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CanyCom CMX 252, Operator'S Manual

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CanyCom CMX 252 Operator'S Manual Download Page 79

Maintenance

-70-

5

Electrical System

Battery

 • Always stop engine and remove ignition key when servicing electrical system.

 •  Shock hazard. Do not handle electrical components with wet hands. 

 • Never charge battery when the fluid level is below "lower level" line. Charging 

battery with insufficient fluid may shorten battery life or cause an explosion.

 • Battery fluid (diluted sulfic acid) is corrosive and causes severe burns. Be 

extremeley cautious when handling battery fluid. If battery fluid is spilt on 
clothes, immediately rinse with plenty of water. If spilt on skin or in an eye, 
immediately rinse with plenty of water and promptly consult a physician. 

 • Explosion hazard. Keep open flame or spark away from battery. Hydrogen 

gas generated during charging is extremely explosive.• Never fill battery fluid 
beyond "upper level" line. Battery fluid may spill and cause damage to machine 
or injury to person.

• Always disconnect (-) terminal first, and connect (+) terminal first. Disconnecting 

or connecting in the opposite order may cause a short circuit. 

5.  Move cutting rotary clutch lever to [OFF] to observe if cutting blade stops. If it does not 

stop (if it keeps turning by inertia), adjust cutting rotary brake. To see if cutting rotary 
is running or not, observe the rotating sound of cutting blade, or open engine hood to 
observe the rotation of cutting blade V-belt. Avoid observing cutting blade directly.   

Summary of Contents for CMX 252

Page 1: ... Operator s Manual Read this manual completely before operating or maintaining this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine 5341 5311 000 ...

Page 2: ...ized Dealer 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Sales Headquarters International TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 All rights reserved Unauthorized use or reproduction of this material is prohibited ...

Page 3: ...ot followed Read and understand this manual and safety labels on machine thoroughly before using this machine Always follow the instructions and safety precautions or serious injury or death could result This machine should only be used for its intended purpose cutting grass and bushes Any other use could be dangerous This machine may not be operated on public road or what is considered to be publ...

Page 4: ...to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Not...

Page 5: ...tees this product based on the terms of warranty Warranty Consult your local CANYCOM dealer or our company s sales department regarding service orders or any questions or problems that may arise when using this machine Please make sure to have the product name serial number and the make and type of engine handy at the time of contact The model and serial number can be found on the model label as s...

Page 6: ...Components 11 Name and Function of Controls 11 3 Specifications 15 Product Specifications 15 Contents of Tool Bag 16 4 Operation 17 Preparation 17 Pre start up Inspection 17 Checking and Filling Fuel 17 Adjusting Steering Wheel 18 Adjusting Seating Position 20 Adjusting Drive Pedal 22 Driving 22 Starting 22 Driving 26 Stopping 28 Shifting 30 ...

Page 7: ...tting Deck Joint 35 Cutting 37 5 Maintenance 42 Maintenance Schedule 42 Engine 42 Chassis 43 List of Fluids and Lubricants 46 Greasing Points 47 Greasing Points CMX253 47 Greasing Points CM252 48 List of Consumables and Spares 49 Removing and Installing Body Panels 51 Front Cover 51 Head Lamp 52 Engine Hood 53 Lower Rear Cover 53 Step 53 Seat Bracket 54 Cutting Blade Shield 54 ...

Page 8: ...HST Hydrostatic Transmission Fluid 62 Drive Belt 64 Parking Brake 65 Cutting System 66 Cutting Blades 66 Cutting Rotary Drive Belt and Cutting Rotary Brake 67 Electrical System 70 Battery 70 Circuit Breaker and Fuses 72 Light Bulbs 74 After Use Care 75 After Normal Use 75 After Cold Weather Use 76 Storage 77 6 Troubleshooting 78 Troubleshooting 78 ...

Page 9: ...icate signed after you have received and fully understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual 7 Transporting 83 Hauling 83 Loading and Unloading 83 Hoisting 84 ...

Page 10: ...low the instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement label f...

Page 11: ... 5332 5127 000 8 5332 5127 000 10 5341 5406 000 12 5332 5109 000 1 5332 5121 000 3 5332 5122 000 4 5332 5128 000 5 5321 5116 000 6 3667 5063 000 11 5332 5114 000 2 5341M 0101 020E 5305 5326 000 7 5335 5125 000 9 ...

Page 12: ... and cutting rotary clutch in OFF position This is to prevent unintended movement of machine or cutting blade when starting engine Start Interlock Mechanism Engine stops if operator is not seated while cutting blade is rotating This is to reduce the possibility of accident related to moving blade when machine is turned over Automatic Blade Stopping Mechanism ...

Page 13: ... the machine Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating the machine Consult your local authority The operator is responsible for the accidents or hazards caused to other people or their property This machine has a riding capacity ...

Page 14: ...ose clothing or jewelry all of which may get tangled in moving parts Do not operate the machine barefoot or with open sandals Prepare beforehand the working rules and procedures such as signaling and trafic control for the work place Following such rules will reduce the risk of accidents Never handle fuel or grease service the engine or recharge the battery in the presence of fire or spark Perform...

Page 15: ... surface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice Always make certain that there is no obstacle or a person behind the machine when backing up After confirming that it is safe to back up move slowly and avoid sharp turns To reduce the risk of tip over pay special attention when encountering an obstacle or a slope or when bra...

Page 16: ...se that you feel like you could tip over Do not operate the machine near the edge of a cliff an overhang or a slide area Pay special attention after heavy rain or earthquake Do not make sudden maneuvers A sudden start stop or turn can make the machine lose control and could cause a tip over Be especially cautious when traveling on soft or wet ground Drive at a safe speed taking into account the su...

Page 17: ...he engine stalls or loses traction during a climb and cannot make it to the top of the slope do not try to turn the machine around Carefully back down slowly straight down the slope Drive straight up or down slopes Avoid turning on a slope When going over the top of a slope go slow an obstacle a sharp drop or another vehicle or person could be on the other side of the crest Avoid driving the machi...

Page 18: ...evel and stable surface Never park on a slope steeper than 10 degrees Avoid parking on a slope less than 10 degrees If parking on a slope less than 10 degrees is absolutely unavoidable apply the parking brake and block the wheels at the lower end of the machine Park the machine facing uphill Do not park sideways on a slope Never park on an instable surface Do not park near the edge of a cliff Obse...

Page 19: ... high pressure Use paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury Check all fuel lines on a regular basis for tightness and wear Tighten or repair them as needed If the engine must be running to perform a service keep hands feet clothing and any part of the body away from any mov...

Page 20: ...Rear Lamp CMX253 Only Rear Tire Engine Hood Plastic Bottle Holder Side Cover Right Guide Wheel Guide Wheel Rear Bumper Lower Rear Cover Forward Fuel Filler Cap Cutting Blade Shield Left Tool Box Under Front Cover Front Cover Front Tire Head Lamp Side Cover Left Handrail 5341M 0201 010E Seat Front Bumper ...

Page 21: ...Controls and Components 12 2 5341M 0201 020E 13 15 12 5 6 7 8 9 1 19 2 11 10 3 4 16 18 17 14 ...

Page 22: ...ion 5 Brake Pedal Brake pedal is used to stop machine When brake pedal is depressed drive lever returns to neutral position and brake is engaged On the right lever model this lever is on the right hand side See illustration 6 Parking Brake Lock Parking brake lock lever is used when parking machine securely Pulling parking lock lever while brake pedal is depressed locks brake pedal On the right lev...

Page 23: ...t of fuel in fuel tank 15 Hour Meter Hour meter indicates the cumulative total operating time of the machine in 0 1 hour increments 16 Cutting Deck Retractor This switch retracts cutting deck to the travel highest position When this is lit the height of cutting deck can be adjusted with cutting height volume When unlit cutting deck retracts to the travel position 17 Cutting Height Knob Cutting Hei...

Page 24: ...PS 18 4 25 0 Maximum Torque N m kgf m rpm 53 6 5 47 Starter System Electric Fuel Automotive Unleaded Gasoline Fuel Consumption g kW h g PS h 378 280 Fuel Tank Capacity L 20 Ignition Contactless Magneto Spark Plug NGK BPR5ES Electrical Battery Type 38B19R Battery Capacity V Ah 12 28 Performance Speed High km h 0 to 13 8 Low km h 0 to 7 7 Minimum Turning Radius m 1 8 Gradeability Degrees 25 15 Stabi...

Page 25: ...el Brakes Internally Expanding Cutting System Cutting Width mm 1234 Cutting Height mm 0 120 Blade Type Stepped Straight Knife X 2 Number of Blades 2 Blade Drive Train Shaft Drive These specifications are subject to change without notice No Content Quantity Note 1 Operator s Manual 1 This Manual 2 Operator s Manual for the Engine 1 3 Engine Service Tool 1 for servicing engine 4 5mm Hex Key 1 for ch...

Page 26: ...p Inspection Preparation Always perform an inspection before use Refer to the Maintenance Schedule page 42 for the inspection schedule and procedure Checking and Filling Fuel 1 Check fuel gauge If fuel level is low fill fuel 5332M 0401 010E Fuel Gauge 2 Open fuel filler cap and fill fuel 3 Put fuel filler cap back in place and close it securely Fuel Automotive Unleaded Gasoline Fuel Tank Capacity ...

Page 27: ...or substitute cutting blades After adjusting steering wheel try moving steering wheel back and forth and up and down to make sure it is securely locked in its position Adjusting Steering Wheel 1 Pull up tilt lever to adjust steering wheel angle 2 There are five positions for steering wheel angle 3 After adjusting angle return tilt lever to lock steering wheel securely Adjusting Angle Tilting 5332M...

Page 28: ...ed NOTE 5332M 0401 130E Hole 4 Adjust steering wheel height in prefered position Line up holes on steering shafts and insert pin Move steering wheel up and down to check if the steering wheel is fixed securely 5332M 0401 140E Front Cover Clip Rod 5 Raise steering wheel angle 6 Fit clip on back side of front cover into the rod 7 Latch top edge of the front cover Pay attention not to catch the front...

Page 29: ...cked in its position Adjusting Seating Position 5332M 0401 060E Seat Suspension Stiffness Adjust Lever Adjusting Stiffness 1 Move seat suspension stiffness adjust lever to adjust desired seat stiffness 5332M 0401 071E Reclining Adjust Knob Adjusting Reclining Angle 1 Rotate reclining adjust knob on the right of seat to adjust reclining angle of the seat Do not ajust seat posision to the end and re...

Page 30: ...r the seat NOTE Adjusting Height Front Part 1 Pull up seat and push safety pin toward inside to hold seat lift up 2 Adjust seat switch bracket in the highest position If the seat height is not high enought with the rear part of seat in the highest position adjust height of front the part of seat Seat switch bracket need to be in the highest position when addjusting height of front part of seat NOT...

Page 31: ...bolts fixing forward pedal with drive pedal 2 Adjust the pedal forward into the desired position and fix with bolts Drive pedal can be adjusted in 3 positions and angle Driving Always start and run engine in a well ventilated place Always stay on seat when starting engine Never attempt to start engine away from machine Run over accident may result Starting NOTE ...

Page 32: ...temperature ranges Using this machine under such conditions may result in an accident or cause damage to machine In the winter or cold climate warm up engine thoroughly before driving machine A cold engine delivers poor performance which may result in an accident It also causes excessive wear Do not use this machine in dusty places such as desert Dust may clog air cleaner or enter engine which may...

Page 33: ...lutch Lever 2 Make sure cutting rotary clutch lever is in OFF position Safety feature engine cannot be started unless cutting rotary clutch lever is in OFF position 5332M 0402 030E Auxiliary Transmission Shift Lever L H N 5332M 0402 040E Drive Lever Nutral Position 3 Make certain auxiliary transmission shift lever is in N neutral position 4 Make certain drive lever is in nutral position Drive leve...

Page 34: ...o main switch 8 Turn key to start position to start engine Release key immediately after engine starts Key automatically returns to ON position 9 Run engine without load for about 5 minutes to warm up 5332M 0402 080E Throttle Lever Avoid frequent starting Once engine starts run it for a while to charge battery Drive machine gently in the first week 40 to 50 hours of operation after purchase for br...

Page 35: ... come near machine when driving Always make certain of the safety of your surroundings before driving start slow Always make certain of the safety of your surroundings before turning Do not make sudden starts acceralation change of speed change of direction or stop Do not turn at speed Avoid sudden maneuvers this may cause the operator to fall or to be thrown or machine to tip over Do not operate ...

Page 36: ...ve the throttle lever toward fast position to increase engine speed See Specifications page 15 for the speed range in either gear position NOTE 5332M 0402 120E Brake Pedal 4 Depress brake pedal to release brake pedal lock 5 Depress gradually the forward or reverse side of drive pedal to move in the corresponding direction Driving with Drive Pedal 5332M 0402 130E Drive Pedal Speed can be adjusted c...

Page 37: ...osition of drive lever NOTE 5332M 0402 150E Steering Wheel 6 Turn steering wheel to turn Do not make a sudden stop Operator may be thrown off or machine may skid or tip over Always park on a firm level place Never park on a potentially dangerous place Stopping Do not hold drive lever and depress brake pedal at the same time Or do not depress drive and brake pedals at the same time HST may be damag...

Page 38: ...332M 0402 040E Drive Lever Nutral Position 1 Gradually return drive lever to nutral position to slow down 2 Release hand off drive lever When Driving with Drive Lever 5332M 0402 120E Brake Pedal 3 Depress brake pedal to stop machine completely When brake pedal is depressed drive lever returns to neutral position 5332M 0402 090E Fuel Cock Open Close 4 Open engine hood and close fuel cock Close engi...

Page 39: ...modes Shifting gears while machine is in motion can damage transmission Use 2WD mode under normal condition Pay attention to the minimum turning radius in AWD mode In AWD mode minimum turning radius is greater than that in 2WD mode Shifting Between 2WD and AWD CMX253 Always stop machine to shift gears Shifting gears while machine is in motion can damage transmission NOTE Always shift gears firmly ...

Page 40: ...ntial lock lever Operating differential lock lever while machine is in motion can damage differential Keep differential lock in OFF position under normal running condition Differential may be damaged Do not turn machine when differential lock is in ON position 5332M 0402 180E Differential Lock Lever 1 Move differential lock lever to ON position 2 Move auxiliary transmission shift lever to L low sp...

Page 41: ...park machine on a slope less than 10 degrees make certain to apply parking brake firmly and block wheels with chocks Apply brake and remove key when parking Do not park near combustibles 5332M 0402 200E Throttle Lever 1 Stop machine 2 Move throttle lever toward slow to slow engine speed 4 Once machine is out of the slippery area stop and move differential lock lever to OFF position 5332M 0402 190E...

Page 42: ...dal and pull brake lock lever to lock brake pedal in depressed position 5332M 0402 030E Auxiliary Transmission Shift Lever L H N 4 Move auxiliary transmission shift lever to N neutral position Main Switch 5332M 0402 210E 5 Turn main switch to off to stop engine Remove ignition key ...

Page 43: ... 5341M 0403 020E 2 When Cutting Deck Retractor Switch is lit the height of cutting deck can be adjusted with Cutting Height Knob Cutting Height Range 0mm 120mm Cutting Height indicated in the Indocator is for reference purpose only actual cutting height may vary due to the condition of ground or brush and other factors NOTE When loading machine to or unloading it from a truck set the cutting deck ...

Page 44: ...her position may cause damages 1 Tilt Cutting Deck Slide Switch right to move cutting deck to the right 2 Tilt Cutting Deck Slide Switch left to move cutting deck to the left Release Cutting Deck Slide Switch when cutting deck reaches to the left or right limit NOTE 左 Cutting Deck Slide Switch Right Left 5341M 0403 040E 1 Move cutting deck to the right most position Release Cutting Deck Slide Swit...

Page 45: ...ght deck horizontally fully up or fully down and push Deck Joint Fix Lever down to fix right deck to the respective position Right deck can be fixed at horizontal upper most 30 degrees upward and lowermost 25 degrees downward positions Fix right deck at the horizontal position before translating it back to the left Cutting deck cannot be translated unless left and right decks are level NOTE Deck J...

Page 46: ...r machine when cutting Rotating cutting blades can throw stones or debris and cause injuries and damages to nearby people animals crops buildings automobiles etc Pay attention to the safety of surroundings and plan ahead when cutting Never attempt to cut with cutting blade shield open When cutting drive forward Machine is intended to cut brush while moving forward and this best prevents stones and...

Page 47: ...ine cutting decks are wider than the rest of the machine and they protrude beyond wheel tracks Make sure not to hit decks with obstacles particularly when they are translated to the right Hitting decks may damage translating mechanism Inspect the work site beforehand inspect terrain and locate holes drops or obstacles Also inspect overhead obstacles such as the branches of a tree Pay special atten...

Page 48: ...ake sure cutting blade shield is in place and closed 5332M 0402 110E Throttle Lever 2 Turn throttle lever to fast position to raise engine speed 3 Move auxiliary transmission shift lever to L low speed 5332M 0403 070E Auxiliary Transmission Shift Lever L H N ...

Page 49: ... seat while cutting blade is rotating NOTE 5332M 0402 130E Drive Pedal 6 Drive machine forward to cut Cutting Height Knob Up Down 5341M 0403 020E 4 Turn cutting height knob to set a desired height When cutting with this machine for the first time start on a flat surface Drive slowly and in an overlapping pattern If load to cutting blade is high drive slowly or cut twice NOTE ...

Page 50: ...ade Moving cutting rotary clutch lever to OFF applies brake on cutting blade to stop 8 Turn cutting height knob to set cutting deck to the highest position Cutting Height Knob Up Down 5341M 0403 020E NOTE If cutting deck retractor switch is lit pressing it turns it unlit and sets cutting deck to the highest position NOTE ...

Page 51: ... in dusty place Change oil First time 20 hours Every 50 afterward Clean spark plugs Every 100 hours Replace fuel strainer Every 200 hours Replace air cleaner element Every 200 hours contact Canycom representative for placement Check and adjust spark plug gap Every 200 hours contact Canycom representative for placement Replace oil filter First time 50 hours Every 200 afterward contact Canycom repre...

Page 52: ...gs do not exhibit excessive play and no irregular noise or overheating shall be observed Transmission Irregular noise or overheating shall not be observed when moving forward or backward There shall not be oil leaks in or around transmission Auxiliary Transmission Transmission can be shifted to either position positively and performs normally Lever shall not be loose or have excessive play Front A...

Page 53: ...cks deformation or corrosion Fastening bolts or nuts shall not be loose or missing Body Panels Shall be free of cracks deformation or corrosion Doors and lids shall open close and lock properly Fastening bolts or nuts shall not be loose or missing Labels Warning labels and instruction plates shall be clean legible and free of damage Cutting System Cutting System Blades shall be free of cracks or d...

Page 54: ...ry Battery fluid electrolyte shall be of proper level Page 70 Terminals shall be free of looseness or excessive corrosion Head Lamp Tail Lamp 1 Head and tail lamps shall work Lamp lens shall be free of cracks or chipping and water shall not be in the lamp Wiring Connections shall not be loose Wiring shall be free of damages 1 CMX253 only ...

Page 55: ...0 1 4L Transmission Oil Change Initially After 50 hours of use Every 500 hours afterwards Gear Oil API rating GL 4 or 5 SAE rating 80 0 9L Front Axle Oil 1 As needed Gear Oil API rating GL 4 or 5 SAE rating 80 0 7L HST Fluid As needed Gasoline Engine Oil API rating SE or better SAE rating 20W 50 4 0L Cutting Rotary Grearbox Oil As needed Gear Oil API rating GL 4 or 5 SAE rating 80 0 15L Battery El...

Page 56: ...vy stop pushing When using a pneumatic grease pump charge for two to three seconds Set cutting rotary height to the lowest to grease link pivots NOTE Location Schedule Grade 1 Propeller shaft Every 6 Months Chassis Grease 2 Cutting rotary link pivots Every 6 Months Chassis Grease 3 Cutting rotary drive shaft Every 6 Months Chassis Grease 4 Guide wheel pivots Every 6 Months Chassis Grease Greasing ...

Page 57: ...503 020E Location Schedule Grade 1 Front knuckles Every 6 Months Chassis Grease 2 Cutting rotary link pivots Every 6 Months Chassis Grease 3 Cutting rotary drive shaft Every 6 Months Chassis Grease 4 Guide wheel pivots Every 6 Months Chassis Grease ...

Page 58: ...ve 1 Fuel System Hose Carburator Fuel Pump 263 68006 B3 Every 2 years 1 Hose Fuel Pump Fuel Filter 263 68007 B3 Every 2 years 1 Hose Fuel Filter Fuel Cock 53320316000 Every 2 years 1 Hose Fuel Cock Fuel Tank 53320315000 Every 2 years 1 Drive Train V belt HST 08521300036 Replace if defective 1 Tire Front 1 2 53322202000 Replace if defective or reaches the wear limit 2 Tire Rear 1 2 53322302000 Repl...

Page 59: ...ive 2 V Belt Cutting Rotary 08521600037 Every 50 hours or when defective 2 Brake Lining Cutting Rotary 53104301000 Replace if worn or defective 2 Wire Cutting Rotary Clutch 53322408000 Replace if defective 1 Pin 53414205000 Replace if defective or when replacing blades 2 Hard Lock Screw 53414205000 Replace if defective or when replacing blades 2 Electrical System Battery 37053901000 Replace if def...

Page 60: ... edges and pinch points Make certain to reinstall panels after removing for repairs or inspection Front Cover 5332M 0401 040E Latch Front Cover 1 Pull top side of front cover to unlock latch 5332M 0401 110E 2 Pull up front cover Tool box is provided under the front cover Use this tool box to store tools or substitute cutting blades NOTE ...

Page 61: ...fixing head lamp unit to remove head lamp unit Grommet 5332M 0509 060E 5 Insert projections at the bottom of head lamp unit into holes of grommet on bumper and install adversely 5332M 0401 140E Front Cover Clip Rod 3 Raise steering wheel to the maximum angle and fit clip on the back of front cover to rods 4 Fit upper part of front cover Beware not to catch front cover by the plates on both sides w...

Page 62: ...Engine Hood 1 Pull lever and open engine hood Lower Rear Cover 5332M 0505 040E Rear Cover 1 Remove 4 bolts 2 Remove lower rear cover Step 1 Remove 3 bolts fixing step 2 Remove step 3 Remove step on the other side in the same way 5332M 0505 080E Step Bolt ...

Page 63: ...n lifting seat If seat is not in the rear most position slide lever may interfere with step preventing seat to be lifted to the holding position Make sure cutting blade shield is securely locked in the lowest position and does not open to the side Loose shield may allow objects to be thrown resulting in injury to the operator or by standers or in property damage Stop engine before opening cutting ...

Page 64: ...utomatically Flipping up shield 5341M 0505 040E Lock Lever 5341M 0505 010E Right Shield Fixed Plate 5341M 0505 030E Opening shield to the side 1 Squeeze lock lever as shown A 2 Keep lock lever squeezed and move shield to one of three lock positions B 3 Release lock lever at the selected lock position so that the pin on lock lever positively fits into the hole at lock position 1 Left Shield 5341M 0...

Page 65: ...that has been running is very hot Allow engine to cool before servicing or severe burns may result Keep fire and spark away when servicing Make certain to fill engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to engine Dispose of the drained oil properly 5332M 0506 010E Oil Level Gauge 1 Park machin...

Page 66: ...p Filling 1 Open engine hood 2 Remove oil filler cap 3 Fill specified amount of correct oil into filler 4 Check oil level Make sure oil level is between upper and lower limits 5 Put oil filler cap back in place 6 Close engine hood Changing 1 Have an appropriate oil drain pan 2 Open engine hood 3 Remove oil filler cap 4 Remove drain plug to drain oil 5 Put drain plug back in place 6 Fill oil 7 Chec...

Page 67: ...ment if damaged Oil Filter Cartridge 1 Open engine hood 2 Follow the instructions in Operator s Manual for the engine to change oil filter cartridge 3 Close engine hood 5332M 0506 050E Oil Filter Cartridge 5332M 0506 060E Air Cleaner Lid 1 Open engine hood 2 Follow the instructions in Operator s Manual for the engine to inspect clean or change air cleaner element 3 Close engine hood ...

Page 68: ... Conductor in the cable may be severed or damaged If a spark plug is damaged replace it with a new one 5332M 0506 070E Spark Plug Cap On both sides 1 Open engine hood 2 Follow the instructions in Operator s Manual for the engine to inspect clean or change spark plugs 3 Close engine hood ...

Page 69: ...tires to the specified pressure Under or over inflation causes uneven wear or other damages to tires Dispose of drained oil properly Tire Size Pressure KPa kgf cm2 CMX253 CM252 Front Wheel AGR 4 00 7 2PR 120 1 2 Rear Wheel 17 8 00 8 4PR 240 2 4 5332M 0507 010E Valve Cap 1 Park machine on a level ground 2 Remove valve cap 3 Check tire air pressure If different from the specified values adjust press...

Page 70: ... Transmission Oil Oil to use and capacity Page 46 NOTE 5332M 0507 040E Drain Plug Check Bolt 1 Park machine on a level ground 2 Have an appropriate oil drain pan 3 Remove transmission oil drain plug to drain oil 4 Install drain plug back in place 5341M 0507 010E Filler Plug 5 Open engine hood 6 Remove transmission oil filler cap 7 Remove check bolt 8 Fill specified amount of correct oil into fille...

Page 71: ...t step HST Hydrostatic Transmission Fluid To obtain correct reading check HST fluid level before starting or wait until HST fluid cools off sufficiently Hot HST fluid expands in volume and does not provide correct reading When oil is sufficiently cooled and is at the MIN level its amount is sufficient Do not exceed beyond MAX level HST fluid may espand and overflow Oil to use and capacity Page 46 ...

Page 72: ... limits on dipstick 4 Reinstall filler cap back in place and screw it securely 5 Close engine hood Filling 4 Wipe dip stick with clean cloth Reinstall filler cap and screw it fully 5 Unscrew and remove filler cap again Visually inspect that oil level is between the upper and lower limits on dip stick If it is below the lower limit fill oil 6 Reinstall filler cap and screw it fully 7 Close engine h...

Page 73: ...e Belt Spring 1 Open engine hood 2 Check V belt tension Push V belt by finger and check that deflection at center point A is in the range of 10 to 20 mm If it is out of this range adjust with adjust nut 3 Visually inspect belt Replace belt if it is damaged For replacement contact your CANYCOM representative 4 Close engine hood 5332M 0507 110E Adjust Nut Lock Nut Spring ...

Page 74: ...es not work even the brake pedal is locked the brake shoe is worn out Please contact your CANYCOM representative for replacement Always keep brake adjusted for maximum performance Improperly adjusted brakes may result in property damage serious injury or death Parking Brake Front Brake CMX253 7 Lock brake pedal and Inspect that the strech of spring is between 5mm and 8mm If it is not within this r...

Page 75: ... Damage due to vibration may occur When a foreign object is tangled with the blade immediately stop the engine and remove the foreign object Damage due to vibration may occur Inspecting Wear Limit 5341M 0508 010E If only one side of blade is worn it can be used on the other spindle to use the other edge of the blade When doing so pair it with a blade that is equally worn on the other edge to keep ...

Page 76: ...by wear Wear Limit See page 66 NOTE Never place any part of body under cutting blade shield when cutting blade is rotating Cutting Rotary Drive Belt and Cutting Rotary Brake Do not allow bystanders to come near machine when inspecting cutting rotary brake Ride on machine when testing cutting rotary brake Never attempt to check the performance of cutting rotary brake with cutting blade shield open ...

Page 77: ...and rear bumper 2 Turn cutting rotary clutch lever to ON 3 Inspect the condition of V belt to be free of damages or wear Replace if damaged o r w o r n C o n t a c t y o u r C A N Y C O M representative for replacement Inspecting and Adjusting If the V belt s deflection cannot be adjusted within the specified range it needs to be replaced Contact your CANYCOM representative for replacement NOTE De...

Page 78: ...n contact with pulley or turn buckle is too tight ti jiggle re adjust 12 Turn cutting rotary clutch lever to ON and OFF about 5 times and repeat the checks 4 and the following Re adjust if necessary 13 Install engine hood rear bumper and lower rear cover 5335M 0508 010E Cutting Rotary Clutch Lever OFF Turn Buckle Lining Groove for Lining Turn Buckle 5335M 0508 030E 7 Adjust turn buckle if lining i...

Page 79: ...se with plenty of water and promptly consult a physician Explosion hazard Keep open flame or spark away from battery Hydrogen gas generated during charging is extremely explosive Never fill battery fluid beyond upper level line Battery fluid may spill and cause damage to machine or injury to person Always disconnect terminal first and connect terminal first Disconnecting or connecting in the oppos...

Page 80: ... 5332M 0509 010E Battery UPPER LOWER 1 Park machine on level ground 2 Remove front cover 3 Visually inspect that battery fluid level is between UPPER level and LOWER level lines 4 If fluid level is near or below LOWER level line fill 5 Install front cover back in place Instruction of removing head lamp and battery is indicated back of the front cover NOTE Always remove battery from machine before ...

Page 81: ...attery from machine 3 Follow instructions in battery charger user s manual to charge battery 4 When battery is fully charged install battery back in place 5 Install front cover back in palce Charging Circuit Breaker and Fuses If a circuit breaker trips or a fuse blows investigate the cause before resetting or replacing Always replace a fuse with one of the correct rating Circuit Breaker for Mower ...

Page 82: ...e 4 Install fuse case cap 5 Close engine hood 5341M 0509 020E Reset Button Circuit breaker protects mower deck slide mechanism Check this breaker when slide mechanism does not work NOTE Replacing Main Light Fuse 1 Lift up seat 2 Open fuse case cap Remove fuse and visually inspect If it is blown replace it with new one of the same rating 3 Install fuse 4 Install fuse case cap 5 Lower seat Replacing...

Page 83: ...ht bulb 4 Install socket 5 Install head lamp and front cover Light Bulbs When light bulb is burnt out replace it with a new bulb When replacing always use a bulb of the correct rating Wrong bulb may cause malfunction or damge in electrical system Do not touch bulb when it is hot It may cause burns Do not touch the glass part of light bulb directly with fingers It may reduce service life Light Bulb...

Page 84: ...ses overheating resulting in damages to the machine Do not wash engine or control panel with running water water may enter inside and cause rust or damage Always clean cutting blades and blade pins after use Dirt or foreign matters may solidify or corrode blades and make it difficult to remove them 1 Clean machine wash off dirt mud and remove grass and other foreign materials after use 2 Check if ...

Page 85: ...inoperable due to freezing After Cold Weather Use Fire hazard clean machine of cut grass and similar material after use Cut grass that is accumulated on the machine can catch fire 1 Clean machine wash off dirt mud and remove grass and other foreign materials after use 2 Park machine on a paved or firm dry surface or on a bed of lumber 3 If machine is to be left outside cover machine with protectiv...

Page 86: ...m machine Inspect fill and charge battery 10 Cover machine with protective water proof covering after machine is cooled off Do not wash engine or control panel with running water water may enter inside and cause rust or damage Clean machine before storage dirt or foreign objects may freeze and cause damage Do not store machine in a humid dusty or hot place Fire hazard do not store machine where th...

Page 87: ...age 17 Excessive fuel in the engine Wait a while and try starting again Battery capacity is insufficient Add battery fluid Charge battery Replace battery Page 70 Page 70 Battery cable is disconnected Connect the battery cable Insufficient or wrong oil Fill or change oil Page 56 Dirty or damaged spark plug Clean or replace the spark plug Page 59 Other other than the above Follow the instructions in...

Page 88: ...COM representative Engine overheats Insufficient amount of engine oil Fill oil Page 56 Rotating screen or cooling fins are clogged or blocked Clean Excessive fuel consumption Clogged air cleaner Clean or replace the air cleaner Page 58 Other other than the above Please contact your CANYCOM representative Black smoke comes out of exhaust Clogged air cleaner Clean or replace the air cleaner Page 58 ...

Page 89: ... above Please contact your CANYCOM representative Machine does not turn smoothly Tires are not properly inflated Adjust tire pressure Page 60 Other other than the above Please contact your CANYCOM representative Machine does not run straight Tie rod is not properly adjusted Please contact your CANYCOM representative Other other than the above Please contact your CANYCOM representative Brake Brake ...

Page 90: ...rmal vibration occurs when cutting blade is rotated Cutting blade is damaged or lost Replace cutting blades Page 66 Foreign object is caught by cutting blade Remove or clean foreign object Other other than the above Please contact your CANYCOM representative Cut grass is not discharged properly Grass is wet Cut when grass is dry Grass is too long Cut in several steps at different heights Cutting h...

Page 91: ...height is too low Raise cutting height Machine turns too fast Turn slowly Work site has undulations Raise cutting height Cutting blade knives or stay is bent Replace Cutter load is too high Engine speed is too low Raise engine speed Driving speed is too high Drive slow Cut grass or vines are tangled to cutting blade axle Untangle ...

Page 92: ...of loading deck of transporter and have anti slip ramp surfaces Secure the hooks of loading ramps firmly and flush with loading deck Move slowly forward when loading onto and move slowly backward when unloading off of transporter Pay special care when going over the joint between loading deck and ramps machine may tip Do not turn on loading ramps Machine may fall Tie down machine securely Make sur...

Page 93: ...of gravitiy and the balance of machine when hoisting 2 Place loading ramps Secure hooks oframps firmly and flush with loading deck 3 Shift auxiliary transmission shift lever to Low and drive machine slowly forward onto loading deck Set cutting height to the highest Pay attention not to hit loading lamp or loading deck when loading on a transporter 4 Park machine according to the instructions in Pa...

Page 94: ...VEL evaluated based on factory standard NOISE LEVEL Model Engine Rated revolution Vibration Mower Blade Clutch Steering wheel top Steering wheel bottom Seat CMX253 CM252 3000 rpm ON 22 m s2 20 m s2 2 5 m s2 OFF 13m s2 18 m s2 2 3 m s2 VIBRATION evaluated based on factory standard VIBRATION ...

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