. Check oil level. Make sure oil level is

between upper and lower limits.

5. Screw oil filler cap back in place.

6. Install upper rear cover.

Changing

1. Have an appropriate oil drain pan.
2. Remove upper rear cover.

3. Remove oil filler cap.

4.  Remove drain plug to drain oil.
5.  Put drain plug back in place.
6.  Fill oil.

7. Check oil level and to make sure oil level is

appropriate.

8. Screw oil filler cap back in place.

9. Install upper rear cover.

5355M-0506-020E

Drain Plug

5355M-0506-050E

Upper Limit

Lower Limit

5355M-0506-010E

Oil Filler Cap

Summary of Contents for Masao CM1401

Page 1: ... Operator s Manual Read this manual completely before operating or maintaining this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine 5355 5351 005 ...

Page 2: ...ized Dealer 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Sales Headquarters International TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 All rights reserved Unauthorized use or reproduction of this material is prohibited ...

Page 3: ...ot followed Read and understand this manual and safety labels on machine thoroughly before using this machine Always follow the instructions and safety precautions or serious injury or death could result This machine should only be used for its intended purpose cutting grass and bushes Any other use could be dangerous This machine may not be operated on public road or what is considered to be publ...

Page 4: ...to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Not...

Page 5: ...tees this product based on the terms of warranty Warranty Consult your local CANYCOM dealer or our company s sales department regarding service orders or any questions or problems that may arise when using this machine Please make sure to have the product name serial number and the make and type of engine handy at the time of contact The model and serial number can be found on the model label as s...

Page 6: ... Servicing 10 2 Controls and Components 11 Name and Function of Controls 11 3 Specifications 15 Product Specifications 15 Contents of Tool Bag 16 4 Operation 17 Preparation 17 Pre start up Inspection 17 Checking and Filling Fuel 17 Adjusting Steering Wheel 18 Adjusting Seating Position 20 Adjusting Drive Pedal 22 ...

Page 7: ...Height 35 Cutting 36 5 Maintenance 41 Maintenance Schedule 41 Engine 41 Chassis 42 List of Fluids and Lubricants 45 Greasing Points 46 Greasing Points CMX1402 46 Greasing Points CM1401 47 List of Consumables and Spares 48 Removing and Installing Body Panels 50 Front Cover 50 Head Lamp 51 Upper Rear Cover 51 Lower Rear Cover 52 Rear Fender 52 Step 52 Seat Bracket 53 Cutting Blade Shield 53 ...

Page 8: ...tatic Transmission Fluid 61 Drive Belt 64 Parking Brake 65 Cutting System 66 Cutting Blades 66 Cutting Rotary Drive Belt 68 Cutting Rotary Brake 69 Electrical System 71 Battery 71 Fuses 73 Light Bulbs 74 After Use Care 75 Cutting System 75 After Normal Use 76 After Cold Weather Use 77 Storage 78 6 Troubleshooting 79 Troubleshooting 79 ...

Page 9: ...y understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual 7 Transporting 84 Hauling 84 Loading and Unloading 84 Hoisting 85 Noise and Vibration Levels Noise and vibration levels are stated in the end of this manual ...

Page 10: ...e instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement label from yo...

Page 11: ...afety 2 1 5332 5127 000 8 X73 20057 60 10 5347 5109 000 1 5332 5121 000 3 5332 5122 000 4 5332 5128 000 5 5321 5116 000 6 3667 5063 000 11 5347 5114 000 2 5355M 0101 020E 5305 5326 000 7 5347 5125 000 9 ...

Page 12: ... and cutting rotary clutch in OFF position This is to prevent unintended movement of machine or cutting blade when starting engine Start Interlock Mechanism Engine stops if operator is not seated while cutting blade is rotating This is to reduce the possibility of accident related to moving blade when machine is turned over Automatic Blade Stopping Mechanism ...

Page 13: ... the machine Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating the machine Consult your local authority The operator is responsible for the accidents or hazards caused to other people or their property This machine has a riding capacity ...

Page 14: ...ose clothing or jewelry all of which may get tangled in moving parts Do not operate the machine barefoot or with open sandals Prepare beforehand the working rules and procedures such as signaling and trafic control for the work place Following such rules will reduce the risk of accidents Never handle fuel or grease service the engine or recharge the battery in the presence of fire or spark Perform...

Page 15: ... surface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice Always make certain that there is no obstacle or a person behind the machine when backing up After confirming that it is safe to back up move slowly and avoid sharp turns To reduce the risk of tip over pay special attention when encountering an obstacle or a slope or when bra...

Page 16: ...se that you feel like you could tip over Do not operate the machine near the edge of a cliff an overhang or a slide area Pay special attention after heavy rain or earthquake Do not make sudden maneuvers A sudden start stop or turn can make the machine lose control and could cause a tip over Be especially cautious when traveling on soft or wet ground Drive at a safe speed taking into account the su...

Page 17: ...lls or loses traction during a climb and cannot make it to the top of the slope do not try to turn the machine around Carefully back down slowly straight down the slope Drive straight up or down slopes Avoid turning on a slope When going over the top of a slope go slow an obstacle a sharp drop or another vehicle or person could be on the other side of the crest Avoid driving the machine across a s...

Page 18: ...evel and stable surface Never park on a slope steeper than 10 degrees Avoid parking on a slope less than 10 degrees If parking on a slope less than 10 degrees is absolutely unavoidable apply the parking brake and block the wheels at the lower end of the machine Park the machine facing uphill Do not park sideways on a slope Never park on an instable surface Do not park near the edge of a cliff Obse...

Page 19: ... high pressure Use paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury Check all fuel lines on a regular basis for tightness and wear Tighten or repair them as needed If the engine must be running to perform a service keep hands feet clothing and any part of the body away from any mov...

Page 20: ...t Rear Tire Engine Guard Plastic Bottle Holder Side Cover Right Rear Fender Right Lower Rear Cover Upper Rear Cover Forward Fuel Filler Cap Cutting Blade Shield Left Tool Box Under Front Cover Front Cover Front Tire Head Lamp Side Cover Left Rear Fender Left Handrail 5347M 0201 010E Seat Front Bumper ...

Page 21: ...Controls and Components 12 2 15 17 6 7 8 9 10 2 1 3 14 13 4 5 11 12 16 5355M 0201 020E ...

Page 22: ...d Angle of drive lever determines the speed On the right lever model this lever is on the right hand side See illustration 6 Brake Pedal Brake pedal is used to stop machine When brake pedal is depressed drive lever returns to neutral position and brake is engaged On the right lever model this lever is on the right hand side See illustration 7 Parking Brake Lock Parking brake lock lever is used whe...

Page 23: ...lever back or forth to adjust cutting height 13 Cutting Rotary Clutch Cutting rotary clutch lever is used to start or stop rotating cutting rotary 14 Tilt Lever Tilt lever is used to adjust the angle of steering wheel 15 Head Lamp Switch Head lamp switch is used to turn on or off head lamp When umain switch is on head lamp switch illuminates 16 Fuel Gauge Fuel gauge indicates the amount of fuel in...

Page 24: ... rpm 10 3 14 3600 Maximum Torque N m kgf m rpm 27 2 7 2400 Starter System Electric Recoil Fuel Automotive Unleaded Gasoline Fuel Consumption g kW h g PS h 400 297 Fuel Tank Capacity L 7 0 Ignition Contactless Magneto Spark Plug NGK BR6HS Electrical Battery Type 40B19R Battery Capacity V Ah 12 28 Performance Speed High km h 0 to 13 2 Low km h 0 to 7 4 Minimum Turning Radius m 1 8 Gradeability Degre...

Page 25: ...ound Steering Wheel Brakes Internally Expanding Cutting System Cutting Width mm 975 Cutting Height mm 0 150 21 Steps Blade Type Free Knife Stepped Stay Number of Blades 2 Blade Drive Train Shaft Drive These specifications are subject to change without notice No Content Quantity Note 1 Operator s Manual 1 This Manual 2 Operator s Manual for the Engine 1 4 Engine Service Tool 1 for Servicing Engine ...

Page 26: ...ways perform an inspection before use Refer to the Maintenance Schedule page 41 for the inspection schedule and procedure Checking and Filling Fuel 1 Check fuel gauge If fuel level is low fill fuel 5355M 0401 010E Fuel Gauge Always perform an inspection before every use If a problem is found solve or repair it before use Clean the mowing dust before use to avoid fire Make sure the cooling air inta...

Page 27: ...justing Steering Wheel 1 Pull up tilt lever to adjust steering wheel angle 2 There are five positions for steering wheel angle 3 After adjusting angle return tilt lever to lock steering wheel securely Adjusting Angle Tilting 5347M 0401 030E Tilt Lever Steering Wheel 2 Open fuel filler cap and fill fuel 3 Put fuel filler cap back in place and close it securely Fuel Automotive Unleaded Gasoline Fuel...

Page 28: ...ing wheel to change direction of the pin so that the pin can be easily removed NOTE NOTE 5332M 0401 130E Hole 4 Adjust steering wheel height in prefered position Line up holes on steering shafts and insert pin Move steering wheel up and down to check if the steering wheel is fixed securely 5332M 0401 140E Front Cover Clip Rod 5 Raise steering wheel angle 6 Fit clip on back side of front cover into...

Page 29: ...ed in its position Adjusting Seating Position 5347M 0401 060E Seat Suspension Stiffness Adjust Lever Adjusting Stiffness 1 Move seat suspension stiffness adjust lever to adjust desired seat stiffness 5347M 0401 070E Reclining Adjust Knob Adjusting Reclining Angle 1 Rotate reclining adjust knob on the right of seat to adjust reclining angle of the seat Do not ajust seat posision to the end and recl...

Page 30: ...n when shipped from the factory Seat switch bracket at the back needs to be in the highest position when setting the front in high position NOTE 5355M 0401 090E Bolt Pivot Pin Seat hinge Bracket 2 Undo 2 bolts to remove seat 3 Remove pivot pin to remove seat hinge bracket 5355M 0401 100E 2 1 4 1 Raise seat hinge bracket and 2 turn it around 180 degrees then mount it to seat with pivot pin 5 Mount ...

Page 31: ... NOTE 5335M 0401 010E Seat Switch Bracket Bolts 3 Remove 2 bolts fixing seat switch bracket 4 Move seat switch bracket into desired position and fix with bolts firmly 5 Pull safety pin back and lower the seat Adjusting Height Rear Part 1 Slide seat to the rear most position 2 Pull up seat and push safety pin toward inside to hold seat lifted Move seat and to check if the seat is locked securely He...

Page 32: ...engine does not start after starting procedure is performed several times turn off main switch and wait for 5 to 10 minutes and try again Do not use this machine in temperatures above 40ºC or below 15ºC This machine cannot perform adequately in these temperature ranges Using this machine under such conditions may result in an accident or cause damage to machine In the winter or cold climate warm u...

Page 33: ...feature engine cannot be started unless cutting rotary clutch lever is in OFF position 5347M 0402 101E Auxiliary Transmission Shift Lever L H N 3 Make certain auxiliary transmission shift lever is in N neutral position NOTE NOTE Do not use this machine in the altitude above 1500m 4920ft in its original configuration This machine cannot perform adequately above that altitude Using this machine unde...

Page 34: ... lever returns to neutral position when brake pedal is fully depressed 5 Open fuel cock NOTE 6 Make sure throttle lever is in the slow position 7 Pull choke knob to close choke valve and insert ignition key into main switch 5347M 0402 080E Throttle Lever 5347M 0402 070E Choke Knob 5355M 0402 060E Fuel Cock Open Close ...

Page 35: ...ngs before turning Do not make sudden starts acceralation change of speed change of direction or stop Do not turn at speed Avoid sudden maneuvers this may cause the operator to fall or to be thrown or machine to tip over Use L mode and drive slow on an incline to avoid the operator to fall or to be thrown or machine to tip over Avoid frequent restarting Once engine starts run it for a while to cha...

Page 36: ...tion Do not operate drive pedal or drive lever when brake is locked with parking brake lock lever It can wear out brake 5347M 0402 110E Throttle Lever 3 Move the throttle lever toward fast position to increase engine speed See Specifications page 15 for the speed range in either gear position NOTE Do not operate drive pedal and drive lever simultaneously Do not turn the key to off position while t...

Page 37: ...he position of drive lever NOTE 5347M 0402 150E Steering Wheel 6 Turn steering wheel to turn 5 Depress gradually the forward or reverse side of drive pedal to move in the corresponding direction Driving with Drive Pedal 5347M 0402 130E Drive Pedal Speed can be adjusted continunously by the position of drive pedal NOTE 5347M 0402 120E Brake Pedal 4 Depress brake pedal to release brake pedal lock ...

Page 38: ...n 2 Take foot off drive pedal When Driving with Drive Pedal Drive pedal returns automatically to neutral when released NOTE 5347M 0402 040E Drive Lever Neutral Position 1 Gradually return drive lever to neutral position to slow down 2 Release hand off drive lever When Driving with Drive Lever Do not hold drive lever and depress brake pedal at the same time Or do not depress drive and brake pedals ...

Page 39: ... shift gears Shifting gears while machine is in motion can damage transmission Use L mode when mowing Mowing in H mode can put excessive strain and damage the mowing mechanism NOTE Always shift gears firmly When transmission is not firmly shifted it may jump out of gear resulting in loss of control of machine Shifting 5347M 0402 120E Brake Pedal 3 Depress brake pedal to stop machine completely Whe...

Page 40: ... can damage transmission Use 2WD mode under normal condition Pay attention to the minimum turning radius in AWD mode In AWD mode minimum turning radius is greater than that in 2WD mode 5347M 0402 170E 2WD AWD Shift Lever 1 Stop machine 2 Move 2WD AWD shift lever to 2WD or AWD position firmly Shifting Between 2WD and AWD CMX1402 ...

Page 41: ...perate differential lock lever Operating differential lock lever while machine is in motion can damage differential Keep differential lock in OFF position under normal running condition Differential may be damaged Do not turn machine when differential lock is in ON position 5347M 0402 180E Differential Lock Lever 1 Move differential lock lever to ON position 2 Move auxiliary transmission shift lev...

Page 42: ... park machine on a slope less than 10 degrees make certain to apply parking brake firmly and block wheels with chocks Apply brake and remove key when parking Do not park near combustibles 5347M 0402 200E Throttle Lever 1 Stop machine 2 Move throttle lever toward slow to slow engine speed 5347M 0402 010E Brake Pedal Brake Lock Lever 3 Depress brake pedal and pull brake lock lever to lock brake peda...

Page 43: ...y Transmission Shift Lever L H N 4 Move auxiliary transmission shift lever to N neutral position Main Switch 5332M 0402 210E 5 Turn main switch to off to stop engine Remove ignition key 6 Close fuel cock 5355M 0402 090E Fuel Cock Open Close ...

Page 44: ...k cutting height adjust lever 5347M 0403 020E Cutting Height Adjust Lever 2 With lock button pulled up move cutting height adjust lever to a desired position 3 Release lock to lock cutting height adjust lever Cutting Height Range 0mm 150mm Cutting Height indicated on the side of the adjust lever is for reference purpose only actual cutting height may vary due to the condition of ground or brush an...

Page 45: ...es etc Pay attention to the safety of surroundings and plan ahead when cutting Never attempt to cut with cutting blade shield open When mowing drive forward Machine is intended to mow brush while moving forward and this best prevents stones and debris from being thrown Turn cutting rotary clutch to ON only when mowing Keep it in OFF position all the other times Never attempt to mow brush on the ed...

Page 46: ...ges machine Always clean cutting blades and cutting blade stay after every use see page 75 Remained foreign object may solidified or corrode and make cutting blades hard to remove In case cut grass dust or foreign object enters between cutting blade pin and slot making it difficult to remove cutting blade use a flathead screw driver or similar tool to remove such object first Use L mode when mowin...

Page 47: ...s closed 2 Turn throttle lever to fast position to raise engine speed 3 Move auxiliary transmission shift lever to L low speed 5347M 0403 071E Auxiliary Transmission Shift Lever L H N 5347M 0402 110E Throttle Lever 5355M 0403 060E Cutting Blade Shield ...

Page 48: ...ing blade is rotating NOTE 5347M 0402 130E Drive Pedal 6 Drive machine forward to mow 5347M 0403 020E Cutting Height Adjust Lever 4 Move cutting height adjust lever to a desired height When mowting with this machine for the first time start on a flat surface Drive slowly and in an overlapping pattern If load to cutting blade is high drive slowly or cut twice NOTE 5347M 0402 140E Drive Lever ...

Page 49: ...ver 7 Move cutting rotary clutch lever to OFF to stop cutting blade Moving cutting rotary clutch lever to OFF applies brake on cutting blade to stop 8 Move cutting height adjust lever to the highest position 5347M 0403 090E Cutting Height Adjust Lever NOTE ...

Page 50: ... hours daily clean more frequently in dusty place Change oil First time 20 hours Every 100 afterward Clean spark plugs Every 100 hours Clean fuel strainer Every 200 hours Replace air cleaner element Every 200 hours contact Canycom representative for placement Check and adjust spark plug gap Every 200 hours contact Canycom representative for placement Replace oil filter First time 50 hours Every 20...

Page 51: ...gs do not exhibit excessive play and no irregular noise or overheating shall be observed Transmission Irregular noise or overheating shall not be observed when moving forward or backward There shall not be oil leaks in or around transmission Auxiliary Transmission Transmission can be shifted to either position positively and performs normally Lever shall not be loose or have excessive play Front A...

Page 52: ...acks deformation or corrosion Fastening bolts or nuts shall not be loose or missing Body Panels Shall be free of cracks deformation or corrosion Doors and lids shall open close and lock properly Fastening bolts or nuts shall not be loose or missing Labels Warning labels and instruction plates shall be clean legible and free of damage Cutting System Cutting System Blades shall be free of cracks or ...

Page 53: ...charge battery Battery Battery fluid electrolyte shall be of proper level Page 71 Terminals shall be free of looseness or excessive corrosion Head Lamp Head shall work Lamp lens shall be free of cracks or chipping and water shall not be in the lamp Wiring Connections shall not be loose Wiring shall be free of damages ...

Page 54: ...use Every 500 hours afterwards Gear Oil API rating GL 4 or 5 SAE rating 80 0 9L Front Axle Oil 1 Change Initially After 50 hours of use Every 500 hours afterwards Gear Oil API rating GL 4 or 5 SAE rating 80 0 7L HST Fluid Change Every 300 hours Gasoline Engine Oil API rating SE or better SAE rating 20W 50 1 1L Cutting Rotary Grearbox Oil Change Initially After 50 hours of use Every 500 hours after...

Page 55: ...a pneumatic grease pump charge for two to three seconds Set cutting rotary height to the lowest to grease link pivots NOTE Location Schedule Grade 1 Propeller shaft Every 6 Months Chassis Grease 2 Cutting rotary link pivots Every 6 Months Chassis Grease 3 Cutting rotary drive shaft Every 6 Months Chassis Grease 4 Front axle center pivot Every 6 Months Chassis Grease 5 Side shield Every 6 Months Ch...

Page 56: ...nuckles Every 6 Months Chassis Grease 2 Cutting rotary link pivots Every 6 Months Chassis Grease 3 Cutting rotary drive shaft Every 6 Months Chassis Grease 4 Front axle center pivot Every 6 Months Chassis Grease 5 Side shield Every 6 Months Chassis Grease 5355M 0503 022E 5 5 ...

Page 57: ...1100 Replace if defective 1 Wire Choke 53470112000 Replace if defective 1 Drive Train V belt HST 08521300039 Replace if defective 1 Tire Front 53322202000 Replace if defective or reaches the wear limit 2 Tire Rear 53322302000 Replace if defective or reaches the wear limit 2 Tube Front 53042205000 Replace if defective 2 Tube Rear 53322303000 Replace if defective 2 Brake Lining Rear 73019901000 Repl...

Page 58: ...er Plate Front Axle Rear Right 1 53212118000 Replace if defective 1 Rubber Plate Front Axle Rear Right 2 53332112000 Replace if defective 1 Rubber Plate Front Wheel Inside 1 53322116000 Replace if defective 1 Rubber Plate Front Wheel Inside 2 53062121000 Replace if defective 1 Rubber Plate Front Wheel Rear Inside 2 53232132000 Replace if defective 1 Rubber Plate Blade Shield Rear 53324113000 Repla...

Page 59: ...over NOTE Removing and Installing Body Panels Cut or pinch hazard exists when removing or installing body panels beware of sharp edges and pinch points Make certain to reinstall panels after removing for repairs or inspection Front Cover 5347M 0401 040E Latch Front Cover 1 Pull top side of front cover to unlock latch 5347M 0401 110E 2 Pull up front cover Tool box is provided under the front cover ...

Page 60: ...nd lift tray Flange Bolt Head Lamp Unit 5347M 0509 040E 4 Remove 2 flange bolts fixing head lamp unit to remove head lamp unit Grommet 5332M 0509 060E 5 Insert projections at the bottom of head lamp unit into holes of grommet on bumper and install it in reverse order Upper Rear Cover 5355M 0505 030E Upper Rear Cover 1 Remove 2 bolts 2 Remove upper rear cover ...

Page 61: ... 1 Remove 3 bolts fixing step 2 Remove step 3 Remove step on the other side in the same way 5332M 0505 080E Step Bolt 5355M 0505 040E Lower Rear Cover Rear Fender 1 Remove 3 bolts 2 Remove rear fender 5355M 0505 050E Rear Fender Right hand side shown Same on the left hand side NOTE ...

Page 62: ...n lifting seat If seat is not in the rear most position slide lever may interfere with step preventing seat to be lifted to the holding position Make sure cutting blade shield is securely locked in the lowest position and does not open to the side Loose shield may allow objects to be thrown resulting in injury to the operator or by standers or in property damage Stop engine before opening cutting ...

Page 63: ...lock lever to lock shield Lock pin will also return to lock position automatically Flipping up shield 5335M 0505 070E Cutting Blade Shield Lock Pin Lock Lever 5347M 0505 090E Lock Lever Opening shield to the side 1 Undo nut to remove lock plate 5347M 0505 080 5347M 0505 100E Lock Plate Nut 2 Squeeze lock lever to open shield to the side ...

Page 64: ... that has been running is very hot Allow engine to cool before servicing or severe burns may result Keep fire and spark away when servicing Make certain to fill engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to engine Dispose of the drained oil properly 5355M 0506 010E Oil Filler Cap 1 Park machin...

Page 65: ...ied amount of correct oil into filler 4 Check oil level Make sure oil level is between upper and lower limits 5 Screw oil filler cap back in place 6 Install upper rear cover Changing 1 Have an appropriate oil drain pan 2 Remove upper rear cover 3 Remove oil filler cap 4 Remove drain plug to drain oil 5 Put drain plug back in place 6 Fill oil 7 Check oil level and to make sure oil level is appropri...

Page 66: ...educes engine performance and shortens engine life Replace air cleaner element if damaged 5355M 0506 030E Air Cleaner Case Latches 1 Undo latches and pull out air cleaner case 2 Follow the instructions in Operator s Manual for the engine to inspect clean or change air cleaner element 3 Install air cleaner case ...

Page 67: ... removing a spark plug cap Conductor in the cable may be severed or damaged If a spark plug is damaged replace it with a new one 5355M 0506 040E Spark Plug Cap 1 Follow the instructions in Operator s Manual for the engine to inspect clean or change spark plug ...

Page 68: ... Inflate tires to the specified pressure Under or over inflation causes uneven wear or other damages to tires Dispose of drained oil properly Tire Size Pressure KPa kgf cm2 Front Wheel AGR4 00 7 2PR 120 1 2 Rear Wheel 17 8 00 8 4PR 240 2 4 5332M 0507 010E Valve Cap 1 Park machine on level ground 2 Remove valve cap 3 Check tire air pressure If different from the specified values adjust pressure 4 P...

Page 69: ...ission Oil Oil to use and capacity Page 45 NOTE 5332M 0507 040E Drain Plug Check Bolt 1 Park machine on level ground 2 Have an appropriate oil drain pan 3 Remove transmission oil drain plug to drain oil 4 Install drain plug back in place 5355M 0507 010E Filler Cap 5 Remove upper rear cover 6 Remove transmission oil filler cap 7 Remove check bolt 8 Fill specified amount of correct oil into filler u...

Page 70: ...luid level before starting or wait until HST fluid cools off sufficiently Hot HST fluid expands in volume and does not provide correct reading When oil is sufficiently cooled and is at the MIN level its amount is sufficient Do not exceed beyond MAX level HST fluid may expand and overflow Change HST oil once a year or every 500 hours whichever comes first Oil to use and capacity Page 45 NOTE HST is...

Page 71: ...eservoir so that oil level is above MIN line on reservoir 4 Reinstall cap back in place and screw it securely 5 Install right rear fender Filling 5335M 0507 050E MIN 1 Remove right rear fender 2 Remove lower rear cover 3 Have an appropriate oil drain pan 4 Remove filler cap 5 Remove drain plug to drain HST oil Changing HST system cannot be fully drained due to its design Do not operate drive pedal...

Page 72: ...gine and run it for a while Stop it and check HST oil level 11 Restart engine and drive machine back and forth from standstill several times 12 Check oil level If it is lower fill 13 Perform 10 12 until oil level stabilizes 14 Check if there is no oil leak 15 After changing HST oil check oil level every 10 30 minutes of use for a while and fill as necessesary ...

Page 73: ...move upper and lower rear covers 2 Check V belt tension Push V belt by finger and check that deflection at center point A is in the range of 10 to 20 mm If it is out of this range adjust with adjust nut 3 Visually inspect belt Replace belt if it is damaged For replacement contact your CANYCOM representative 4 Install upper and lower rear covers 5355M 0507 030E Spring Lock Nut Adjust Nut ...

Page 74: ...ake does not work even the brake pedal is locked the brake shoe is worn out Please contact your CANYCOM representative for replacement Always keep brake adjusted for maximum performance Improperly adjusted brakes may result in property damage serious injury or death Parking Brake Front Brake CMX1402 7 Lock brake pedal and inspect that the strech of spring is between 5mm and 8mm If it is not within...

Page 75: ...ecome sharp due to wear When handling blade or blade stay always wear thick gloves and handle carefully Injury may occur Stop engine and remove ignition key when servicing Allow machine to cool off before servicing Engine and its ancillaries are very hot after operation and may pose a burn hazard 1 Open cutting blade shield 2 Visually inspect blades and bolts for wear and damage If blades or bolts...

Page 76: ...tion Carriage Bolt Blade Stay 3 Unfasten nut A then nut B to remove blade 4 Place a new or flipped blade under blade stay Insert carriage bolt 5 Place collar and cap 6 Hold blade with strong stick like object 7 Thread nut B and tighten it to a specified torque 8 Thread nut B Tighten it by hand When it cannot be turned by hand tighten it for one turn by a wrench 9 Close cutting blade shield cover N...

Page 77: ...Inspect and adjust the V belt after the first day s 4 hours use For a longer service life inspect and adjust as necessary the V belt as the daily pre start up checks NOTE Spring Washer 5355M 0508 010E Notch 1 Remove upper and lower rear cover 2 Turn cutting rotary clutch lever to ON 3 Inspect the condition of V belt to be free of damages or wear Replace if damaged or worn Contact your CANYCOM repr...

Page 78: ...entative for replacement NOTE Do not allow bystanders to come near machine when inspecting cutting rotary brake Ride on machine when testing cutting rotary brake Never attempt to check the performance of cutting rotary brake with cutting blade shield open Stones or rocks can be thrown and cause damage to surrounding properties or persons Cutting Rotary Brake Never place any part of body under cutt...

Page 79: ...utting blade or remove upper rear cover to observe the rotation of cutting blade V belt Avoid observing cutting blade directly If upper rear cover is removed to observe V belt reinstall it when checking is done 4 If lining is in contact with lining groove or the gap between back plate and pulley is greater than 5mm adjust turnbuckle Lock Nut Turnbuckle 5355M 0508 030E 1 Remove upper and lower rear...

Page 80: ... electrical system Shock hazard Do not handle electrical components with wet hands Never charge battery when the fluid level is below lower level line Charging battery with insufficient fluid may shorten battery life or cause an explosion Battery fluid diluted sulfic acid is corrosive and causes severe burns Be extremeley cautious when handling battery fluid If battery fluid is spilt on clothes im...

Page 81: ...uses damage to electrical components and wiring Follow battery charger user s manual when charging When filling battery fluid do fill above Upper Limit line Battery fluid can spill over and damage painted surfaces or corrode metal parts Always disconnect terminal first and connect terminal first Disconnecting or connecting in the opposite order may cause a short circuit When installing battery mak...

Page 82: ...n Fuse 15A Lights Fuse 10A Replacement Fuse Page 50 NOTE Filling UPPER LEVEL LOWER LEVEL Filler Cap 5321M 0510 020E 1 Remove front cover 2 Remove battery 3 Remove filler cap 4 Fill distilled water to UPPER LEVEL line 5 Install filler cap 6 Install battery 7 Install front cover 5116M 0509 040E 1 Remove front cover 2 Remove battery from machine 3 Follow instructions in battery charger user s manual ...

Page 83: ...n electrical system Do not touch bulb when it is hot It may cause burns Do not touch the glass part of light bulb directly with fingers It may reduce service life Light Bulbs to use Page 50 NOTE Head Lamp Socket Light Bulb 5332M 0508 050E 1 Remove front cover and head lamp unit 2 Turn socket to remove 3 Replace with new light bulb 4 Install socket 5 Install head lamp and front cover ...

Page 84: ... rotary clutch to ON only when cleaning Keep it in OFF position all the other times Do not set cutting height too low It may hit ground NOTE 6 Move cutting rotary clutch lever to ON to rotate cutting blade to clean 7 When cleaning is done move cutting rotary clutch lever to OFF to stop cutting blade 8 Move cutting height adjust lever to 150 9 Turn throttle lever to slow to lower engine speed 10 St...

Page 85: ... or control panel with running water water may enter inside and cause rust or damage Always clean cutting blades and blade pins after use Dirt or foreign matters may solidify or corrode blades and make it difficult to remove them 1 Clean machine wash off dirt mud and remove grass and other foreign materials after use 2 Clean cutting system See page 75 3 Check if cutting blades can be rotate after ...

Page 86: ...inoperable due to freezing After Cold Weather Use Fire hazard clean machine of cut grass and similar material after use Cut grass that is accumulated on the machine can catch fire 1 Clean machine wash off dirt mud and remove grass and other foreign materials after use 2 Park machine on a paved or firm dry surface or on a bed of lumber 3 If machine is to be left outside cover machine with protectiv...

Page 87: ... machine Inspect fill and charge battery 10 Cover machine with protective water proof covering after machine is cooled off Do not wash engine or control panel with running water water may enter inside and cause rust or damage Clean machine before storage dirt or foreign objects may freeze and cause damage Do not store machine in a humid dusty or hot place Fire hazard do not store machine where the...

Page 88: ...lt to start Out of fuel Fill fuel Page 17 Excessive fuel in the engine Wait a while and try starting again Battery capacity is insufficient Add battery fluid Charge battery Replace battery Page 71 Page 71 Battery cable is disconnected Connect the battery cable Insufficient or wrong oil Fill or change oil Page 55 Dirty or damaged spark plug Clean or replace the spark plug Page 58 Other other than t...

Page 89: ...YCOM representative Excessive oil consumption Please contact your CANYCOM representative Engine overheats Insufficient amount of engine oil Fill oil Page 55 Rotating screen or cooling fins are clogged or blocked Clean Excessive fuel consumption Clogged air cleaner Clean or replace the air cleaner Page 57 Other other than the above Please contact your CANYCOM representative Black smoke comes out of...

Page 90: ...CANYCOM representative Machine does not turn smoothly Tires are not properly inflated Adjust tire pressure Page 59 Differential lock engaged Disengage differential lock Other other than the above Please contact your CANYCOM representative Machine does not run straight Tie rod is not properly adjusted Please contact your CANYCOM representative Other other than the above Please contact your CANYCOM ...

Page 91: ...rmal vibration occurs when cutting blade is rotated Cutting blade is damaged or lost Replace cutting blades Page 66 Foreign object is caught by cutting blade Remove or clean foreign object Other other than the above Please contact your CANYCOM representative Cut grass is not discharged properly Grass is wet Cut when grass is dry Grass is too long Cut in several steps at different heights Cutting h...

Page 92: ... height is too low Raise cutting height Machine turns too fast Turn slowly Work site has undulations Raise cutting height Cutting blade knives or stay is bent Replace Cutter load is too high Engine speed is too low Raise engine speed Driving speed is too high Drive slow Cut grass or vines are tangled to cutting blade axle Untangle ...

Page 93: ...of loading deck of transporter and have anti slip ramp surfaces Secure the hooks of loading ramps firmly and flush with loading deck Move slowly forward when loading onto and move slowly backward when unloading off of transporter Pay special care when going over the joint between loading deck and ramps machine may tip Do not turn on loading ramps Machine may fall Tie down machine securely Make sur...

Page 94: ... Never start the engine when hoisted 2 Place loading ramps Secure hooks oframps firmly and flush with loading deck 3 Shift auxiliary transmission shift lever to Low and drive machine slowly forward onto loading deck Set cutting height adjust lever to 150 Pay attention not to hit loading lamp or loading deck when loading on a transporter 4 Park machine according to the instructions in Parking Page ...

Page 95: ... LEVEL evaluated based on factory standard NOISE LEVEL Model Engine Rated revolution Vibration Mower Blade Clutch Steering wheel top Steering wheel bottom Seat CMX1402 3600 rpm ON 16m s2 14m s2 2 7m s2 OFF 14m s2 10m s2 1 3m s2 VIBRATION evaluated based on factory standard VIBRATION ...

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CanyCom Masao CM1401, Operator'S Manual

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