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CanyCom BH42, Operator'S Manual

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CanyCom BH42 Operator'S Manual Download Page 60

Maintenance

-50-

5

5.7.5 Side Clutch

3592M-0507-100E

1~5mm

1.  Lift the vessel and support it with the vessel 

safety prop.

2.  Adjust the side clutch with the adjust nut 

so that the play on the side clutch lever is 
between 1 and 5 mm.

3.  Undo the safety prop and lower the vessel.

Adjust Nut

3592M-0507-110E

Summary of Contents for BH42

Page 1: ...Original Instructions in English Operator s Manual 3592 6151 000 Off road Rubber Track Carrier BH42 ...

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Page 3: ...lly hazardous situation which could result in minor to moderate injury if not avoided Indicates a potentially hazardous situation which could result in property damage if not avoided In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual to...

Page 4: ...e This machine is not intended to be used on public road or what is considered to be public road It is the sole responsibility of the operator to consult the local regulations This machine is only intended to be used in the environment temperature range and altitude specified in 3 1 Product Specifications This machine is a walk behind machine With the optional step it can act as a stand on machine...

Page 5: ... may differ for the minimum age for operating or servicing this type of machine Consult your local authority Never allow minors or anyone unifamiliar with this machine to operate or service this machine Operator must be physically fit to operate this machine This machine is intended for an operator of 160cm to 200cm of height and 50kg to 120kg of weight for walk behind use and of 50kg to 80kg of w...

Page 6: ...tion 4 1 2 5 Servicing 6 1 3 Safety Devices and Features 7 1 3 1 Safety Devices and Features 7 2 Controls and Components 8 2 1 Controls and Components 8 2 1 1 Controls and Labels 8 2 1 2 Other Labels other than safety labels 10 3 Specifications 12 3 1 Product Specifications 12 3 1 1 Product Dimensions 12 3 1 2 Product Specifications 14 3 2 Contents of Tool Bag 15 ...

Page 7: ...2 3 Stopping 25 4 2 4 Shifting 26 4 2 5 Parking 27 4 2 6 Driving on Slope 29 4 3 Woring 30 4 3 1 Dumping 30 4 3 2 Using Safety Prop 31 4 3 3 Using Slide Frame Slide Frame Model 32 4 3 4 Using Side Gate Three way Folding Gate Model 33 5 Maintenance 34 5 1 Maintenance Schedule 34 5 1 1 Daily Inspection 34 5 1 2 Scheduled Maintenance 36 5 2 List of Fluids and Lubricants 38 5 3 Greasing and Lubricatio...

Page 8: ...45 5 7 Drive Train 46 5 7 1 Track 46 5 7 2 Transmission Oil 47 5 7 3 Drive Belt 48 5 7 4 Parking Brake 49 5 7 5 Side Clutch 50 5 8 Vessel 51 5 8 1 Adjusting Slide Frame Slide Frame Model 51 5 9 After Use Care 52 5 9 1 After Normal Use 52 5 9 2 After Cold Weather Use 52 5 10 Storage 53 6 Troubleshooting 54 6 1 Troubleshooting 54 ...

Page 9: ...7 Transporting 58 7 1 Hauling 58 7 1 1 Loading and Unloading 58 Appendix Operator s Manual for Engine Be sure to read and understand it together with this manual ...

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Page 11: ...the instructions and precautions in them Failure to do so could result in property damage serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use part number written on the label or shown in this manual to order a rep...

Page 12: ...n switch to the OFF position Crush hazard when backing up Overturn and runaway hazard when driving on the slope This includes but not limited to pitching or stumbling or running away to hit persons or objects when going up or down the slope or rolling over when crossing the slope Read 4 2 6 Driving on Slope for further instructions and precautions Crush hazard when working under the vessel When wo...

Page 13: ...step specifically intended for this machine is installed Do not carry person s in the vessel Do not attempt to ride on the machine unless equipped with the optional step 1 2 1 Intended Use and Configuration 1 2 2 User Qualifications Operator is solely responsible for the accidents or hazards caused by this machine during its operation to other people or to their property Operator must be familiar ...

Page 14: ... work site for potential dangers before operation Keep bystandards in particular children away when operating this machine 1 2 4 Operation Do not operate the engine in a confined space where dangerous carbon monoxide fumes can accumulate Do not touch the engine muffler or exhaust pipe while the engine is running or soon after it has stopped These areas will be very hot and can cause burns General ...

Page 15: ... or the machine can overturn Always make certain that there is no obstacle or person behind the machine when backing up After making sure that it is safe to back up move slowly and avoid sharp turns When you park the machine park it on a flat level and stable surface When you park turn the clutch lever to the disengaged position to apply the integrated parking brake and stop the engine This machin...

Page 16: ...f the crest Use engine speed to help keep machine speed low Driving on a slope in a wrong manner can cause a loss of control and vehicle overturn resulting in serious injury or death Take the precautions described in this section and in 4 2 4 Driving on Slope 1 2 5 Servicing Do not operate the engine in a confined space where dangerous carbon monoxide fumes can accumulate Do not touch the engine m...

Page 17: ...ive clutch The machine travels only when the operator holds the clutch lever Hold to Drive Clutch Lever Safety Switch This machine is equiped with the push to stop main switch 2 1 1 item 4 In case of emergency the operator push the main switch to stop the machine stops 1 3 1 Safety Devices and Features 1 3 Safety Devices and Features ...

Page 18: ...e Lever is used to control engine speed 2 Drive Clutch Lever Drive Clutch Lever is used to engage or disengage the drive clutch Grabing it in engages the clutch Releasing it disengages the clutch and engages the brake Illustration below shows the controls of this machine and the stickers that indicate these controls 2 1 1 Controls and Labels ...

Page 19: ...r handle to start the engine 6 Choke Lever Choke Lever is used to help start the engine by closing the choke valve 7 Shift Lever Shift Lever is used to shift gears 8 Auxiliary Transmission Auxiliary Transmission Shift Lever is used to select fast or slow driving modes 9 Dump Lever Dump Lever is used to raise or lower the vessel for dumping Pulling it up unlocks the vessel to be raised When lowered...

Page 20: ...Engine Middle Pulley SGLA 30 Drive Belt kW 2 1kW 3600 min 1 3592 6053 000 195kg 210kg 210kg 610kg 610kg 595kg Slide Frame Three way Folding Gate Scoop Bucket 101dB LWA 3 92kN 400kgf MAX LOADING CAPACITY Gradeability 15 25 25 Gasoline Engine Oil 10W 30 SE or Better Middle Pulley Transmission SB64 0 5L Gear Oil API GL4 5 80 Transmission Oil 1 4L Engine Oil Drive Belt Engine Middle Pulley SGLA 30 Dri...

Page 21: ...e maximum loading capacity payload of this machine viii Machine Mass Indicates the machine mass without load ix Gross Machine Mass Indicates the machine mass with maximum payload and the operator onboard x Gradeability Indicates the gradeability of this machine without load or operator xi Stability Angle Indicates the lateral stability angle left and right of this machine without load xii Guarante...

Page 22: ...Specifications 12 3 Understand the specifications of this machine thoroughly before use 3 1 Product Specifications 3 1 1 Product Dimensions Slide Frame Model 3592M 0301 010E ...

Page 23: ... 13 Specifications 3 Three way Folding Gate Model Scoop Bucket Model 3592M 0301 020E 200 385 3592M 0301 030E 725 ...

Page 24: ...gth 950 1110 2 1050 1100 Width 520 900 2 745 685 Height 150 200 200 Dumping System Manual Dumping Angle degrees 50 55 90 Engine Model Honda GX120 Type Air cooled 4 cycle gasoline single cylinder Cylinder Bore Stroke mm 60 42 0 Displacement cm3 118 Net Power kW PS rpm 2 6 3 5 3600 Max Net Torque N m kgf m rpm 7 3 0 74 2500 Starter System Recoil Fuel Automotive Unleaded Gasoline Fuel Consumption Whe...

Page 25: ...e Auxiliary Transmission Gear Slide Steering Mechanism Dog Clutch Brake Internally Expanding Track Size 180 39 60 Transmission Oil Capacity Liters 1 4 Operating Temperature C 15 40 4 Operating Altitude m below 1500 4 3 Static figure 4 Consult your CANYCOM representative for feasibility and recommendations for the use of this machine outside these ranges These specifications are subject to change w...

Page 26: ...gled in the moving parts Always wear appropriate personal protective equipment when operating or servicing the machine Proper clothing will minimize the risk of injury 4 1 1 Training Training shall include safety information in this manual in particular how to avoid dangerous situations controls and operation of this machine and how it actually handles performance and limitations of this machine T...

Page 27: ...tacles such as tree branches and electric lines slopes and surface gradient Use an observer to help direct the machine when visibility is poor terrain is rugged or hilly or maneuvering room is limited The observer should be able to see the machine and its immediate surroundings and should give pre arranged signals to direct the operator Do not use this machine outside its use environment temperatu...

Page 28: ...el gauge If fuel level is low fill fuel 2 Open the fuel filler cap and fill fuel 3 Close the fuel filler cap securely Recommended Fuel and Capacity see 5 2 List of Fluids and Lubricants NOTE 4 1 6 Adjusting Handle Lever Angle Loose handle lever hinders safe operation of the machine Make certain the handle lever is securely locked after adjustment Set the handle lever in a position suitable for eit...

Page 29: ...ndle lever is securely locked in place Handle Lever Adjuster 3592M 0401 040E 3592M 0401 050E Handle Lever 2 1 3 When using the machine in the walk behind mode move the handle lever to the 1 or 2 position to suit operator s physique or liking Move the handle lever back and forth to make sure it is securely locked NOTE Pinch hazard Make certain that hands or fingers are not in the way to be caught w...

Page 30: ...ter or cold climate warm up the engine thoroughly before driving the machine A cold engine delivers poor performance which can result in an accident It also causes excessive wear Do not use this machine in dusty places such as desert Dust can clog air cleaner or enter the engine which can reslt in loss of performance and an accident It also causes excessive wear Run on hazard Hands can get caught ...

Page 31: ...p 3592M 0402 010E Shift Lever 3592M 0402 020E N 3 Turn the fuel valve lever to the ON position 3592M 0402 030E Fuel Valve Lever ON OFF 4 Move the choke lever to the Close position 3592M 0402 040E Choke Lever Open Close The drive clutch lever on this machine is a hold to drive clutch lever You need to keep holding it to drive the machine Once you releases it the brake is applied the drive clutch is...

Page 32: ...in that position 5 Move the throttle lever a little toward the Fast position Main Switch 3592M 0402 060E Run 7 Pull the starter handle rapidly to start the engine When the engine starts return the handle gently 3592M 0402 070E Slow Throttle Lever 3592M 0402 080E 8 Once the engine starts return the throttle lever to the Slow position ...

Page 33: ...t allow bystanders to come near the machine when driving Do not make sudden starts acceleration change of speed change of direction or stop Do not turn at speed Avoid sudden maneuvers this may cause the operator to be dragged or to be thrown or the machine to tip over Shift auxiliary transmission to Low position and drive slowly when traveling on a slope Operator can be dragged or thrown or machin...

Page 34: ...s for the speed in each gear When it is difficult to shift gear move the clutch lever toward the Run position slightly and try again It may help shifting smoothly Fast Slow Throttle Lever 3592M 0402 120E Drive Clutch Lever Run 3592M 0402 130E 4 Move the drive clutch lever to the Run position to start NOTE Carbon deposit tends to accumulate on spark plug when running the engine at low engine speed ...

Page 35: ... tip over Always park on a firm level ground Never park on a potentially dangerous place 4 2 3 Stopping 1 Move the throttle lever toward the Slow position to decelerate Slow Fast Throttle Lever 3592M 0402 160E Side Clutch Lever Left Left Turn Forward Left Turn Backward 3592M 0402 140E Side Clutch Lever Right Right Turn Forward Right Turn Backward 3592M 0402 150E ...

Page 36: ...n the machine is stopped 2 Move the shift lever or the auxiliary aux shift lever firmly into a desired position N 1 4 3 6 R1 R2 2 5 High Low Shift Lever Aux Shift Lever 3592M 0402 110E Always stop the machine to shift gears Shifting gears while running can damage the transmission Refer to 3 1 Product Specifications for the speed in each gear When it is difficult to shift gear move the clutch lever...

Page 37: ...ve the shift lever to N neutral Shift Lever 3592M 0402 180E N 3592M 0402 190E Main Switch 4 Push the main switch It automaticallyturns to the stop position and the engine stops Avoid parking on the slope Never park on the slope with an incline of 15 degrees or steeper If it is absolutely necessary to park the machine on the slope less than 15 degrees make certain to apply parking brake firmly and ...

Page 38: ...e on spark plug when running engine at low engine speed When engine has been run at low engine speed for an extended period run engine at high engine speed for a while before stopping engine to burn off carbone deposite 3577M 6107 0402 210 Fuel Valve Lever ON OFF NOTE ...

Page 39: ...ecially slope gradient When climbing up or down slope drive straight up or down If the engine stalls or loses traction during a climb and cannot make it to the top do not try to turn around Carefully back down slowly straight down the slope Before driving down slope stop and turn the speed mode selector switch to the Slow mode and use engine speed to keep the machine speed low Avoid turning on slo...

Page 40: ...vessel with a load on it lower the vessel gently 4 3 1 Dumping 1 Pull up dump lever to unlock vessel 2 Keep pulling up dump lever to raise vessel 3 Hold and lower dump lever Raising Vessel Dump Lever 3592M 0403 010E Lowering Vessel 4 Lower dump lever until it locks Make sure dump lever is securely locked in the lowered position Dump Lever 3592M 0403 020E Always operate dump lever to raise or lower...

Page 41: ...ce safety prop under vessel when inspecting or working under vessel Make certain to undo safety prop before lowering vessel 4 3 2 Using Safety Prop 1 Raise vessel 2 Hold vessel with safety prop 3592M 0403 030E Safety Prop ...

Page 42: ... Slide frame may be damaged 4 3 3 Using Slide Frame Slide Frame Model 1 Move down slide frame lock lever to unlock slide frame Slide Frame Lock Lever 3592M 0403 040E 3592M 0403 050E Slide Frame Lock Lever 3592M 0403 060E 2 Move slide frame to a desired position 3 Move up slide frame lock lever to lock slide frame ...

Page 43: ...machine with side gate in open position 4 3 4 Using Side Gate Three way Folding Gate Model 1 Undo front gate locks Front Gate Locks 3572M 0403 070E Side Gate Locks 3572M 0403 080E 3572M 0403 090E Lock Screw 2 Undo side gate locks to open side gate 3 Move down side gate until it is near horizontal Then slide it forward to keep it in that position 4 Tighten lock screw to lock it ...

Page 44: ...e machine to be clean and in a good operating condition Air Cleaner Element To be clean without damage or excessive dust 5 6 4 Housing lever shall move smoothly and the engine shall accelerate smoothly without stopping or knocking Engine Fasteners The mounting and other fasteners bolts and nuts shall not be loose or missing Overall Cleanliness The engine shall be clean and without accumulation of ...

Page 45: ...all be properly tensioned shall not be too loose or too tight The tension bolt shall be free of deformation or corrosion Transmission Shall not jump out of the gear Irregular noise or overheating shall not be observed Brake Shall work properly Side Clutch Shall work positively without making irregular noise The lever play and stroke shall be properly adjusted Wheels Sprockets Idlers Shall be free ...

Page 46: ... Clean Sediments in Fuel Tank Every 500 hours These items require special knowledge and tools Consult with your CANYCOM representative Chassis Item Description Schedule Ref Mon Year Drive Train Transmission There shall not be oil leaks in or around the transmission Oil shall be clean and filled to the proper level see 5 2 List of Fluids and Lubricants for schedule 5 2 Drive Belt Belt tension shall...

Page 47: ... play or missing cotter pins Undercarriage Wheels Sprockets Idlers There shall be no oil leak in or around the axle Body Chassis Chassis Frame Body Shall be free of cracks deformation or corrosion The fastening bolts or nuts shall not be loose or missing Vessel Shall raise and lower smoothly The sliding panels shall slide smoothly and can be locked in place secorely Shall be free of cracks deforma...

Page 48: ...gine Oil Fill Inspect daily Fill as needed Change Initially After 25 hours of use Every 50 hours afterwards Automotive gasoline engine oil API rating SE or better SAE index 10W 30 or 10W 40 0 56L Transmission Oil Change Initially After 50 hours of use Every 500 hours afterwards Gear Oil API rating GL 4 or 5 SAE rating 80 1 4L ...

Page 49: ...m all purpose grease Oil to use Gear oil API rating GL 4 or 5 NOTE Location Schedule Grade 1 Main shidt lever linkage As needed Lithium all purpose grease 2 Aux shift lever pivot 3 Main shift rod guide 4 Main shift rod guide T M side 5 Main shift rod lever T M side 1 Belt tension arm pivot As needed Gear oil API GL 4 or 5 ...

Page 50: ...4 08521300064 Replace if defective 1 Track 35772011000 Replace if defective or reaches the wear limit 2 Brake Lining 73184019000 Replace if defective 1 Wire Drive Clutch 35723161000 Replace if defective 1 Wire Parking Brake 35723168000 Replace if defective 1 Wire Side Clutch Lever Left Right 35723075000 Replace if defective 2 Use only the CANYCOM genuine parts when replacement or repair is require...

Page 51: ...s place Align the hole on the fender with the pin on the chassis and move the fender so that the pin mates with the hole 2 Install the two screws Screw Screw 3592M 0505 010E Fender Removing Installing 3592M 0505 020E Pin Hole Do not operate this machine with its safety covers removed Serious injury or death can result Burn and run on hazard Do not remove the body panel while the engine is running ...

Page 52: ...0 minutes after stopping engine to allow oil to drain back to oil pan Circulating oil stays in various parts of engine right after stopping Refer also to the Operator s Manual for the Engine when servicing the engine Always check oil level on a level ground Oil capacity and grade Automotive gasoline engine oil 0 56L API rating SE or better SAE index 10W 30 or 10W 40 Also see 5 2 List of Fluids and...

Page 53: ...d drain oil 5 Put the drain plug back in place 6 Remove the trough 7 Fill oil 8 Install the fender Drain Plug Trough 3592M 0506 020E Drain Plug Trough 3592M 0506 030E Filler Cap 3592M 0506 010E 1 Park the machine on a level ground 2 Lift the vessel and support it with the safety prop securely 3 Remove the oil filler cap 4 Follow the instructions in Operator s Manual for the Engine to check oil 5 S...

Page 54: ...l safety prop 2 Remove the spark plug cap and the spark plug 3 Follow the instructions in Operator s Manual for the Engine to inspect clean or replace the spark plug 4 Put the spark plug and the spark plug cap back in place 5 Undo the vessel safety prop and lower the vessel 5 6 3 Spark Plug When removing the spark plug cap do not pull the cable pull the plug cap instead Pulling the cable can damag...

Page 55: ...lean the fuel filter 2 Start the engine and visually inspect the fuel filter cup that there is no leak Dispose of waste fuel properly Fuel Filter Cup 3577M 6107 0505 050 Fire hazard Fuel is highly flammable Keep fire and spark away when servicing the fuel filter If fuel is spilt wipe it off immediately ...

Page 56: ...en the track and the center roller clearance A to be between 10 and 15mm Adjust the track if the clearance is not within this range 3 Lower the machine Inspecting Crush hazard Jack up the machine securely when inspecting and adjusting the track Jack it up on a level ground Always unload the machine before jacking up Make certain to adjust track tension properly Inproperly tensioned tracks can wear...

Page 57: ...n Bolt Lock Bolt Lock Nut B Lock Nut A 3592M 0507 020E 5 7 2 Transmission Oil 1 Park the machine on level ground 2 Have an appropriate drain pan 3 Remove the drain plug to drain oil 4 Install the drain plug Drain Plug 3592M 0507 030E Make certain to fill the transmission with the correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and can cause...

Page 58: ...CANYCOM dealer to replace it 3 Install the fender Inspecting Adjust belt tension properly An inproperly tensioned belt can reduce performance and its service life Drive Belt 3592M 0507 050E Lock Nut Adjust Nut 3592M 0507 060E 1 Move the drive clutch lever to the Stop position 2 Loosen the lock nut 3 If the belt slips tighten the adjust nut to increase tension to the belt 4 If the drive clutch does...

Page 59: ...pecting 1 Lift the vessel and support it with the safety prop 2 Move the drive clutch lever to the Stop position 3 Loosen the lock nut 4 Adjust using the adjust nut on the handle lever so that the amount of stretch is approximately 5 mm 5 Tighten the lock nut 6 Undo the safety prop and lower the vessel Lock Nut Adjust Nut 3592M 0507 080E Adjusting on Handle Lever Adjusting on Brake 1 Lift the vess...

Page 60: ...E 1 5 m m 1 Lift the vessel and support it with the vessel safety prop 2 Adjust the side clutch with the adjust nut so that the play on the side clutch lever is between 1 and 5 mm 3 Undo the safety prop and lower the vessel Adjust Nut 3592M 0507 110E ...

Page 61: ...is too tight loosen the U nut If the slide frame is too loose tighten the U nut 3 Install the slide frame back on the vessel 5 8 Vessel 5 8 1 Adjusting Slide Frame Slide Frame Model 1 Remove the slide frame from the vessel Do not apply oil or grease on the slide frame rod The slide frame will not lock 3592M 0508 010E Slide Frame ...

Page 62: ... air breather with running water water may enter inside and cause rust or damage Clean the machine after use leaving dirt or foreign objects can cause damage Do not attempt to move the machine when it becomes inoperable due to freezing 1 Clean the machine wash off dirt mud and other foreign matter after use 2 Park the machine on a paved or firm dry surface 3 If the machine is to be left outside co...

Page 63: ...air breather with running water water can enter inside and cause rust or damage Clean the machine before storage leaving dirt or foreign objects can cause rust or damage Do not store the machine in a humid dusty or hot place Fire hazard do not store the machine where there is a possiblity of ignition Battery dischages even when it is not in use A battery may hold charge for a few months but it is ...

Page 64: ...turn Electric start model only Safety switch is functioning Make sure drive clutch is in Stop position and push to turn main switch to Run position 4 2 1 Safety switch is malfunctioning or needs adjustment Please contact your CANYCOM representative Battery terminal is loose or cable is broken Connect terminal or repair cable Other other than the above Please contact your CANYCOM representative Eng...

Page 65: ...esentative Poor power or acceleration Bad fuel Change fuel Insufficient intake air clogged air cleaner Clean or replace air cleaner element 5 6 2 Loose drive belt Adjust drive belt 5 7 3 Excessive load Reduce load Other other than the above Please contact your CANYCOM representative Irregular noise or vibration from or around the engine Please contact your CANYCOM representative Excessive oil cons...

Page 66: ...NYCOM representative Drive Train Machine does not move when clutch lever is in the Run position Transmission is not positively in the gear Shift firmly Loose drive belt Adjust drive belt 5 7 3 Other other than the above Follow instructions in Driving to drive If problem persists please contact your CANYCOM representative 4 2 Clutch does not disengage positively Improperly adjusted drive belt Adjus...

Page 67: ... your CANYCOM representative Irregular noise or abnormal heat from roller sprocket or idler Please contact your CANYCOM representative Brake Brake does not work well Improperly adjusted brake Adjust brake 5 7 4 Brake is wet with water Apply brake a few times to dry Excessive load Reduce load Other other than the above Please contact your CANYCOM representative Track Track does not move smoothly Im...

Page 68: ...Move slowly forward when loading onto and move slowly backward when unloading off of transporter Pay special care when going over the joint between bed and ramps machine may tip Do not turn on loading ramps Machine may fall Tie down machine securely Make sure machine does not move around on bed 7 1 Hauling 7 1 1 Loading and Unloading 3592M 0701 010E More than 4 times the Height Height 1 Park trans...

Page 69: ...ed rpm BH42 Honda GX120 3600 rpm 101 dB A NOISE LEVEL evaluated based on factory standard NOISE LEVEL Model Engine Rated revolution Vibration Handle lever BH42 3600 rpm 10 m s2 VIBRATION evaluated based on factory standard VIBRATION ...

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Page 72: ...g Authorized Dealer 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Sales Headquarters TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 All rights reserved Unauthorized use or reproduction of this material is prohibited ...

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