CanyCom CM 230 Operator'S Manual Download Page 1

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CHIKUSUI CANYCOM, INC.

90-1 Fukumasu, Yoshii-machi,

Ukiha city, Fukuoka, Japan 839-1396
Tel. 81-(0)943-75-2195 Fax. 81-(0)943-75-4396

Ride-on Brushcutter

230

OPERATOR'S MANUAL

October 2005, 5317 5201 000 01

* Read this manual completely before operating or maintaining this machine.

Failure to follow safety precautions could result in serious injury or death.

* Keep this manual for future reference for you and for all those who operate

and maintain this machine.

Summary of Contents for CM 230

Page 1: ...Ride on Brushcutter CM 230 OPERATOR S MANUAL October 2005 5317 5201 000 01 Read this manual completely before operating or maintaining this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future reference for you and for all those who operate and maintain this machine ...

Page 2: ...6288 Sendai Center 022 281 1255 FAX 281 3141 Saitama Center 0495 77 4511 FAX 77 1561 Osaka Center 0790 42 6031 FAX 42 6035 Hiroshima Center 0824 34 5996 FAX 34 5997 Matsuyama Center 089 983 2701 FAX 983 5749 Fukuoka Center 0943 76 2583 FAX 75 5126 Kagoshima Center 0995 58 3011 FAX 58 2344 CHIKUSUI CANYCOM INC We prohibit unauthorized reprinting and reproduction of this document ...

Page 3: ...eration 5 Do Not Start Accelerate Turn or Brake Quickly 6 Safety Precautions When Operating 7 Precautions When Parking 8 Precautions When Performing Maintenance 9 Inclination measuring Gage 10 Warning Words Used in This Manual 11 Explanation of Warning Labels on the Machine 12 Specifications 15 Specifications 15 Gasoline and Oil 17 Explanation of Gasoline 17 Recommended Gasoline 17 Refueling fuel ...

Page 4: ...24 Operation 25 Observance of Safety First 25 For Use of ROPS 25 Component Names and Functions 26 Location 26 Component Names Functions and Operations 27 How to Drive 28 How to Adjust Seat 28 How to Apply Parking Brake 28 Explanation of Safety Interlock 28 Starting 29 Operating 33 Stopping 35 How to Perform Work 37 Checking Cutting Blades 37 Adjusting Blade Height 37 Working Procedure 38 Transport...

Page 5: ...cting Fuel Filter 56 Hydraulic System 57 Inspecting Adding and Replacing HST Oil 57 Replacing HST Oil Filter 59 Running System 60 Inspecting Adding and Replacing Transmission Oil 60 Replacing Differential Oil and Knuckle Oil 61 Inspecting and Adjusting Driving V Belt 62 Adjusting Brake Pedal 62 Checking Tire Pressure 63 Checking Wheel Bolts 63 Electrical Equipment 64 Inspecting Battery Electrolyte...

Page 6: ...f Waste 73 Storage 74 Maintenance After Use 74 Maintenance After Use in Normal Conditions 74 Maintenance After Use in Cold Season 74 Long Term Storage 75 Troubleshooting 76 Troubleshooting 76 Guarantee and After Sales Service 79 Guarantee and After Sales Service 79 Guarantee 79 After Sales Service 79 Availability of Replacement Parts 79 ...

Page 7: ...ard to safety Operators and service staff however should also take safety precautions when working with this machine For service genuine parts or questions about the machine consult the dealer from whom you purchased the machine Tell the dealer the machine model and product numbers indicated on the model label as shown below Write the model and product numbers in the table below for easy future re...

Page 8: ...ained The owner of the machine is responsible for training people all staff who will work with this machine 4 Children or untrained people should never operate or maintain this machine Local ordinances regulating the operator s age limits should be observed 5 The owner and operators of the machine are responsible for protecting people and property from any accidents and injuries during operation T...

Page 9: ... Leave the operator s seat after stopping the engine and remove grass choking the rotary cutter 10 When a sudden impact or irregular vibration occurs in the rotary cutter during cutting stop the machine to check the cause operation Confirm rotary cutter and machine are not damaged before restarting the work 11 Keep hands and feet off the rotary cutter unit 12 Periodically check the machine rear an...

Page 10: ...s 7 Always remove the battery cords and ignition plug cords before repairing any part Remove the minus side first and then the plus side Install the plus side first and then the minus side 8 Check the cutting blades with caution by covering the blades with proper material or wearing protective gloves When replacing the cutting blade do not straighten or weld it 9 Keep hands and feet off the moving...

Page 11: ...afely by being sure to follow the safety instructions in other chapters as well Do not handle fuel or grease service the engine or recharge the battery while smoking or when near an open flame Fuel Handling Wear clothes suitable for driving and operating the machine Casual wear and sandals should not be use for driving and operating Wear protective accessories such as protective helmets shoes glas...

Page 12: ...klessly Before starting the machine always confirm the conditions of the operating area and drive it at a safe speed according to the inclination and surface conditions of the operation area Observe Safety Speed Drive safely and avoid sudden changes of speed or direction Make sure the area around the machine is safe for driving Do not make sudden maneuvers or turn sharply when driving on soft or w...

Page 13: ...le especially children may not enter the work area and safety may be ensured Secure Area No Admittance During Operation Use care during operation to avoid throwing stones and small objects that may be dangerously toward nearby persons animals crops cars or other objects Beware of Flying Objects Before performing cutting work always check holes and other obstacles in the operation area Use caution ...

Page 14: ...anks There is a danger of the ground crumbling due to the machine weight When travelling on soft ground drive slowly and safely Precautions on Crumbling Ground When parking always apply brake and stop engine Always remove key Safety Actions When Parking Park the machine on stable level flat surfaces Do not park on unstable or inclined surfaces Do Not Park on Unstable or Inclined Surfaces CM 03 040...

Page 15: ...nance with the engine running Always stop the engine before starting maintenance When operating engine indoors always ensure that there is adequate ventilation to prevent poisoning by exhaust gas Ventilate Properly When Operating Indoors Avoid Parking on Slopes CM 04 030 CM 05 010 CM 05 020 Precautions When Performing Maintenance Never Carry Out Maintenance with Engine Running ...

Page 16: ...E SLOPE WITH FOLDED EDGE ALIGN THIS EDGE WITH A VWRTICAL SURFACE TREE BUILDING FENCEPOST POLE ETC THIS IS A 5 SLOPE THIS IS A 10 SLOPE THIS IS A 15 SLOPE THIS IS A 20 SLOPE FOLD ALONG APPROPRIATE LINE 5317M 0204 010 Copy this page Do not remove from this manual ...

Page 17: ...size the importance of information To indicate the level of danger or the degree of the failure the following four signal words are used to identify the safety messages in this manual Their meanings are as follows NOTE The machine can be very dangerous if the safety precautions in this manual and on the labels attached to this machine are not followed Always follow the instructions and safety prec...

Page 18: ...on of Warning Labels on the Machine NOTE Replace these labels immediately if they have been removed have fallen off or have become illegible Use the part numbers on the label to order replacement labels from dealer 5317M 0206 010 ...

Page 19: ... 13 Safety Rules 2 １２３４５６７ 5317M 0206 020 E 12 11 ...

Page 20: ...Safety Rules 14 2 5317M 0206 030 E 5316 5003 000 5316 5004 000 ...

Page 21: ...SAKI FH680V Cylinder Bore X Stroke mm 75 2 76 0 Total displacement cm3 cc 675 675 Maximum output ps rpm 17 2 23 3600 Starting system Self starter type Fuel used Gasoline Fuel tank capacity Liter 30 Ignition plug no NGK BPR4ES Electrical device Battery type 40B19R Battery capacity V AH 12 28 Travelling performance Travelling speed Low km h 0 6 0 High km h 0 9 0 Minimum turning radius m 1 9 Gradeabi...

Page 22: ...type round steering wheel Brake type Internal expanding type brake Tire Front wheel 4 00 7 Rear wheel 17 8 00 8 Cutter blade Blade type mm Free knife stepped stay Cutter blade width mm 900 Cutter blade height mm 30 11 0 free stage Noise level dB 92 These specifications are subject to change without notice for product improvement ...

Page 23: ...line Use fresh lead free gasoline In order to prevent knocking use gasoline with a octane number higher than 87 If knocking still occurs replace the gasoline brand or with an even higher octane number composition Do not use fuel containing alcohol Gasoline and Oil ...

Page 24: ...ap Wipe up any spilled fuel before starting engine Refueling fuel tank Refuel the fuel tank so that the fuel surface does not exceed the upper limit equal to the bottom level of the filter installed in the fuel inlet port to reduce the risk of fire Perform refueling slowly or the fuel may spill over the fuel inlet port Filter Upper limit of oil level Base of filter Fuel tank cap 5310M 0601 010 E R...

Page 25: ...place it with fresh oil 6 After adding oil securely attach the cap of the oil inlet port Filler cap Oil level gauge Always stop the engine before checking the engine oil Explanation of Oil Recommended Oil Use the oil specified by the manufacturer as show in the list of specifications for oil grease fuel and water See Page 47 5310M 0601 040 E 5310M 0601 050 E Check the amount of oil before the engi...

Page 26: ...atic grease pump pumping for two to three seconds is enough Periodically perform greasing and oiling Neglected grease and oil may result in parts seizing and rusting which may hinder the smooth rotation and operation of the machine Grease point Oil point 5317M 0502 010 E Before using the machine the first time after purchasing it check that all the attachments shown below are available No Part nam...

Page 27: ...ithin the range indicated by A on the oil level gage 5 After adding oil securely attach the cap of the oil inlet port Filler cap Oil level gauge 5310M 0601 050 E Check the amount of oil before the engine is started or at least 10 minutes or more after the engine has stopped Immediately after the engine is stopped oil still remains in parts of the engine so oil checks are not accurate NOTE Always s...

Page 28: ...he HST oil level in the oil level gauge Inspection Oil level guage Proper amount HIGH LOW Maintain proper oil level to prevent air from entering system and disrupting smooth operation Check the amount of the hydraulic oil before starting the engine The amount of the HST oil cannot precisely be measured just after the engine is stopped NOTICE 5317M 0502 030 E 5116M 0507 020 E ...

Page 29: ...t tires the boundary zones between the tires and hubs outside and inside the wheels are filled with a tire protective agent Ultraseal 5317M 0502 020 1 When adjusting cutting height by pushing the rotary blade height adjusting switch confirm that the monitor is connected to indicate the adjusted cutting height Rotary height adjusting switch 5314M 0602 030 E Blade height monitor 5317M 0502 040 E ...

Page 30: ...Preparation 24 5 Checking Grass Chute Cover 1 Confirm that the safety pins for stopping the opening closing movement of the grass chute cover are securely inserted 5317M 0502 050 E ...

Page 31: ...bservance of Safety First For Use of ROPS Never perform cutting work when the ROPS has been removed A turnover during cutting work in an inclined area is extremely dangerous A machine without the ROPS installed does not meet the requirements of OSHA1928 52 Operation ...

Page 32: ...Operation 26 6 Location FORWARD REVERSE 5317M 0603 010 E Component Names and Locations ...

Page 33: ... one of the rear wheels slips When the lever is moved to ON the differential lock is engaged When the lever is moved to OFF the differential lock is disengaged normal driving position During normal driving always put the lever to OFF position 9 Blade height adjusting switch Adjusts the cutter blade height 10 Blade clutch lever Turns the blade power on and off When pushing this lever to OFF the cut...

Page 34: ...to obtain proper seat position 2 After obtaining the proper seat position return the lever to the original position and fix it securely Adjustment of seat longitudinal position Perform seat adjustments while not sitting in seat NOTE Parking brake lock lever Brake pedal 5310M 0602 010 E 1 Fully stop the machine 2 Depress the foot brake pedal and lock the pedal using the parking brake lock lever Exp...

Page 35: ...starter motor longer than 15 seconds If the engine does not start within 15 seconds return the main switch to the OFF position Wait at least one minute then try the starter motor again Warm up engine before starting in winter or cold regions Starting the engine cold may reduce engine and hydraulic equipment life Blade clutch lever 5317M 0604 030 E 2 Confirm that the blade clutch lever is at the OF...

Page 36: ...eed change lever is in the NEUTRAL position 5 Shift the accelerator lever to the intermediate position between the LOW and HIGH positions H INTER L Accelerator lever Choke lever 6 When the engine is hard to start due to its cooled state pull the choke lever HST pedal 5317M 0604 010 E 5314M 0602 070 E 5314M 0602 060 E ...

Page 37: ...ion to start the engine Accelerator lever H L 10 Shift the accelerator lever to the LOW side Choke lever 11 Push the choke lever to the left if necessary to use NOTE The engine will start only when the operator is sitting on the seat and the brake pedal is depressed Under these conditions the safety switch is disengaged 5314M 0602 060 E 5314M 0602 010 E 5313M 0602 070 E 5314M 0602 080 E ...

Page 38: ...ds referring to the following table Operate the engine in a moderate mode without applying loads for the break in period of one week about 40 to 50 hours after purchasing the machine NOTE 5314M 0602 010 E Air temperature Recommended warming up time Over 0 C About 10 minutes 0 C to 10 C 10 to 20 minutes 10 C to 20 C 20 to 30 minutes Under 20 C More than 30 minutes ...

Page 39: ...ng the machine 3 Push accelerator lever toward the HIGH side and increase the rotation speed of the engine Keep people away from machine during operation Always check the operation area around machine before starting machine and start it machine slowly Always check the operation area around machine before turning machine Avoid sudden starts accelerations and turns to prevent the operator from bein...

Page 40: ... to start the machine When driving the machine forward depress the front side pedal When driving backward depress the rear side pedal Speed change lever L H 6 Shift the speed change lever to the LOW or HIGH sides according to the working conditions FORWARD REVERSE HST pedal 5317M 0604 050 E 5317M 0604 020 E 5317M 0604 060 E ...

Page 41: ...den stops to prevent operator from being thrown off the machine and the machine slipping and turning over Select hard and level ground for stopping or parking the machine Do not stop or park the machine in dangerous areas Avoid parking machine on inclined ground When parking on inclined ground is necessary apply the securely parking brake and block the wheels 5314M 0602 080 E 5317M 0604 010 E ...

Page 42: ...ch lever is positioned at OFF Rotary height adjusting switch 6 Push the HIGH side of the rotary height adjusting switch to raise the blades to the highest position Check the position of the rotary cutter through the blade height monitor Blade clutch lever 7 Turn the main switch to OFF to stop the engine 8 Pull out the key from the main switch 5314M 0602 010 E 5317M 0604 030 E 5314M 0602 030 E 5313...

Page 43: ...ting switch 2 Confirm the cutting height through the blade height monitor Rotary height adjusting switch Blade height monitor Checking Cutting Blades Before starting work check the cutting blades Refer to the procedure in Check and replacement of cutting blade shown on page 69 5314M 0602 030 E 5317M 0502 040 E ...

Page 44: ... with cutter cover closed to prevent thrown material from damaging the surrounding area Apply the cutting blade clutch just before starting cutting work Always keep clutch in STOP position unless performing cutting work Avoid perform cutting work close to sides of ditches or banks to prevent machine turning over due to collapsing shoulders Use extra care when operating on ground affected by recent...

Page 45: ...3 Shift the blade clutch lever slowly to ON NOTE When the rotary blade is at the highest position the cutting blade clutch cannot be shifted to ON Shift the blade clutch after slightly lowering the rotary cutter 5314M 0608 020 E 5314M 0602 080 E 5317M 0605 010 E Immediately stop the engine to remove any foreign matter caught in the cutting blades Foreign matter may unbalance the rotary blade and c...

Page 46: ... H L Accelerator lever 5 Shift the accelerator lever to HIGH and increase the rotation speed of the engine L H N Speed change lever 6 Shift the auxiliary speed change lever to LOW and start the cutting work at low running speed Adjust the running speed according to work conditions 7 When the working load is heavy due to cutting a large amount of material reduce running speed or raise cutting heigh...

Page 47: ...achine crosses from running boards into truck bed 1 Use running boards with enough strength to hold both machine and driver s weight each board s width at least twice the width of machine s tire width length more than three times longer than truck loading body height and abrasive surface for traction Place the boards as shown below so that the boards will not shift positions when the machine rides...

Page 48: ...pes and shackles with sufficient strength to hold the weight of the machine Carefully consider the machine s center of gravity and balance while lifting Lifting by Crane Use installed four hoisting lugs to securely sling the machine and maintain horizontal balance when lifting 5317M 0606 020 machine weight 490kg ...

Page 49: ... speed change lever to NEUTRAL Do not use this method to transfer the machine from an inclined area Rotary height adjusting switch 2 Push the HIGH side of the rotary height adjusting switch to raise the rotary cutter to the highest position Parking brake lock lever Brake pedal 3 Release the parking brake lock lever and then transfer the machine 5314M 0604 040 E 5314M 0602 010 E 5314M 0602 030 E ...

Page 50: ...sound of exhaust gas should be normal from idling through maximum rotation speeds There should be no leakage in the exhaust pipe and muffler Air cleaner There should be neither cracks nor deformations in the air cleaner casing and no looseness in the connection pipe There should be neither excess dirt nor damage in both urethane form and paper filter elements Cleaning Replacement see page 52 Tight...

Page 51: ... damage nor adhesion of grease to belts The tension of V belts should be proper Transmission The transmission should operate normally in turning and forward and backward driving of the machine and there should be neither irregular noise nor overheating The amount of oil in the casing should be proper and no noticeable dirt should be found in oil There should be no oil leak around the casing Speed ...

Page 52: ...es and no looseness in their mounting portions Lamp system Head lamp Lighting should be normal There should be no damage in the lenses and no water inside lenses Rotary Cutter blade Blades should have cracks damage or noticeable wear Blade mounting bolts should not have cracks damage or noticeable wear Cutter blade cover There should not be cracks nor damage in the blade cover Rubber curtain shoul...

Page 53: ...r 5 SAE class 80 2 0 liter See page 60 HST oil Engine oil SAE class 20W 50 3 0 liter See page 57 Oil for the cutter blade counter case Gear oil API class GL4 or 5 SAE class 80 0 39 liter Oil for the cutter blade upper case Gear oil API class GL4 or 5 SAE class 80 0 83 liter Front differential gear oil center Gear oil API class GL4 or 5 SAE class 80 0 36 liter See page 61 Front knuckle gear oil bot...

Page 54: ...04085000 Replace if defective 1 Tire assembly Front wheel R 53142201000 Replace if defective 1 See page 63 Tire assembly Front wheel L 53142205000 Replace if defective 1 See page 63 Tire assembly Rear wheel R 53142301000 Replace if defective 1 See page 63 Tire assembly Rear wheel L 53142302000 Replace if defective 1 See page 63 Electrical equipment Battery 37053901000 Replace if defective 1 Cuttin...

Page 55: ...l before inspecting adding or replacing to reduce risk of burns Properly dispose of waste oil after removing from engine 1 Park the machine on level ground 2 Open the engine cover 3 Pull out the oil filler cap with oil level gage Inspection NOTE Filler cap 5310M 0601 040 E Check the amount of oil before the engine is started or at least 10 minutes or more after the engine has stopped Immediately a...

Page 56: ...d drain the engine oil into the vessel 3 Securely replace oil drain plug 4 Remove the cap from the oil filler port 5 Add fresh specified engine oil to the oil filler port 6 Confirm that the new oil level is within range indicated by A on the oil level gage 7 Securely attach the cap to the oil filler port Replacing Oil Adding Oil 1 Add the specified engine oil to the oil filler port 2 Confirm that ...

Page 57: ... new oil to the sealing surface A of the filter cartridge before mounting it 5 Tighten the new filter cartridge manually until the sealing surface A touches the mating surface B then further tighten the cartridge by a 3 4 turn with the oil filter wrench 6 Add the specified engine oil See Page 47 7 After starting the engine check that the oil does not leak from the mounting part of the filter cartr...

Page 58: ...elements carefully to avoid breaking or deforming them 1 Remove the air cleaner case nut and detach the case 2 Remove the wing bolts and detach the elements Wash the foam element in a vessel filled with detergent and water and blow compressed air against it or shake it to dry Then soak the element with clean engine oil and squeeze it to remove excess oil drying it as much as possible Remove dust f...

Page 59: ...sing and cooling fan using compressed air 5317M 0704 010 E Cooling fan Fan housing Fan cover Fan cover guard Inspecting Cleaning and Replacing Ignition Plug Ignition plug cap 1 Remove the ignition plug cap Inspecting Ignition Plug Avoid pulling the cord when removing the ignition plug cap 5317M 0704 010 E 5310M 0707 020 E ...

Page 60: ...e cleaned Damage to insulator Worn electrodes Carbon deposits on electrodes Damage or breakage of gasket Burned insulator Cleaning Ignition Plug 1 Clean the ignition plugs with a wire brush and plug cleaner 2 Adjust the electrode spark clearance with sandpaper to keep the following clearance 3 Install the ignition plug 4 Attach the ignition plug cap Standard clearance 0 75 mm 5310M 0707 050 E Plug...

Page 61: ...from fuel system 2 Securely attach the drain plug Fuel System Always stop the engine before performing maintenance 5317M 0705 010 Drain bolt Keep flames and flammable away from fuel Avoid spilling fuel Immediately wipe up spilled fuel Properly dispose of waste fuel after removing from machine 5317M 0705 010 E ...

Page 62: ...rely dirt black color ask a CHIKUSUI CYANYCOM dealer to replace the filter Inspecting Fuel Filter A black fuel filter is clogged and may prevent fuel from reaching the engine causing the engine to stop A CHIKUSUI CANYCOM authorized dealer should replace the fuel filter to reduce the risk of fire at the fuel filter fuel hose joint 5310M 0707 060 E ...

Page 63: ...ing system and disrupting operation Inspection 1 Park the machine on level ground 2 Open the engine cover 3 Check the oil level gage visually to confirm the hydraulic oil level Check the hydraulic oil level before starting the engine The hydraulic oil level cannot be precisely measured just after the engine stops NOTE 4 When the oil level is low add the specified hydraulic oil 5 When the hydraulic...

Page 64: ...il under drain plug 2 Remove the drain plug and drain the present oil from the hydraulic system 3 Attach the drain plug 4 Add the fresh specified hydraulic oil Check the amount of the supplied oil 5 Start the engine to expel air from the hydraulic system 6 Confirm that the system is filled with the specified amount of the hydraulic oil Replacing Oil Replace the HST oil filter when replacing the hy...

Page 65: ...he tank cover and replace the oil filter inside the tank with a new one 4 Attach the oil tank cover and oil tank connecting hose 5 Add oil to the oil tank Cap Oil tank connection hose Oil filter position Oil tank cover 5314M 0709 020 E Confirm that there is no oil leak from the filter mounting part hose connecting ports and joints NOTE ...

Page 66: ...Oil level is sufficient if drains from the port Inspecting Oil Adding Oil 1 Remove the plug from the oil filler port 2 Add the specified transmission oil to the oil filler port 3 Securely attach the plug to the oil filler port Running System Always stop the engine before performing maintenance Allow oil and parts to cool before performing maintenance to reduce risk of burns Properly dispose of was...

Page 67: ...bricating plug Drain plug 5310M 0704 050E Differential oil Drain plug Knuckle oil Lubricating plug 5310M 0704 060E Replacing Differential Oil and Knuckle Oil 1 Position a vessel suitable for receiving the drained oil under drain plug 2 Remove the drain plug and drain the oil from the drain port 3 Attach the plug to the drain port 4 Remove the lubricating plug 5 Add the specified oil to the lubrica...

Page 68: ...slips NOTE Visually check each V belt for damage Replace any damaged V belt Inspecting V belt Adjust the adjusting nut to make the spring length 92 mm Adjusting V belt Adjusting Brake Pedal Adjustment nut 5314M 0708 040E Immediately adjust brake pedal play when it becomes large to prevent accidents Turn adjusting nut to make play 10 to 15 mm at the pedal back when depressing the brake pedal slight...

Page 69: ... kPa kgf cm2 Front wheel 4 00 7 240 2 4 Rear wheel 17 x 8 00 8 240 2 4 Specified torque 39 2 to 44 1 N m 4 0 to 4 5 kgf m Check the pressures of the front and rear wheel tires If they do not meet the standard values adjust them To prevent flat tires the boundaries between the tires and hubs outside and inside of the wheels are filled with a tire protective agent Ultraseal ...

Page 70: ...e level is below the lower limit to avoid shortening battery life and reduce risk of explosion Clean battery with wet cloth Avoid using dry cloth to prevent static electricity from causing an explosion Immediately wash away any battery electrolyte diluted sulfuric acid contacting clothing or skin with plentiful water Immediately wash eyes with water if electrolyte enters eyes and call a doctor Whe...

Page 71: ...ely wash eyes with water if electrolyte enters eyes and call a doctor Follow instructions in the manual of the battery to be used When disconnecting the battery terminals always disconnect the negative battery terminal first When connecting the battery terminals always connect the positive terminal first Avoid placing metallic tools between the machine and the positive terminal to prevent short ci...

Page 72: ...e box 5317M 0708 010 E When a fuse has blown examine the cause first Do not replace the fuse before correcting the cause Replace the blown fuse with a new one with the same specified capacity to avoid electrical equipment failure 1 Remove the front cover of the fuse box and check the fuse inside the fuse box 2 When the fuse has blown replace it with a new one having the same specified capacity ...

Page 73: ...own Relay Assembly Blade height motor UP DOWN Blade height switch DOWN UP 2G 2Y GB B L GB P L O 13 14 Of 13 18 14 17 11 12 M 2B 2W 2 1 3 R B R B RW B Og RW 20e 20f BG BR 5 4a B G RW 20d 62 0 85YL ４１２３ HOURS Hour meter Hydraulic lamp 2B 6 Ob BW EB 15BY B 3R 0 85YL 62 20 G 0 85RW 0 85Br 15 B 10 Seated Unseated State Seat switch Horn switch COM NO NC 15a 16 Br LG R B W ＧＢｒＢ 60 Oh イロハ 0 85R 2W 3...

Page 74: ... E 1 Remove both the safety pins 2 Pull the cover lock pin off and open the grass chute cover 3 Securely insert the pin to lock the cover 4 Replace any worn or damaged safety pin with a new one Avoid catching hands and fingers in grass chute cover when opening Close grass chute cover after inspecting and return the opening closing lock pins to their original positions Open grass chute cover only f...

Page 75: ...ve above CAUTION when replacing blades 4 Replace missing cutting blades and bolts Inspecting and Replacing Cutting Blades Immediately replace broken cutting blades to avoid unbalanced rotation in the rotary cutter causing irregular vibrations and failure Always replace blades in pairs to avoid unbalanced rotation causing irregular vibrations and failure Always check the cup square neck bolt wear a...

Page 76: ...cup square neck bolt from the bottom side 5 Place the collar M and cap N to the cup square neck bolt 6 In order to prevent the rotation of the rotary cutter insert a high strength bar such as a screwdriver into the hole I of the blade stay First shift the new blade turning it around the cup square neck bolt J then insert the bar as shown by broken lines in the left illustration 7 Tighten the nut L...

Page 77: ...e guide C and pulley at about 5 mm 2 Adjust the length of the spring D to 122 mm with the adjusting nut when shifting the cutting blade clutch lever to ON Inspecting and Adjusting Rotary Cutter Brake Brake lining 5314M 0708 030 E Confirm that the rotary cutter stops within about 4 seconds when shifting the cutting blade clutch lever to OFF When it does not stop check the wear of the brake lining I...

Page 78: ... 4 seconds after shifting the cutting blade clutch lever to OFF and when the rotary stopper is replaced adjust the rotary cutter brake according to the following procedure Adjusting Rotary Cutter Brake 1 Confirm that the engine stops 2 Adjust the length of the spring F to 125 mm with adjusting nut G when shifting the blade clutch lever to OFF 3 Adjust the length of the spring F to 140 mm with adju...

Page 79: ... times When resistance becomes heavy immediately stop pushing When using a pneumatic type grease pump pumping for two to three seconds is enough Grease point Oil point 5317M 0502 010 E Lubrication and Greasing Disposal of Waste Dispose waste according to states and local regulations ...

Page 80: ...and control panels with water to avoid causing failures and rust due to soaking Do not splash water on the electrical equipment Completely remove surface moisture to prevent failures caused by freezing Do not try to move machine if freezing makes operation impossible 1 Remove all dirt water and foreign objects from the body to prevent material from freezing and causing malfunctions 2 Place the veh...

Page 81: ...the tank See Page 55 9 Remove the battery from the machine check the battery electrolyte and add water if low See Page 64 10 Cover machine with a water repellent sheet for storage after the engine has completely cooled down Do not wash the engine and control panels with water to prevent failure and rust due to soaking Completely remove surface moisture to prevent failures caused by freezing Store ...

Page 82: ...or sparking Clean or replace See page 53 Insufficient capacity of battery Poor electric starting Replenish battery fluid Charge battery See page 65 Impurities in fuel circuit Replace the fuel filter Consult dealer Engine stalls soon Lack of fuel Add See page 18 Engine stops abruptly No fuel Add See page 18 Burn due to insufficient or dete riorated engine oil Check and add oil See page 49 Improper ...

Page 83: ... volume See page 49 Improper fuel Replace fuel Worn cylinder or piston ring Check and repair Consult dealer Power transmission system Unit does not move with HST lever in forward or reverse Insufficient HST oil Add See page 57 Parking brake is applied Release parking brake lock lever Unit moves even when HST lever is in neutral position HST speed shift neutral position adjustment not correct Adjus...

Page 84: ...ts into the soil Mowing height too low Set the mower to a higher mowing height See page 23 High swing speed Reduce swing speed Ground contours Change the mowing pattern mowing direction etc Too many bumps and dips in the ground Set the mower to a higher mowing height Bent mowing blade Replace the blade with a new one See page 69 Rotary cutter blade does not rotate Broken driving pin for cutter bla...

Page 85: ...fter sales services regarding to this product contact the dealer from whom you purchased this product Tell the dealer the model and product numbers indicated on the model label See Page 1 and the name of the manufacturer of the engine and engine model number See Page 12 Guarantee After Sales Service Availability of Replacement Parts CHIKUSUI CANYCOM will make replacement parts for this machine ava...

Page 86: ...ce and explanations as to the safe operation as well as handling and control and I have received this guarantee certificate Dealer Duplicate Customer signature Address Name Product purchased Model name Production number Dealer Delivery inspection Person in charge Explainer Date of explanation Person who recived explanations Dealer name Remarks ...

Page 87: ...e and explanations as to the safe operation as well as handling and control and I have received this guarantee certificate Customer Duplicate Customer signature Address Name Product purchased Model name Production number Dealer Delivery inspection Person in charge Explainer Date of explanation Person who recived explanations Dealer name Remarks ...

Page 88: ...ilure results from repairs not done by company s authorized dealer agricultural cooperative association or its designated service factory 6 Cases where failure determination materials are insufficient and the damaged part is lost 7 Consumable replacement parts 8 Cases when guarantee and purchase receipt are not available to verify product history 9 Product failures resulting from operating the Pro...

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