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Canon Inner Finisher-H1, Service Manual

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Canon Inner Finisher-H1 Service Manual Download Page 58

 List of Fans

FM1

No.

Parts Name

Main Unit

Reference

FM1

Inlet Cooling Fan

Product Configuration

Not used
(There is the case that this part is not installed)

 List of Sensors/Switches

PS10

PS2

PS12

PS11

MSW1

PS3

PS15

PS13

PS4

PS5

PS1

PS6

PS7

PS8

PS9

PS14

PS16

PS17

No.

Parts Name

Main Unit

Reference

Remarks

PS1

Delivery Sensor

Product Configuration

“Removing the Delivery Sensor(PS1)” on page

71

-

PS2

Paddle HP Sensor

Product Configuration

-

-

PS3

Return Belt HP Sensor

Product Configuration

-

-

4. Parts Replacement and Cleaning

52

Summary of Contents for Inner Finisher-H1

Page 1: ...Revision 3 0 Inner Finisher H1 Service Manual ...

Page 2: ...g or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright laws this manual ma...

Page 3: ... door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal me...

Page 4: ...nation 10 Basic Configuration 11 Functional Configuration 11 Overview of Electrical Circuitry 11 Controls 12 Controls 12 Basic Operation 13 Outline 13 Initialization 15 Feed Unit 16 Outline 16 Feeding Paper to Processing Tray Unit 16 Processing Tray Unit 18 Outline 18 Stacking Operation 18 Alignment Shifting Operation 20 Staple Operation 26 Staple free Staple Operation 27 Stack Delivery Operation ...

Page 5: ... Cover 55 Removing the Front Cover Unit 55 Removing the Rear Cover 55 Removing the Delivery Tray 56 Installing the Delivery Tray 56 Removing the Tray Guide Cover 57 Main Unit 59 Removing the Upper Feed Guide Unit 59 Removing the Processing Tray Unit 60 Removing the Stapler Unit 64 Removing the Staple free Staple Unit 65 Solenoids 67 Removing the Paper Trailing Edge Pushing Guide Solenoid SL1 67 Mo...

Page 6: ...ols in the Illustration 86 Checking before Installation 87 Checking the Installation Space 87 Check Items when turning OFF the Main Power 87 Points to Note at Installation 87 Product Name 87 Kontrollen vor der Installation German Deutsch 88 Vorsichtshinweise zur Installation 88 Unpacking 89 Unpacking Procedure 89 Checking the Contents 90 Installation Outline Drawing 91 Installation Procedure 92 Pr...

Page 7: ...Safety Precautions Power Supply 2 Notes Before Servicing 2 Points to Note at Cleaning 2 Notes On Assembly Disassembly 2 ...

Page 8: ...ly Notes on Assembly Disassembly Follow the items below to assemble disassemble the device 1 Disconnect the power plug to avoid any potential dangers during assembling disassembling works 2 If not specially instructed reverse the order of disassembly to reinstall 3 Ensure to use the right screw type length diameter etc at the right position when assembling 4 To keep electric conduction binding scr...

Page 9: ...ue value is shown below as a reference value Type of Screws RS tight W Sems Binding TP Fastened member Metal Resin Metal Resin Metal Resin Metal Resin Tightening torque N m M4 Approx 1 6 Approx 1 6 Approx 1 6 Approx 0 8 Approx 1 6 Approx 0 8 Approx 1 6 Approx 0 8 M3 Approx 0 8 Approx 0 8 Approx 0 6 Approx 0 6 Approx 0 6 Approx 0 6 Approx 0 6 Approx 0 6 For PCB refer to the tightening torque value ...

Page 10: ...Product Overview 1 Features 5 Specifications 6 Name of Parts 9 ...

Page 11: ...d into the slit on the inner finisher and stapled manually a copy at a time Staple free stapling which binds up to five sheets of paper without staples Improved quietness with no initialization procedure Easy to install in the host machine The optional puncher unit can be installed in the finisher 1 Product Overview 5 ...

Page 12: ... Manual stapling No size limitation Stack height detection Delivery tray Available detects the top surface of the stacked pa per with a photosensor No 2 delivery tray Available detects the top surface of the stacked pa per with a sensor lever Stacking capacity Processing tray Small size 1 50 sheets or less Large size 2 30 sheets or less The stacking capacities are estimates when con verting weight...

Page 13: ...om host machine 24 V 5 V Maximum power Approx 64 4 W 1 Small size feed length 216 mm or less A4 A5 A5R B5 LTR STMT STMT R 16K EXEC 2 Large size feed length more than 216 mm to 457 2 mm A3 A4R B4 B5R 11X17 LGL LTR R 8K 16KR SRA3 12X18 Staple Unit Item Specifications Remarks Stapling method Punching by rotating cam Flat clinch Stapling position See below Stapling paper size A3 B4 A4 A4R B5 11X17 LGL...

Page 14: ... Unit Item Specifications Remarks Stapling method Pressing by rotating cam Tooth shaped clinch Stapling position Rear 1 point stapling see below Stapling at four locations upper left upper right lower right lower left is possible using the host machine s LUI through image processing of the printed surface Stapling size A3 B4 A4 B5 11X17 LTR 8K 16K Stapling capacity 52 to 64 g m2 5 sheets or less M...

Page 15: ...5 Rail Unit 2 Front Cover 6 Delivery Tray Stack Tray 3 Slit 7 Auxiliary Tray 4 Staple Button Cross Section 1 2 3 8 4 5 6 7 No Parts Name No Parts Name 1 Paper Retainer 5 Assist Guide 2 Paddle 6 Delivery Roller 3 Return Belt 7 Alignment Plate 4 Inlet Roller 8 Delivery Tray 1 Product Overview 9 ...

Page 16: ...Technical Explanation 2 Basic Configuration 11 Controls 12 Basic Operation 13 Feed Unit 16 Processing Tray Unit 18 Stack Tray Unit 31 Jam Detection 33 Power Supply 35 Upgrading 36 ...

Page 17: ...e host machine in addition to controlling this machine s operation sequence The CPU IC1 on the finisher controller PCB contains a flash ROM used to store the operating sequence program The finisher controller PCB uses the UFDI communication line to receive various commands from its host to drive the motors It also uses serial communications to send information on the sensors and switches to its ho...

Page 18: ... on page 26 Staple free Stapling Operation Staple free Staple Operation on page 27 Delivery Operation Stack Delivery Operation on page 29 Paper Retainer Operation Paper Retainer Operation on page 30 Stack Tray Unit Stack Tray Shift Operation Stack Tray Shift Operation on page 31 Stack Tray Paper Height Detection Stack Tray Paper Height Detection Control on page 31 Stack Tray Paper Full Detection S...

Page 19: ... below 1 The paper delivered from the host machine is fed by the inlet roller and delivery roller Delivery Roller Inlet Roller 2 The trailing edge of the paper delivered by the delivery roller is pushed on the processing tray by the paper trailing edge pushing guide Paper Trailing Edge Pushing Guide 3 The paper is fed toward the processing tray by the paddle The return belt feeds the paper to the ...

Page 20: ... central reference position Rear Alignment Plate Front Alignment Plate 5 The operations described in steps 1 to 4 are repeated for each sheet to stack the sheets on the processing tray 6 The stacked sheets are stapled or staple free stapled only when in the relevant mode Stapler Unit Staple free Staple Unit 2 Technical Explanation 14 ...

Page 21: ...e starting a job the stack tray paper height sensor PS9 detects the paper height When recovering from sleep mode At the start of a job At the end of a job After the cover is closed Initialization is performed regardless of the sensor status If at the home position initialization is performed by moving the sensor away from the home position 1 Target sensors Symbol Parts Name Symbol Parts Name PS2 P...

Page 22: ... M9 Clinch Motor M4 Rear Alignment Motor M10 Paddle Motor M5 Assist Motor PS1 Delivery Sensor M6 Tray Shift Motor SL1 Paper Trailing Edge Pushing Guide Solenoid Feeding Paper to Processing Tray Unit 1 The paper delivered from the host machine is fed by the inlet roller and delivery roller The inlet roller and delivery roller are driven by the feed motor M1 The paper trailing edge pushing guide is ...

Page 23: ...railing Edge Pushing Guide 3 The paper is stacked on the processing tray by the paddle The paddle is driven by the feed motor M1 When the paddle motor M10 runs the paddle unit moves down The paddle makes contact with the paper and feeds the paper to the processing tray unit M10 M1 Paddle Processing Tray Unit Paddle Unit 2 Technical Explanation 17 ...

Page 24: ...er Stopper Allows the paper stacked on the processing tray to be pressed against itself to align the paper in the feed direction Front Rear Alignment Plate Aligns the paper stacked on the processing tray in the width direction and shifts the paper Assist Guide The assist guide supports the trailing edge of the paper stacked on the processing tray unit and the assist claw delivers the paper stack b...

Page 25: ... the delivery sensor PS1 detects the trailing edge of the paper the return belt motor M2 runs to move the return belt unit down The delivered paper is pressed against the stopper by the return belt driven by the feed motor M1 and aligned in the feed direction After a given time elapses the return belt unit is moved up M2 M1 PS1 Return Belt Stopper NOTE Paper is not fed by the returned belt if the ...

Page 26: ...lt motor error E577 8001 Paddle motor error E577 0002 Paddle motor error Alignment Shifting Operation Outline The paper stacked on the processing tray is aligned in the width direction by the front and rear alignment plates Then the paper is delivered to the delivery tray When shift sort is specified the paper stacked on the processing tray is aligned to the front or rear and shifted to sort the p...

Page 27: ...0 to 297 0 mm 173 4 to 215 9 mm A3 A4 A4R B4 B5 11X17 LTR R LGL LTR 8K 16K EXEC Front shift 20 mm in front of the center position Rear shift 10 mm to the rear of the center position Shift amount 30 mm Operation Mode Paper Size Alignment Position Remarks Staple A3 B4 A4 A4R B5 11X17 LGL LTR LTR R 8K 16K EX EC Front 1 point stapling Front of the paper stack End face at 148 5 mm in front of the cente...

Page 28: ...ddle of Feeding Path End of Paper 5 mm 2 Move the front and rear alignment plates to align the paper center alignment 5 mm 5 mm Rear Alignment Plate Middle of Feeding Path Front Alignment Plate When the paper width is more than 297 0 mm SRA3 12X18 1 After the delivery sensor PS1 detects the paper the front and rear alignment plates move to the wait positions paper width 20 mm and paper width 5 mm ...

Page 29: ...it positions Wait positions during front shift front alignment plate position paper width 20 mm rear alignment plate position paper width 5 mm Rear Alignment Plate End of Paper 5 mm Middle of Feeding Path End of Paper 20 mm Front Alignment Plate Wait positions during rear shift front alignment plate position paper width 5 mm rear alignment plate position paper width 10 mm Rear Alignment Plate End ...

Page 30: ...he rear alignment plate Do not move the front alignment plate Front Alignment Position Middle of Feeding Path 5 mm 20 mm During rear shift move only the front alignment plate Do not move the rear alignment plate Rear Alignment Position Middle of Feeding Path 10mm 5mm 2 Technical Explanation 24 ...

Page 31: ...late End of Paper 5 mm Middle of Feeding Path 148 5 mm Front Alignment Plate Rear 1 point stapling front alignment plate position paper width 5 mm rear alignment plate position center 148 5 mm Rear Alignment Plate End of Paper 5 mm Middle of Feeding Path 148 5 mm Front Alignment Plate 2 Move the front and rear alignment plates to align the paper 5mm 5mm Middle of Feeding Path Rear Alignment Positi...

Page 32: ...pler Shift Motor M7 Stapler Unit Stapler Shift HP Sensor PS11 Stapler Unit Stapling occurs when the cam driven by the stapler motor M8 rotates once The cam s home position is detected by the staple home position sensor If the staple home position sensor is off the finisher controller PCB runs the stapler motor until the staple home position sensor turns on and resets the staple cam to its initial ...

Page 33: ...shift motor error Staple free Staple Operation Outline When staple free stapling is specified the paper stack that is center aligned by the processing tray is moved to the staple free stapling position by the front alignment plate and assist guide The paper stack is clinched by the clinch arm The clinch arm s home position is detected by the clinch HP sensor PS15 After power ON the finisher contro...

Page 34: ... that can be clinched Item Specifications Remarks Stapling capacity 52 to 64 g m 2 5 sheets or less More than 64 to 81 4 g m 2 4 sheets or less More than 81 4 to 105 g m 2 3 sheets Stapling a mix of same width is possi ble Stapling a mix of different widths is not possible If the staple free staple setting exceeds the stapling capacity 5 sheets that can be bound divided delivery is performed If th...

Page 35: ... processing tray is divided every 2 sheets and delivered If the 3rd sheet is the last sheet the last sheet is included to create a 3 sheet stack and delivered The following table shows the number of divided delivery sheets depending on the paper type paper size and paper weight In non sort mode Paper type Paper size Paper weight Print mode Number of divided delivery sheets Transparency label postc...

Page 36: ...d 2 sided 2 sheets Paper length 355 6 mm LGL or more 1 sided 2 sided Other than above 1 sided 2 sheets 2 sided 5 sheets Plain 2 3 Paper length 182 mm to 216 mm Paper width 210 mm to less than 279 4 mm 16K EXEC B5 1 sided 2 sided 2 sheets Paper length 355 6 mm LGL or more 1 sided 2 sided Other than above 1 sided 2 sided 5 sheets Paper Retainer Operation The paper retainer holds down the paper stack...

Page 37: ... the stack tray lower limit sensor PS10 Stack Tray Stack Tray Lower Limit Sensor PS10 Stack Tray Paper Height Sensor PS9 M6 Stack Tray Paper Height Detection Control The height of the paper stack on the stack tray is detected by the stack tray paper height sensor PS9 After paper has been delivered to the stack tray the stack tray moves down by the specified amount Next the stack tray moves up unti...

Page 38: ...and stack tray lower limit1 sensor PS10 are on When the stack tray moves down by the specified amount after paper is delivered to the stack tray the stack tray lower limit sensor PS10 turns on When a stack height higher than the height equivalent to 500 small size sheets is detected When the internal counter 1 detects that 30 or more copies of stapled or staple free stapled paper stacks have been ...

Page 39: ...tification signal is detected ear lier than the specified time after the previous paper reception notification signal is received from the host machine 1301 Power on jam PS1 The delivery sensor PS1 detects paper during power on or after recovering from sleep mode 1400 Door open jam MSW1 The front cover switch MSW1 detects that the front cover has been opened during operation 1500 Stapler staple ja...

Page 40: ...535 1C37 Front alignment motor error E537 1C40 Tray shift motor error E540 1C77 Paddle motor error E577 1F01 Paper feed cancellation jam The finisher receives a paper feed cancellation instruction from the host machine for paper delivered according to a paper reception notification signal 1F32 Manual stack insertion jam A paper stack is inserted in the manual staple slit while the stapler unit is ...

Page 41: ...ike Stapler Motor Stack Tray Paper Height Sensor Sensors PS1 to PS8 PS10 to PS16 Front Cover Switch Motors M1 to M7 M9 to M10 M CPU IC1 F1 5VDC 3 3VDC 24VDC F3 F2 MSW1 M8 PS9 Paper Trailing Edge Pushing Guide Solenoid SL1 F4 Host machine 3 3V generation circuit Finisher Controller PCB PCB1 Protective Functions The finisher controller PCB is provided with fuses F1 through 4 which blow in response t...

Page 42: ...Upgrading Upgrading When upgrading the firmware of the finisher controller PCB upgrade from the host machine For details see the service manual for the host machine 2 Technical Explanation 36 ...

Page 43: ...Periodical Service 3 List of Work for Scheduled Servicing 38 ...

Page 44: ...rication AD Adjustment CH Maintenance No Part Name Part Number Number Interval Counter Reference 1 Stapler Unit FM1 N381 1 CR 500 000 times DRBL 2 FIN STPR Removing the Stapler Unit on page 64 2 Staple free Staple Unit FM1 C429 1 CR 30 000 times DRBL 2 FR STPL Removing the Staple free Staple Unit on page 65 3 Periodical Service 38 ...

Page 45: ...Parts Replacement and Cleaning 4 Notes at Parts Replacement 40 Removing this Machine 41 List of Parts 49 External Cover 55 Main Unit 59 Solenoids 67 Motor 68 PCB 70 Sensor 71 Other Parts 72 ...

Page 46: ...Notes at Parts Replacement CAUTION Dismantle the inner finisher from the host machine first whenever replacing its parts 4 Parts Replacement and Cleaning 40 ...

Page 47: ...2 1 CAUTION Points to Note when Installing the Delivery Tray Do not nip the Paper Fold 1 when the Delivery Tray 1 is installed 2 1 When attaching the Delivery Tray is difficult by the Paper Fold position move the Tray Rack A to the bottom for ease of assembly A A 2 Remove the Interface Cover 1 2 Claws 2 3 Bosses 3 2x 1 2 3 3 3 Disconnect the 2 Connectors 1 1 Cable Guide 2 4 Parts Replacement and C...

Page 48: ...1 Screw 2 1x 1 2 5 Loosen the screw 1 to slide the Rail Fixing Plate 2 secure with the Screw 1 1 2 1x 1x CAUTION Be sure to check that the leading edge of Rail Fixing Plate A is fit into the hole B A B 4 Parts Replacement and Cleaning 42 ...

Page 49: ...r unit 1 is at the staple cartridge replacement position as shown in the figure If it is close the finisher front cover to complete the check procedure 1 5 If the staple unit is not at the staple cartridge replacement position perform the following procedure The stapler unit s roller may be riding on the base plate so slightly lift the stapler unit 1 and rotate the roller toward you to correct the...

Page 50: ...ne In the case of Inner Finisher and Inner Puncher Unit Procedure 1 Open the Finisher Front Cover 1 1 2 Push the Disengagement Lever 1 1 3 Slide the Inner Finisher 1 1 4 Remove the Connector Cover 1 1 Screw 2 4 Parts Replacement and Cleaning 44 ...

Page 51: ...ve the Punch Waste Tray 1 7 Remove the 1 screw 2 fixing the Inner Puncher Unit 1 1 2 1x 8 Remove the Inner Puncher Unit 1 1 9 Remove the Cable Guide Cover 1 from this machine 2 Claws 2 2 Hooks 3 2x 1 2 3 3 10 Remove the Cable Guide 1 1 Screw 2 1 Claw 3 1 1x 1x 2 3 4 Parts Replacement and Cleaning 45 ...

Page 52: ...ery Tray Do not nip the Paper Fold 1 when the Delivery Tray 1 is installed 2 1 When attaching the Delivery Tray is difficult by the Paper Fold position move the Tray Rack A to the bottom for ease of assembly A A 13 Remove the Interface Cover 1 2 Claws 2 3 Bosses 3 2x 1 2 3 3 14 Disconnect the 2 Connectors 1 1 Cable Guide 2 4 Parts Replacement and Cleaning 46 ...

Page 53: ...1 Screw 2 1x 1 2 16 Loosen the screw 1 to slide the Rail Fixing Plate 2 secure with the Screw 1 1 2 1x 1x CAUTION Be sure to check that the leading edge of Rail Fixing Plate A is fit into the hole B A B 4 Parts Replacement and Cleaning 47 ...

Page 54: ...er unit 1 is at the staple cartridge replacement position as shown in the figure If it is close the finisher front cover to complete the check procedure 1 5 If the staple unit is not at the staple cartridge replacement position perform the following procedure The stapler unit s roller may be riding on the base plate so slightly lift the stapler unit 1 and rotate the roller toward you to correct th...

Page 55: ...the Front Cover Unit on page 55 2 Tray Guide Cover Removing the Tray Guide Cover on page 57 3 Delivery Tray Removing the Delivery Tray on page 56 Installing the Delivery Tray on page 56 4 Rear Cover Removing the Rear Cover on page 55 List of Main Unit 1 2 4 Parts Replacement and Cleaning 49 ...

Page 56: ...s Name Reference 1 Stapler Unit Removing the Stapler Unit on page 64 2 Staple free Staple Unit Removing the Staple free Staple Unit on page 65 List of Solenoids SL1 No Parts Name Main Unit Reference SL1 Paper Trailing Edge Pushing Guide Solenoid Product Configuration Removing the Paper Trailing Edge Pushing Guide Sole noid SL1 on page 67 4 Parts Replacement and Cleaning 50 ...

Page 57: ...it M4 Rear Alignment Motor Processing Tray Unit M5 Assist Motor Processing Tray Unit Removing the Assist Motor M5 on page 68 M6 Tray Shift Motor Product Configuration M7 Stapler Shift Motor Product Configuration Removing the Stapler Shift Motor M7 on page 68 M8 Stapler Motor Stapler Unit M9 Clinch Motor Staple free Staple Unit M10 Paddle Motor Product Configuration NOTE Check the operation of the ...

Page 58: ...st of Sensors Switches PS10 PS2 PS12 PS11 MSW1 PS3 PS15 PS13 PS4 PS5 PS1 PS6 PS7 PS8 PS9 PS14 PS16 PS17 No Parts Name Main Unit Reference Remarks PS1 Delivery Sensor Product Configuration Removing the Delivery Sensor PS1 on page 71 PS2 Paddle HP Sensor Product Configuration PS3 Return Belt HP Sensor Product Configuration 4 Parts Replacement and Cleaning 52 ...

Page 59: ...ion Sensor Staple free Staple Unit PS14 Stack Tray HP Sensor Processing Tray Unit PS15 Clinch HP Sensor Staple free Staple Unit PS16 Disengaging Sensor Rail Unit Removing the Disengaging Sensor PS16 on page 71 PS17 Inlet Sensor Product Configuration Not used There is the case that this part is not in stalled MSW1 Front Cover Switch Product Configuration NOTE Check the operation of the part in the ...

Page 60: ...Other Parts 1 No Parts Name Main Unit Reference 1 Return Belt Unit Product Configuration Removing the Return Belt Unit on page 72 4 Parts Replacement and Cleaning 54 ...

Page 61: ...ront Cover Unit 1 and disconnect the 2 Connectors 2 1x 1 2 Removing the Rear Cover Preparation 1 Remove the machine from the host machine Removing this Machine from the Host Machine on page 41 Procedure 1 Remove the Cable Small Cover 1 in the case of Inner Finisher only 2 Claws 2 2 1 2x 2 Remove the Cables 1 2 Wire Saddle 2 2x 2 2 1 3 Remove the Cable Cover 1 1 Screw 2 1x 2 1 4 Parts Replacement a...

Page 62: ...2 Screws 2 1 Claw 3 2 Hooks 4 3 2x 1x 2 4 1 Removing the Delivery Tray Procedure 1 Remove the Delivery Tray 1 2 Claws 2 2 Hooks 3 2 3 1 2x Installing the Delivery Tray 1 Install the Delivery Tray 1 2 Claws 2 2 Hooks 3 2 3 1 2x 3 2 4 Parts Replacement and Cleaning 56 ...

Page 63: ...1 is properly installed If the installation fails error E540 8001 8002 may occur at power ON 1 3 2 3 2 3 2 Removing the Tray Guide Cover Preparation 1 Remove this machine from the host machine Removing this Machine from the Host Machine on page 41 2 Remove the Front Cover Unit Removing the Front Cover Unit on page 55 3 Remove the Rear Cover Removing the Rear Cover on page 55 4 Remove the Delivery ...

Page 64: ...Plate 2 to the slit 3 of the Tray Guide Cover 1 2 3 3 3 Release the latch 1 and move the Front Rear Tray Plate 2 to the bottom 1 2 2 4 Remove the Tray Guide Cover 1 2 Screws 2 2 Claws 3 2 3 3 1 2x CAUTION Do not nip the Paper Fold 1 when the Tray Guide Cover is installed 1 1 4 Parts Replacement and Cleaning 58 ...

Page 65: ...the Front Cover Unit on page 55 3 Remove the Rear Cover Removing the Rear Cover on page 55 Procedure CAUTION Be sure not to lose the Gear 1 and the Pin 2 when disassembling assembling 1 2 1 Remove the Cable Guide 1 2 Connectors 2 1 Screw 3 1 Claw 4 1 2 3 4 4 2x 1x 2 Remove the 1 Clip 1 and 1 Bushing 2 1 2 3 Remove the Upper Feed Guide Unit 1 2 Screws 2 2 1 2x 4 Parts Replacement and Cleaning 59 ...

Page 66: ...uide Unit Removing the Upper Feed Guide Unit on page 59 6 Remove the Tray Guide Cover Removing the Tray Guide Cover on page 57 7 Remove the Staple free Staple Unit Removing the Staple free Staple Unit on page 65 Procedure 1 Remove the Front Tray Rack 1 Rear Tray Rack 2 1 2 NOTE How to assemble the Front Tray Rack and Rear Tray Rack 1 Insert the Front Tray Rack 1 and Rear Tray Rack 2 at the Guide 2...

Page 67: ...e E ring 1 and the Gear 2 and the Pin 3 3 1 2 5 Remove the E ring 1 and move the Gear 2 after that remove the pin 3 and the Bushing 4 and the Tray Drive Shaft 5 5 1 2 3 4 6 Remove the E ring 1 and the Pulley 2 and the Pin 3 and the Bushing 4 1 2 3 4 4 Parts Replacement and Cleaning 61 ...

Page 68: ...7 Move the Bushing 1 and remove the Paper Fold Unit 2 2 1 8 Remove the 2 Connectors 1 and the 2 Cables 2 2x 2x 1 1 2 2 9 Put through the Cables 1 at the hole 2 2 1 1 4 Parts Replacement and Cleaning 62 ...

Page 69: ...ne 1 as shown below 11 Remove the 2 Screws 2 of the Front Rear Return Belt Guide NOTE When attaching part of the Rail is positioned at attaching part of the Inner Puncher Unit remove the Rail before proceeding to the next procedure 1 1 2x 12 Return the machine to its original position 13 Remove the Center Return Belt Guide 1 2 Bosses 2 1 2 2 14 Remove the Rear Return Belt Guide 1 1 Boss 2 4 Parts ...

Page 70: ... to remove this machine Removing the Stapler Unit Preparation 1 Remove this machine from the host machine Removing this Machine from the Host Machine on page 41 2 Remove the Front Cover Unit Removing the Front Cover Unit on page 55 Procedure 1 Remove the Stapler Unit 1 at the Stapler Mount 1 Screw 2 1x 2 1 3 NOTE In the diagrams number 3 is the spare screw hole 2 Remove the Cable Cover 1 2 Claws 2...

Page 71: ...DRBL 2 FIN STPR Removing the Staple free Staple Unit Preparation 1 Remove this machine from the host machine Removing this Machine from the Host Machine on page 41 2 Remove the Rear Cover Removing the Rear Cover on page 55 Procedure 1 Remove the Connector 1 and the Cable 2 1 2 1x 1x 2 Remove the Staple free Staple Unit 1 2 Screws 2 2 1 2x 4 Parts Replacement and Cleaning 65 ...

Page 72: ...ple Unit with the Stepped Screw 2 2 1 Handling after parts replacement 1 Clear the parts counter COPIER COUNTER DRBL 2 FR STPL 2 If the limited function message of the staple free stapling is shown on the host machine s LUI clear the message on the service mode SORTER FUNCTION EMSG CLR 4 Parts Replacement and Cleaning 66 ...

Page 73: ...m the Host Machine on page 41 2 Remove the Rear Cover Removing the Rear Cover on page 55 Procedure 1 Disconnect the 3 Connectors 1 3x 1 1 2 Remove the Cable Guide 1 1 Screw 2 1 Hook 3 1 1x 2 3 3 3 Remove the Solenoid Unit 1 1 Screw 2 1x 2 1 4 Remove the Paper Trailing Edge Pushing Guide Solenoid 1 2 Screws 2 2x 1 2 4 Parts Replacement and Cleaning 67 ...

Page 74: ... 60 Procedure 1 Remove the Stapler Shift Motor 1 2 Screws 2 1 Connector 3 2x 2 2 1 3 1x Removing the Assist Motor M5 Procedure 1 Remove the machine from the host machine Removing this Machine on page 41 2 Remove the Front Cover Unit Removing the Front Cover Unit on page 55 3 Remove the Rear Cover Removing the Rear Cover on page 55 4 Remove the Delivery Tray Removing the Delivery Tray on page 56 5 ...

Page 75: ...e Screw 1 and attach the Spring 2 2 Apply tension to the belt 4 retaining the plate end 3 by a hand and then tighten the screw 1 3 Check the fixing positioin of the screw If the fixing positioin is poor reinstall the screw 1 2 4 3 1x 1x 2 Remove the Assist Motor 1 2 Screws 2 2 1 2x 4 Parts Replacement and Cleaning 69 ...

Page 76: ...ng the finisher controller PCB hold the PCB with your hands to prevent dropping it 1 2 2 4x Handling after replacement CAUTION If the finisher version is old a message prompting you to update will appear If this message appears update it automatically If you select to skip the message screen indicating that the combination is not correct the message will appear every time you start the host machin...

Page 77: ...ide Cover Removing the Tray Guide Cover on page 57 7 Remove the Staple free Staple Unit Removing the Staple free Staple Unit on page 65 8 Remove the Processing Tray Unit Removing the Processing Tray Unit on page 60 Procedure 1 Remove the Delivery Sensor 1 1 Connector 2 1 2 1x Removing the Disengaging Sensor PS16 Preparation 1 Remove this machine from the host machine Removing this Machine from the...

Page 78: ... Rear Cover Removing the Rear Cover on page 55 4 Remove the Delivery Tray Removing the Delivery Tray on page 56 5 Remove the Upper Feed Guide Unit Removing the Upper Feed Guide Unit on page 59 6 Remove the Stapler Unit Removing the Stapler Unit on page 64 Procedure 1 Remove the Upper Stay 1 2 Screws 2 2x 2 1 2 Remove the Center Return Belt Guide 1 2 Bosses 2 1 2 2 3 Rotate the machine as shown bel...

Page 79: ...5 Return the machine to its original position 6 Remove the Rear Return Belt Guide 1 1 Boss 2 1 2 7 Remove the Front Return Belt Guide 1 1 Boss 2 1 Clip 3 1 Bushing 4 2 1 3 4 CAUTION Points to Note when Installing the Front Return Belt Guide Attach the part B of the Bushing A in the direction of an arrow as shown in the figure A B 8 Remove the Return Belt Unit 1 1 Clip 2 1 Bushing 3 4 Parts Replace...

Page 80: ... 3 2 1 4 Parts Replacement and Cleaning 74 ...

Page 81: ...Adjustment 5 Overview 76 Basic Adjustment 79 Adjustment when Replacing the Parts 83 Service Label 84 ...

Page 82: ...G1 Adjustment of alignment position A4 When the paper alignment position is dis placed 10 SORTER ADJUST INF ALG2 Adjustment of alignment position LTR When the paper alignment position is dis placed 11 SORTER ADJUST CENT ALG Adjustment of center alignment standard position When the standard position for the cen ter alignment is misaligned When the paper alignment position is displaced 12 SORTER ADJ...

Page 83: ...er stack Configuration Small size 1 plain1 recycled1 1 sided shift sort non sort 0 OFF The rear alignment plate presses a paper stack by 1mm 1 ON The rear alignment plate withdraws from a paper stack by 0 5mm Use case When E514 Assist error appears in the stack delivery mode with the following configuration Configuration Small size 1 plain1 recycled1 1 sided Shift sort Non sort Adj set operate met...

Page 84: ...page 79 2 Alignment Position Adjustment of the Alignment Plate When the paper alignment position is displaced When wrinkles and tears occur to the delivered paper Alignment Position Ad justment of the Align ment Plate on page 81 Adjustment Items When Replacing Parts No Target part Adjustment item and description Reference 1 Finisher Controller PCB Backup operation before replacement and operation ...

Page 85: ...plate Adjustment procedure Perform the adjustment under either of the following states The processing tray unit is stable with the bases such as paper stack The processing tray is set in the inner finisher However remove the upper feed guide unit to access the screw for adjustment 1 Place A4 or LTR paper on the processing tray unit and push it against the stopper Paper Stopper Stopper 5 Adjustment...

Page 86: ...in parallel 2x 2x Rear Alignment Plate Front Alignment Plate Fixing Screw Fixing Screw Paper 1 0 mm or less 3 Widen the rear alignment palte approx 10mm 4 Contact a sheet of paper with the rear alignment plate to check the gaps between the alignment plate and a sheet of paper at A and B portion In the case the gap is large adjust the right angle adjustment of alignment plate again Rear Alignment P...

Page 87: ...stment procedure 1 Enter the following Service Mode Adjustment of alignment position A4 SORTER ADJUST INF ALG1 Adjustment of alignment position LTR SORTER ADJUST INF ALG2 2 Enter the setting value 50 switch negative positive by key and press OK key This operation stops the alignment plate at the current alignment position 5 0mm 3 Set A4 or LTR paper on the processing tray unit 4 Fit the paper 1 to...

Page 88: ... value gap mm x 10 50 NOTE Correspondence table of measured gap value and adjusted value Gap mm measured value Adjustment value Gap mm measured val ue Adjustment value 1 5 35 3 5 15 2 0 30 4 0 10 2 5 25 4 5 5 3 0 20 5 0 0 7 Enter the adjustment value and press OK key 8 Copy 10 sets of 1 original and confirm that an alignment failure and a delivered paper failure do not occur 9 In case failure occu...

Page 89: ...isher version is old a message prompting you to update will appear If this message appears update it automatically If you select to skip the message screen indicating that the combination is not correct the message will appear every time you start the host machine unless you disable the message in service mode Related service mode Setting of firmware update operation Lv 2 COPIER OPTION FNC SW VER ...

Page 90: ...ted the RAM clear function adjustment values for ADJUST or OPTION return to default Therefore when you made adjustments and changed values of the Service Mode in the field be sure to write down the changed values in the service label When there is no relevant field in the service label write down the values in a blank field Service label A outside of the rear cover A Service Label 5 Adjustment 84 ...

Page 91: ...allation 6 How to Check this Installation Procedure 86 Checking before Installation 87 Kontrollen vor der Installation German Deutsch 88 Unpacking 89 Installation Procedure 92 Checking after Installation 99 ...

Page 92: ...ibed with symbols in this procedure 1x 1x 1x Install Screw Packaged Item Remove Tighten Loosen 1x Connect Connector Disconnect Install Harness Common for Guides and Clamps Remove 1x 1x Connect Power Cord Disconnect Check visually Check the sound Check OFF Cleaning ON Push Power Unused Parts 1x 1x 6 Installation 86 ...

Page 93: ...lay and main power lamp are both turned OFF and then disconnect the power plug Points to Note at Installation This installation procedure is written only about the installation of the inner finisher When installing the inner puncher unit together with the finisher refer to the installation procedure supplied with the inner puncher unit instead of referring this installation procedure Marked portio...

Page 94: ...allation Unterbrechen der Netzversorgung 1 Schalten Sie den Netzschalter der Hostmaschine aus 2 Überzeugen Sie sich zunächst dass sowohl das Display auf dem Bedienfeld als auch die Netzstrom Kontrolleuchte erloschen sind und ziehen Sie dann den Netzstecker 6 Installation 88 ...

Page 95: ...o install this equipment It is a good idea to store away the removed fixings and cushioning materials for possible relocation of this equipment e g to new site or for repairs 1 Take out the finisher from the carton 2 Remove all the tapes and the cushioning materials outside this equipment 3 Remove the fixing bracket 1 Screw 1x 4 Open the Front Cover Remove the two fixing materials and all the tape...

Page 96: ...Inner Finisher x 1 2 Stack Tray x 1 3 Wire Sub Tray x 1 4 Staple Cartridge x 1 6 Rail Front Cover x 1 7 Second Delivery Sensor Flag Gray x 1 8 Screw Binding Black M3x8 x 3 9 Delivery Guide x 1 10 Support Guide x 1 11 Screw Binding M4x8 x 1 5 Rail Cover x 1 Others Including guides 6 Installation 90 ...

Page 97: ...Installation Outline Drawing 1 8 8 6 5 8 2 3 4 7 9 10 11 6 Installation 91 ...

Page 98: ...nisher refer to the installation procedure supplied with the inner puncher unit instead of referring this installation procedure 1 When the Reversal Guide has been installed to the host machine remove it 2 Claws 2 Remove the Interface Cover 2 Claws NOTE Removed cover is used in the procedure later 3 Remove the Delivery Tray CAUTION Be careful so that the covers of the host machine may not be damag...

Page 99: ... Sensor Flags upper lower 6 Install the Second Delivery Sensor Flag upper Gray NOTE Check that the sensor flag operates smoothly 7 Remove the 2 Face Seals CAUTION Be careful so that the Delivery Assembly Cover of the Host Machine is not damaged 6 Installation 93 ...

Page 100: ...de and then affix the Delivery Guide on the bottom of reader unit 2 Projections 9 Remove a screw 1x 10 Remove a screw 1 Projection 1 Screw Binding M4x8 1x LQGLQJ M4x8 Installation of Inner finisher 1 Install the Wire Sub Tray 2 Hooks 6 Installation 94 ...

Page 101: ...can not be damaged CAUTION Do not slide the Inner Finisher as putting it on the host machine or bump the edge parts of the rail unit to the covers of the host machine It may cause damage to the host machine 3 Fix the finisher to the host machine 2 Screws Binding Black M3x8 LQGLQJ ODFN 0 2x 6 Installation 95 ...

Page 102: ... 1 Harness Guide 2x 1x 5 Install the Interface Cover removed in Preparation for Host Machine 3 Projections 2 Claws 6 Release the Rail Fixing Plate 1 Boss 1x 1x 7 Open the Front Cover Release the lock lever to slide this machine toward the left until it stops 6 Installation 96 ...

Page 103: ...Hooks NOTE Confirm that the hook is inserted to the hole of the Rail Unit 9 Install the Stack Tray to the finisher 4 Hooks CAUTION When installing the Stack Tray be careful not to nip the Paper Retainer Paper Retainer 6 Installation 97 ...

Page 104: ...inding Black M3x8 NOTE Confirm that the Rail Fixing Plate is released LQGLQJ ODFN 0 1x 11 Slide this equipment toward the right to set it 12 Set the Staple Cartridge into the stapler unit and then close the Front Cover 6 Installation 98 ...

Page 105: ...Turn ON the main power of the host machine 2 If a message prompting the user to update the version appears press Update to automatically update the version of this equipment NOTE If Skip is selected a message prompting the user to update the version will appear every time the host machine is started In the service mode Level 2 shown below it is possible to set not to display the message Lv 2 COPIE...

Page 106: ...APPENDICES Service Tools 101 General Circuit Diagram 102 ...

Page 107: ...ohol Solvent Cleaning e g metal oil or toner stain Fluoride family hydrocarbon Chlorine family hydrocarbon Alcohol Do not bring near fire Procure locally Substitute MEK Lubricating oil EM 50L Lubrication e g gears 1 Special oil Special solid lubricating agent Lithium soap Tool No HY9 0007 1 Do not apply to the following gears CAUTION Do not apply to the gears 1 of the return belt motor M2 or paddl...

Page 108: ...B DEL_A DEL_AN PAPER_TOP_SNS ASSIST_HP_SNS PAPER_HOLD_HP_SNS PAPER_DISPOSE_SNS GND FJOG_HP_SNS 5V GND RJOG_HP_SNS 5V 5V 5V 5V 5V GND GND GND GND PCB3 5V GND 24V 5V GND FAN_ON FAN_ALM BTMDROP_SL ENT_JAM_SNS RIKAN_SNS GND 5V PUNCH_TXD PUNCH_RXD INI_SNS PUNCH_MD PUNCH_RESET GND GND PUNCH_DTC PFEED_STEP PFEED_CUR_PWM PFEED_DIR PFEED_PASS2_S GND GND 24V 24V GND GND 5V ENTTRY_SNS INNER_FIN_DTC FIN_RESET...

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