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Canon imageRUNNER 2545, Service Manual Digest

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Canon imageRUNNER 2545 Service Manual Digest Download Page 11

1-3

1

[4]

[8]

[3]

[9]

[1]

[6]

[2]

[7]

[10]

[11]

[5]

[12]

[1]

Transfer roller

[2]

Separation static eliminator

[3]

Waste toner container

[4]

Drum unit

[5]

Developing assembly

[6]

Manual feed pickup roller

[7]

Manual feed separation pad

[8]

Fixing unit

[9]

Cassette pickup roller 

[10]

Cassette transfer roller

[11]

Cassette separation roller

[12]

Idler gear (for China)

F-1-1

F-1-1

Summary of Contents for imageRUNNER 2545

Page 1: ...7 6 5 4 3 2 1 imageRUNNER 2545 2535 Series Service Manual Digest ...

Page 2: ... Action to Take after Replacing theMain Controller PCB 2 5 Action to Take when Replacing the DC Controller PCB 2 5 Action to Take after Replacing the RAM 2 5 Laser Exposure System 2 5 Action to Take after Replacing the Laser Scanner Unit 2 5 Image position adjustment 2 6 Margin Along the Leading Edge 2 6 Left Image Margin 2 6 Leading Edge Non Image Width 2 6 Left Non Image Width 2 7 3 Error Code O...

Page 3: ...Details 4 41 Method of confirming license option 4 41 Inactivity of the transmitted license 4 42 Erasing a License 4 43 E RDS 4 44 Configuration 4 44 REPORT 4 44 Configuration 4 44 Details 4 45 DOWNLOAD 4 49 Download 4 49 CLEAR 4 49 Configuration 4 49 DISPLAY 4 50 Configuration 4 50 ROM 4 50 Configuration 4 50 TEST MODE 4 50 Outline 4 50 Configuration 4 51 Details 4 51 5 Parts Replacement and Clea...

Page 4: ... delivery image reading options 6 5 Function expanding option 6 6 Basic Configuration 6 7 Functional Configuration 6 7 Basic sequence 6 8 7 Version Upgrading Upgrading Targets and Procedure 7 2 Outline 7 2 Procedure 7 3 ...

Page 5: ...ling of Laser System Turn power switch ON Points to Note About Turning Off the Main Power Switch Safety of Toner Notes When Handling a Lithium Battery Notes Before it Works Serving Safety Precautions imageRUNNER 2545 2535 Series ...

Page 6: ...O JAPAN THIS PRODUCT CONHORMS WITH DHHS RADIATION PERFORMANCE STANDARD 21CFR CHAPTER 1 SUBCHAPTER J A different description may be used for a different product Laser Safety When servicing the area around the laser assembly be sure to turn off the main power The machine s covers that can reflect laser light are identified by means of a warning label Figure If you must detach a cover showing the lab...

Page 7: ...F 0 3 Power Supply 1 As a general rule do not use extension cords Using an extension cord may result in a fire or electrical shock If an extension cord must be used however use one for local rated voltage and over untie the cord binding and insert the power plug completely into the extension cord outlet to ensure a firm connection between the power cord and the extension cord 2 The socket outlet s...

Page 8: ...e fibers of the cloth Tonner is easy to react with plastic material avoid contact with plastic Notes When Handling the Lithium and Ni MH Batteries RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS The following warnings are given to comply with Safety Principles EN60950 Wenn mit dem falschen Typ ausgewechselt besteht Explosionsgef...

Page 9: ...1 1 Periodical Service Consumable Parts and Cleaning Parts ...

Page 10: ...heets DRBL 1 FX UNIT Wipe with dry cloth If dirt cannot come off wipe it with alcohol 7 Fixing unit For iR2545 2535 FM4 3363 120V FM3 9302 230V 1 240 000 sheets DRBL 1 FX UNIT 8 Pickup feed system Cassette pickup roller FB6 3405 FC7 9381 For CHN 1 120 000 sheets DRBL 1 C1 PU RL C2 PU RL C3 PU RL C4 PU RL Quantity indicates number of cassette 9 Cassette transfer roller FC6 7083 FC7 9502 For CHN 1 1...

Page 11: ...static eliminator 3 Waste toner container 4 Drum unit 5 Developing assembly 6 Manual feed pickup roller 7 Manual feed separation pad 8 Fixing unit 9 Cassette pickup roller 10 Cassette transfer roller 11 Cassette separation roller 12 Idler gear for China F 1 1 F 1 1 ...

Page 12: ...1 1 4 Cleaning Parts Fixing guide Transfer guide F 1 2 F 1 2 ...

Page 13: ...2 2 Adjustment Outline Adjustment when replacing parts Image position adjustment ...

Page 14: ...er Scanner Unit page 2 5 Image position adjustment This section describes procedures when adjusting basic image position image margins nonimage area etc Category Item Reference Margin Along the Leading Edge Single sided copy 2 5 1 5 mm Double sided copy 2 5 2 0 mm 2 5 4 6 8 10 12 14 16 18 20 0 2 5 1 5mm 2nd side of double sided copy 2 5 2 0mm Margin Along the Leading Edge page 2 6 T 2 1 T 2 1 Cate...

Page 15: ...lace a sheet of paper that the user usually uses on the DF enter the service mode and then select SCAN READER FUNCTION CCD DF WLVL2 Read the white level in the DF mode stream reading Check the transparency of the T 2 3 T 2 3 glass for stream reading Read both sides of the chart 6 3 Place a sheet of paper that the user usually uses on the platen glass enter the service mode and then select SCAN REA...

Page 16: ...the user usually uses on the DF enter the service mode and then select SCAN READER FUNCTION CCD DF WLVL4 Read the white level in the DF mode stream reading Check the transparency of the glass for stream reading Read both sides of the chart Action to Take after Replacing the ADF Scan Glass 1 Enter the service mode and then select the following SCAN READER FUNCTION CCD DF WLVL1 2 3 4 DF white level ...

Page 17: ...e main power switch allows the values entered for the service mode items to take effect Action to Take after Replacing the RAM CAUTION The ADRAM is powered from the secondary battery unit to back up the image memory even after the main power switch is turned OFF and the power plug is removed from the outlet If the SW3 on the main controller PCB is pressed with the image backed up the entire data s...

Page 18: ...increase the margin by 1 mm Increase the value an increase of 10 will increase the margin by 1 mm 1st side of copy 2 5 1 5mm F 2 4 F 2 4 Left Image Margin Service mode PRINT PRINT NUMERIC 056 10 8 6 5 4 2 0 1st side of copy 2 5 1 5mm Image left edge Increase the value an increase of 10 will increase the margin width by 1 mm Decrease the value a decrease of 10 will decrease the margin width by 1 mm...

Page 19: ...EADER ADJUST ADJ XY ADJ Y 10 8 6 5 4 2 0 1st side of copy 2 5 1 5mm Image edge Increase the value an increase of 10 will increase the non image width by 1 mm Decrease the value a decrease of 10 will decrease the non image width by 1 mm F 2 7 F 2 7 ...

Page 20: ...3 3 Error Code Over View Error Code Jam Code Alarm Code ...

Page 21: ...r PCB PCB4 E001 0000 Title Fixing unit temperature rise detection Description The reading of the main thermistor is 250 deg C or more continuously for 200 msec Remedy 1 Go through the following to clear the error CLEAR ENGIN ERRCLR and then turn OFF and then ON the power 2 Check connection of the Connectors Thermistor Connector and AC Connector 3 Replace the Fixing Main Thermistor Film Unit 4 Repl...

Page 22: ...CB PCB4 Ecode Detail Code Item Description E014 0001 Title Unstable rotation of the Fixing Motor M2 Description Detection is executed every 100 msec after the start of motor rotation however the drive detection signal is absent for 2 sec Remedy 1 Replace the Fixing Motor M2 2 Replace the DC Controller PCB PCB4 E014 0002 Title Unstable rotation of the Fixing Motor M2 Description During motor rotati...

Page 23: ... Title Failure of the Scanner Motor M21 Description The speed lock signal indicates a deviation 10 times in sequence at intervals of 100 msec after the signal has indicated a locked state The same condition is detected after the error retry is performed Remedy 1 Check the cable 2 Replace the Laser Scanner Unit 3 Replace the DC Controller PCB PCB4 E110 0003 Title Failure of the Scanner Motor M21 De...

Page 24: ...escription E248 0000 Title EEPROM error Description 1 An error has occurred at power on 2 An error has occurred during write operation 3 An error has occurred during read operation following write operation Remedy 1 Disconnect and then connect the flexible cable Relay PCB PCB2 Main Controller PCB PCB1 50pin 2 Disconnect and then connect the flexible cable CCD unit Relay PCB PCB2 3 Disconnect and t...

Page 25: ...or M10 has been driven for 0 5 sec Remedy 1 Check the wiring between the Finisher Controller PCB and Stapler 2 Replace the Stapler 3 Replace the Finisher Controller PCB PCB1 E532 0001 Title STP Move Motor M1 error Description The stapler does not leave the stapler move home position when the STP Move Motor M1 has been driven for 0 25 sec Remedy 1 Replace the Stapler Move HP Sensor S10 2 Check the ...

Page 26: ...Motor M2 error Description The gripper unit does not return to the gripper unit home position when the Gripper Unit Move Motor M2 has been driven for 0 1 seconds Remedy 1 Replace the Gripper Unit HP Sensor S7 2 Replace the Gripper Unit Move Motor M2 3 Replace the Finisher Controller PCB PCB1 E602 0001 Title The built in SD card is not detected Description Remedy Ecode Detail Code Item Description ...

Page 27: ... connect the connector J206 on the DC Controller PCB PCB4 2 Replace the Exhaust Fan Rear FAN3 3 Replace the DC Controller PCB PCB4 Ecode Detail Code Item Description E805 0001 Title Unstable rotation of the Exhaust Fan Rear FAN3 or Finisher Fan 1 M8 or Finisher Fan 2 M9 Description 1 When lock signal failed to be detected for 5 sec while the Exhaust Fan Rear FAN3 is driven 2 When lock signal faile...

Page 28: ... fall back cannot be used 0103 Rx At time of reception EOL cannot be detected for 5 sec 15 sec if CBT 0104 Tx At time of transmission RTN or PIN is received 0106 Rx At time of reception the procedural signal is received for 6 sec while in wait for the signal 0107 Rx At time of reception the transmitting party cannot use fall back 0109 Tx At time of transmission a signal other than DIS DTC FTT CFR ...

Page 29: ...is received after transmission of PPS EOP 0768 Tx At time of ECM transmission the procedural signal has been transmitted more than specified after transmission of PPS EOP or T5 time out 60 sec has occurred No Tx Rx Description 0769 Tx At time of ECM transmission the procedural signal has been transmitted more than specified after transmission of PPS EOP or T5 time out 60 sec has occurred 0770 Tx A...

Page 30: ...sensor S5 3 0207 Stationary jam Fixing outlet sensor S19 3 0208 Stationary jam No 1 delivery sensor S12 3 0209 Stationary jam No 2 delivery sensor S42 3 020A Stationary jam Reversal sensor S40 3 020D Stationary jam Duplex feed sensor S7 3 0A01 Power on jam Cassette 1 pickup sensor S1 3 0A02 Power on jam Cassette 2 pickup sensor SR2 3 0A03 Power on jam Cassette 3 pickup sensor SR4 3 0A04 Power on j...

Page 31: ...3 3 12 ACC ID Jam Code Type Sensor Name Sensor ID 3 FF0D Unknown jam 3 FF91 Unknown jam 3 FFF1 Unknown jam T 3 5 T 3 5 DADF AA1 SR1 SR2 SR3 SR5 SR6 SR1 SR2 SR3 SR11 SR5 F 3 2 F 3 2 ...

Page 32: ...047 Delay jam first document Delivery reversal sensor SR3 4 0048 Stationary jam first document Delivery reversal sensor SR3 4 0071 Timing error 4 0073 Release NG Release motor HP sensor SR11 4 0090 ADF open jam Copyboard cover open closed Sensor 0 S21 4 0091 User ADF open jam Copyboard cover open closed Sensor 0 S21 4 0092 ADF cover open jam Cover open closed sensor SR6 4 0093 User cover open jam ...

Page 33: ...m Code Details Alarm Code Title A Movement B Cause C Measures 85 0001 E355 clear A Movement Clear process is performed due to E355 error B Cause Mismatch between the serial numbers of Soft ID Flash ROM and FRAM C Measures None 85 0002 Auto restore caused by SoftID Service replacement A Movement Automatic data restore is performed after Soft ID PCB replacement is detected B Cause Soft ID PCP is rep...

Page 34: ...4 4 Service Mode Overview Details of Service Mode ...

Page 35: ...e exchange FAX Do not use SCAN These setting items are for image adjustment in scanning PRINT These setting items are for image adjustment in printer assembly and for special mode for the field related measures NETWORK Use it to confirm the contents of the installed CA certificates CODEC This is a setting items related to CODEC SYSTEM This is a setting items related to SYSTEM ACC Register the acce...

Page 36: ...e OK 6 Press the Stop Additional functions Reset key to end the service mode 033 4 Selecting a Bit Switch Select the bit using the left arrow right arrow on the touch panel SSSW SSSW 000000000 000000000 Operation at the time of Bit SW Operation at the time of Parameter 033 SSSW 000000000 033 SSSW 000000001 2 8 1 Selecting Service Mode 2 8 F 4 1 F 4 1 Setting of Bit Switch Outline Bit Switch Compos...

Page 37: ...ed SW28 00000000 V 8 V 34 protocol settings SW29 not used SW30 00000000 Assigning a New Dial Tone Detection Method SW31 not used SW32 00000000 not used SW33 00000000 counter function settings SW34 00000011 waste toner full display setting SW35 00001000 e RDS function settings SW36 SW50 not used T 4 1 T 4 1 Details SSSW SW01 List of Functions Bit Function 1 0 0 service error code output not output ...

Page 38: ...rom overseas T 4 4 T 4 4 MEMO Any of the following error code may be indicated because of an echo at time of reception 0005 0101 0106 0107 0114 0200 0201 0790 SSSW SW04 List of Functions Bit Function 1 0 0 not used 1 Check CI frequency Yes No 2 the number of final flag sequences of protocol signals 2 1 3 Reception mode after CFR signal transmission high speed high speed low speed 4 the length of t...

Page 39: ...Conversion from mm to inch text photo mode execute do not execute 3 transmit bit 33 and thereafter for DIS signal prohibit do not prohibit 4 Recording paper length availability declared in DIS signal A4 B4 size Arbitrary size 5 not used 6 not used Bit Function 1 0 7 not used Detailed Discussions of Bit 1 Use it to enable disable millimeter inch conversion in sub scanning direction for images read ...

Page 40: ...cation if the transmission reception of a single original page takes 32 min or more To use the timer for a purpose other than this function refer to the tables that follow and select an appropriate time length When do not enable is selected using bit 7 the time out length for a single page for all modes will depend on the setting of bit 0 and bit 1 T 4 7 T 4 7 T 4 8 T 4 8 Time Out Length for Trans...

Page 41: ...g for storing polarity in memory telephone line after CI detection 2 Reception of call through caller ID display line main unit line Yes No 3 not used 4 not used 5 not used 6 Detection of continuous signal at fax tel switchover Yes No 7 not used Detailed Discussions of Bit 1 When a dial in fax tel switch cover takes place the polarity of the telephone line is stored in memory for detection of reve...

Page 42: ...f time during which the absence of the carrier is detected between DCS and TCF may be set This bit is valid when 1 is set to bit 0 of 1 SSSW SW18 T 4 16 T 4 16 T 4 17 T 4 17 SSSW SW22 List of Functions Bit Function 1 0 0 not used 1 not used 2 not used 3 Prohibit manual polling Yes No 4 not used 5 not used 6 not used 7 not used Detailed Discussions of Bit 3 Selects whether to prohibit by manual pol...

Page 43: ...xecuted during manual transmission regardless of this setting Detailed Discussions of Bit 3 Select whether to declare the V 8 protocol in DIS signal for reception If NO is selected the V 8 protocol cannot be used because it is not declared in DIS signal The V 8 late start is not executed during manual reception regardless of this setting T 4 20 T 4 20 Detailed Discussions of Bit 4 Select whether t...

Page 44: ...ype1 0 0 New type type2 0 1 New type type3 1 0 New type type4 1 1 Detailed Discussions of Bit 5 Select whether to display the toner cartridge replacement counter T 4 22 T 4 22 T 4 23 T 4 23 T 4 24 T 4 24 When 1 is selected the counter is displayed When 0 is selected the counter is not displayed SSSW SW34 List of Functions Bit Function 1 0 0 Display the waste toner full warning Yes No 1 Switch the ...

Page 45: ...ings 005 NL equalizer 1 ON 0 OFF 006 Telephone line monitor 0 DIAL 1 SERVICEMAN 1 2 SERVICEMAN 2 3 OFF 007 Transmission level ATT From 0 to 15 ex 15 15 dBm 008 V 34 modulation speed upper limit 0 3429 1 3200 2 3000 3 2800 4 2743 5 2400 009 V34 data speed upper limit 0 33 6kbs 1 31 2kbs 2 28 8kbs 3 26 4kbs 4 24 0kbs 5 21 6kbs 6 19 2kbs 7 16 8kbs 8 14 4kbs 9 12 0kbs 10 9 6kbs 11 7 2kbs 12 4 8kbs 13 ...

Page 46: ...re ID code 1 to 60 sec 006 NCC pause time length post ID code 1 to 60 sec 010 line condition identification time length 0 to 9999 10 msec 011 T 30T1 timer for reception 0 to 9999 10 msec 013 T 30 EOL timer 500 to 3000 10 msec 015 hooking detection time length 0 to 999 016 time length to first response at time of fax tel switchover 0 to 9 017 pseudo RBT signal pattern ON time length 0 to 999 018 ps...

Page 47: ...ntification length Use it to set the time for identifying the line connection Raise this parameter if errors occur frequently at time of communication because of the condition of the line MEMO Any of the following error codes may be indicated because of the condition of the line 0005 0018 The line condition identification time is between when the dial signal is transmitted and when the line condit...

Page 48: ...6 of the control panel to suit the needs of the user The default type settings of soft counter is different from models Soft Counter Specifications The soft counters are classified a follows in terms of input numbers 100s total 200s copy 300s print 400s copy print 500s scan 700s received file print 800s report pint 900s transmitted scan Guide to the Table 1 Count sheets of all sizes by one 2 Count...

Page 49: ... 1 1 222 Copy Bk2 2 1 227 Copy Bk L 1 228 Copy Bk S 1 237 Copy Bk L 2 sided 1 238 Copy Bk S 2 sided 1 249 CopyA Bk1 1 1 Serial No on counter check screen Counter type Print system Bk 1 sided L Bk 1 sided S Bk 2 sided L Bk 2 sided S Local copy PDL print FAX print Report print Local copy PDL print FAX print Report print Local copy PDL print FAX print Report print Local copy PDL print FAX print Repor...

Page 50: ...02 Report print Total2 803 Report print L 804 Report print S 809 Report print Bk1 810 Report print Bk2 815 Report print Bk L 816 Report print Bk S 825 Report print Bk L 1 826 Report print Bk S 1 T 4 29 T 4 29 Serial No on counter check screen Counter type Scan system Bk 1 sided L Bk 1 sided S Bk 2 sided L Bk 2 sided S Total scan E mail scan FileShare DBscan E mail FileShare DB scan FileShare DB Bo...

Page 51: ...GET G Target value of shading for green TARGET R Target value of shading for red OFST Not used OFST B Adjustment value of offset level on CCD blue OFST G Adjustment value of offset level on CCD green OFST R Adjustment value of offset level on CCD red OFST O Adjustment value of offset level in odd bit on CCD OFST E Adjustment value of offset level in even bit on CCD GAIN Not used GAIN B Adjustment ...

Page 52: ... 100 scanning DFTAR R 1159 1 to 2047 Shading target value RED entry when using DF normal document scanning position Item1 Item2 Item3 Item4 Initial setting Appropriate guideline Description READER ADJUST CCD DFTAR G 1189 1 to 2047 Shading target value GREEN entry when using DF normal document scanning position DFTAR B 1209 1 to 2047 Shading target value BLUE entry when using DF normal document sca...

Page 53: ...ar MTF4 M4 55 20 to 80 MTF specified value for G in horizontal scanning direction front Item1 Item2 Item3 Item4 Initial setting Appropriate guideline Description READER ADJUST CCD MTF4 M5 55 20 to 80 MTF specified value for G in horizontal scanning direction center MTF4 M6 55 20 to 80 MTF specified value for G in horizontal scanning direction rear MTF4 M7 55 20 to 80 MTF specified value for B in h...

Page 54: ...FDST L1 0 0 16383 Dirt detection level adjustment between documents during ADF use Item1 Item2 Item3 Item4 Initial setting Appropriate guideline Description FEEDER ADJUST DFDST L2 0 0 to 16383 Dirt detection level adjustment upon job completion during ADF use KSIZE SW 0 0 to 1 Switch supporting Chinese paper K sizes USER SIZE DET 1 0 to 1 Document size detection function ON OFF setting DOCST 50 to...

Page 55: ...identification ready Set to use special standard sized paper that is not otherwise identifiable to the ADF because it is misidentified as LTRR 0 LTR_R 1 FOOLSCAP 2 OFFICIO 3 E_OFFICIO 4 G_LTR_R 5 A_LTR_R 0 LTR_R 1 FOOLSCAP 2 OFFICIO 3 E_OFFICIO 4 G_LTR_R 5 A_LTR_R READER SCAN READER DISPLAY CCD TARGET B Target value of shading for blue If the scanned image has some failure check the target value o...

Page 56: ... Open Bit3 Copyboard cover open closed sensor 0 S21 1 Document present ADF open angle 25 degrees or 5 degrees Bit4 Sub scanning original size sensor 0 S24 29 1 Document present Bit5 Sub scanning original size sensor 1 S25 28 1 Document present Bit6 Sub scanning original size sensor 2 S23 1 Document present Sensor for market related measures Bit7 Sub scanning original size sensor 3 S27 1 Document p...

Page 57: ... feeder mode 0 1mm shift of image scan start position toward the front direction by 1 increment in the setting value Note Be sure to enter the value on service label when replacing the CCD unit If changing the setting value of this item be sure to Note the changed value on the service label SCAN READER ADJUST ADJ XY STRD POS Adjustment of CCD CIS scan position at stream reading mode with DF This i...

Page 58: ...lue display at ADF mode 50 scanning SCAN READER ADJUST CCD 100DF_RG Color displacement G R offset value display at ADF mode 100 scanning SCAN READER ADJUST CCD 100DF_GB Color displacement G B offset value display at ADF mode 100 scanning This item must not be normally used Note Be sure to enter the value on service label when executing RAM clear of the reader controller PCB replacing the reader co...

Page 59: ...11 MTF setting value for K in horizontal scanning direction center SCAN READER ADJUST CCD MTF3 M12 MTF setting value for K in horizontal scanning direction rear This item must not be normally used SCAN READER ADJUST CCD MTF3 S1 MTF setting value for R in vertical scanning direction front SCAN READER ADJUST CCD MTF3 S2 MTF setting value for R in vertical scanning direction center SCAN READER ADJUST...

Page 60: ...ST CCD MTF4 M11 MTF specified value for K in horizontal scanning direction center SCAN READER ADJUST CCD MTF4 M12 MTF specified value for K in horizontal scanning direction rear This item must not be normally used SCAN READER ADJUST CCD MTF4 S1 MTF specified value for R in vertical scanning direction front SCAN READER ADJUST CCD MTF4 S2 MTF specified value for R in vertical scanning direction cent...

Page 61: ...in DF mode stream reading Check the transparency of the glass for stream reading Read the both sides of chart Reading the face Calculate DFTAR R Note Be sure to execute these two items DF WLVL1 DF WLVL2 simultaneously SCAN READER FUNCTION CCD MTF CLC Calculating the MTF filter count to be set in ASICS based on the MTF value Set the following item SCAN READER ADJUST CCD CCD CHN new item when replac...

Page 62: ...porting Chinese paper K sizes This item is used when K size paper is used Detect and display Chinese paper 8K 16K 0 K size paper is not supported 1 K size paper is supported SCAN READER OPTION USER SIZE DET Document size detection function ON OFF setting This item is used when the user asks for the item to be provided as a means to remedy the glare from the document lighting lamp Set the document ...

Page 63: ...etting SW19 50 Not used PRINT NUMERIC 01 30 Not used 34 100 128 to 127 one unit 0 1 mm Left end registration adjustment manual feed tray 35 100 128 to 127 one unit 0 1 mm Left end registration adjustment cassette 1 36 100 128 to 127 one unit 0 1 mm Left end registration adjustment cassette 2 37 100 128 to 127 one unit 0 1 mm Left end registration adjustment cassette 3 38 100 128 to 127 one unit 0 ...

Page 64: ... 0 to 1 Reduction in FCOT 175 177 Not used 178 1 0 to 1 Not used 179 7 0 to 14 Temperature adjustment UP DOWN mode Envelop Postcard 180 7 0 to 14 Temperature adjustment UP DOWN mode Special mode N T 4 35 T 4 35 Item1 Item2 Item3 Default Setting range Function PRINT CST CAS1 CAS1 U1 0 26 OFI 27 E OFI 37 M OFI 36 A OFI 24 FLSP 25 A FLSP 30 A LTRR 42 FA4 34 G LGL 0 default Cassette 1paper size group ...

Page 65: ...on of this mode would degrade the throughput T 4 37 T 4 37 SSSW SW18 List of Functions Bit Function 1 0 0 not used 1 not used 2 Thin postcard mode Enable Disable 3 not used 4 not used 5 not used 6 not used 7 not used Detailed Discussions of Bit 2 When the postcard size is selected Thin postcard can be selected in addition to Postcard Return postcard and 4 on 1card Selecting Enable allows you to sp...

Page 66: ...pping or being curled Plain paper Plain paper mode thin paper mode S thin paper mode OHP mode 0 2 15 C 3 11 12 to 15 C in steps of 3 C 12 14 15 C 063 Temperature adjustment UP DOWN mode For rough paper The temperature adjustment offset relative to the target fixing temperature of thick paper can be changed in steps of 3 C Use this parameter when the fixing performance is low or when it is necessar...

Page 67: ... is fed from the manual feed tray of iR2545 2535 144 Laser trail edge OFF adjustment Laser trail edge OFF adjustment input only 145 Adjustment of the magnification to write image in laser s main scanning direction A B Magnification between lasers A and B Amount of adjustment of the magnification of laser B of the laser scanner unit Adjust the magnification of laser B with reference to that of lase...

Page 68: ...NT BitSwitch 178 to 1 ON 166 Temperature adjustment UP DOWN mode Plain paper manual feed tray The temperature adjustment offset relative to the target fixing temperature of plain paper fed from the manual feed paper can be changed in steps of 3 C Use this parameter when the fixing performance is low or when it is necessary to prevent the paper from slipping or being curled Plain paper Plain paper ...

Page 69: ... CAS1 U2 Setting of paper name used for paper size group U2 When setting the following special size paper for U1 U2 U3 and U4 which are specified for the paper name to be used in paper size group it becomes possible to treat the paper size in U1 U2 U3 and U4 as special size paper in universal size cassettes Settings 32 G LTR R 34 G LGL 23 K LGL R 0 default CST CAS1 CAS1 U3 CST CAS2 CAS1 U3 CST CAS...

Page 70: ...7 4 1 7 Adjustment of black color recognition level at black text processing 08 50 Not used Details 06 Control of attribute flag addition function at reception and printing of color JPEG or E mail image Set the type of the attribute flag to be added at reception of a color JPEG or E mail image 0 For PDL_text mode 1 For PDL_photo mode 2 For scan_text mode 3 For scan_photo mode 07 Adjustment of blac...

Page 71: ...d in the address book T 4 40 T 4 40 T 4 41 T 4 41 T 4 42 T 4 42 SW10 List of Functions Bit Function 1 0 0 PS data protocol menu display nondisplay Display Nondisplay 1 Extra length setting ON OFF 2 3 4 5 6 7 Detailed Discussions of Bit 0 Select whether to inhibit export of the password in the address book Detailed Discussions of Bit 1 Select whether to set the extra length expand the user defined ...

Page 72: ...es of when to replace supplies The counter set increments by one on counting each sheet of small sized paper up to A4 LTR and by two on counting each sheet of large sized paper larger than A4 LTR Maintenance counter list Item Counter Explanation TOTAL Total counter SERVICE1 Service total counter 1 SERVICE2 Service total counter 2 TTL Total counter COPY Total copy counter PDL PRT PDL print counter ...

Page 73: ...nce parts counter all clear Execute service mode CLEAR COUNTER to clear all maintenance parts counters Counter clear on parts replacement Press the numeric keypad key 0 after displaying the counter for a part just replaced and the counter will be cleared individually T 4 46 T 4 46 LMS Configuration Group Item Default Setting range Description INACTIVE ST SEND 0 0 1 To display installation state of...

Page 74: ...xample when using Function A Function B should be available In this case Function T 4 47 T 4 47 B is called a slave option of Function A Installation of the slave option fails when it is found that the master option is not validated as a result of verification of the dependent relationship 7 Decoding and verifying a license key Decode an entered license key and examine the validity of the license ...

Page 75: ...sfer to a sales company a new license key is issued for installation for the transfer destination device Be sure to write down the new license key when you receive it and when it is registered in the transfer destination device successfully inform the user of the new license key and explain him her to keep it at hand Operation Procedure 1 Enter the service mode and display the following service mo...

Page 76: ...rase a license You can erase a license by entering the service mode Operation Procedure 1 Enter the service mode and display the following service mode When you have entered the service mode use the right and left arrow keys to display items and press the OK key to fix the setting 2 Display LMS 3 Press the OK key and display LMS ERASE 4 Display SEND 5 Press the OK key 6 Turn OFF ON the power of th...

Page 77: ...e to connect to UGW judges whether connection is successful and displays COM TEST OK or COMTEST NG as the judgment result COM LOG Details of communication test result The log of errors in communication with UGW is displayed The error information includes the error occurrence time error code and details of the error Maximum log count 5Error information length Max 128 characters excluding NULL SCALL...

Page 78: ...the history of communications both successful and error CLEAR DATE 10 16 2009 TX A4 RX A4 33600 21600 9600 14400 14400 9600 STD MH G3 1 3 2 3 4 5 6 7 8 9 000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 PRINT 7 0 0 7 0 0 0 0 0 7 2 0 0 10 16 2009 13 00 0001 B4 B4 31200 19200 7200 12000 12000 7200 FINE MR ECM READ SCAN 43 43 TTL 63 63 C S TTL 0 0 K S TTL 51 51 0 ...

Page 79: ...R ABCODE 00 ERR SECTXB 00 ERR SECRXB 00 Rx bit 1 00000100 01110111 01011111 00100011 00000001 10101001 00000001 bit 56 bit 57 00000001 00000001 00000100 00000000 00000000 bit 96 Tx bit 1 00000000 01000010 00011111 00100001 00000001 00000001 00000001 bit 56 bit 57 00000001 00000001 00000100 00000000 00000000 bit 96 Rx NSF CSI DIS CFR MCF MCF Tx NSS TSI DCS PIX 288 PPS NUL PIX 288 PPS NUL PIX 288 PP...

Page 80: ...ette 3 4 Cassette 4 10 Paper size Error history description ERR Item Explanation 1 Number The larger the number of an error the more recently it has occurred 2 Error date Date of error occurrence 3 Error time 4 Error recovery time 5 Location 3 Main unit 5 Finisher 6 Error code Error code 4 digit code for a definition of the code see the Error Code page 3 2 7 Detail code Detail code of the error co...

Page 81: ...DL PRT RPT PRT MEDIA PRT PICT PRT TONER YELLOW TONER MAGENTA TONER CYAN TONER BLACK OPTYION ROM USB MEMORY SD CARD USB SERIAL No MAC ADDRESS NUMBER OF LOGS ACTIVITY FAX ACTIVITY PRINTJOB ACCOUNT COPY PDL PRINT RX PRINT REPORT MEDIA PICT BRIDGE JAM SERVICE CALL ENVIROMENT ALARM COUNTER _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ...

Page 82: ...nd service data to suit specified destination settings HST ACTIVITY Initializes the activity report ACCOUNT Clears print histories JAM Clears the jam history ERR Clear the error error code history ALARM Clears the alarm history ENVIROMENT Initializes the enviroment log data CARD Clears department management information held in the controller before the card reader is demounted ERR E719 Clears card...

Page 83: ...splay of engine speed type on controller PCB Display example SPDTYPE Line 1 45cpm Line 2 T 4 55 T 4 55 T 4 56 T 4 56 ROM Configuration The table below lists the items of ROM display mode that are supported Group Item Description ROM MAIN Bootable Displays the version number of the PROGRAM ROM mounted on the main controller PCB MAIN2 Boot Displays the version of the ROM BOOT mounted on the main con...

Page 84: ...ps 5 DTMF TEST 0 9 DTMF transmission test 0 G3 SIGNAL TX TEST 300bps 1 G3 SIGNAL TX TEST 2400bps 2 G3 SIGNAL TX TEST 4800bps Group subgroup Item 1 Item2 Item3 Explanation 3 G3 SIGNAL TX TEST 7200bps 4 G3 SIGNAL TX TEST 9600bps 5 G3 SIGNAL TX TEST TC7200bps 6 G3 SIGNAL TX TEST TC9600bps 7 G3 SIGNAL TX TEST 12000bps 8 G3 SIGNAL TX TEST 14400bps 9 G3 SIGNAL TX TEST TC9600bps G3 SIGNAL TX TEST 12000bp...

Page 85: ...er main unit then press the START key Main unit cassette ST_C 0 2nd cassette OP_C 1 Manual feed tray MLT 2 5 Specify the paper eject slot then press the START key Tray 1 1_OUT 0 Tray2 2_OUT 1 6 Select a paper type then press the OK key Plain paper PLN 0 Thick paper TCK 1 Thin paper OHP 2 7 A test pattern is output MODEM Test 4 MODEM TEST These tests test modem and NCU transmission and reception Th...

Page 86: ...ker To select a different frequency Keypad Frequency 1 462Hz 2 1100Hz 3 1300Hz 4 1500Hz 5 1650Hz 6 1850Hz 7 2100Hz MEMO The frequency and the output level of individual frequencies are in keeping with the output level set in service mode G3 Signal Transmission Test A press on 4 on the keypad from the MODEM test menu selects the G3 signal transmission test In this test the following G3 signals from...

Page 87: ... and the speaker by pressing the start key The Baud rate can be changed with the keypad and the Speed can be changed with the left right arrow key Keypad Baud rate 0 3429baud 1 3200baud 2 3000baud 3 2800baud 4 2743baud 5 2400baud F 4 14 F 4 14 T 4 63 T 4 63 Left right arrow key Transmission speed 2400bps 4800bps 7200bps 9600bps 12000bps 14400bps 16800bps 19200bps 21600bps 24000bps 26400bps 28800bp...

Page 88: ...ument presence 1 Document absenc PE Cassette 1 Paper Level Sensor A S3 0 Document presence 1 Document absenc ZA Cassette 1 Paper Level Sensor B S4 0 Document presence 1 Document absenc S1 Cassette Size Detection Switch 1 Width SW6 0 Document presence 1 Document absenc S2 Cassette Size Detection Switch 2 Length SW7 0 Document presence 1 Document absenc Group Item Description Detail READER Reader se...

Page 89: ... this test verify the successful operations of the card reader NCR Sts 12345678 DPT MGN OK RDY 1234 1 Card reader and card availability indication Card available Eight digit card ID No card Card None No card reader available NCR None 2 Card type and card reader status indication DPT Department card PRC Unit pricing card MAX Upper limit setting card ERS Erased card SRV Service card No indication No...

Page 90: ... to detect CNG Test menu 3 Press numeric keypad key 3 on the LINE DETECT menu to select test menu 3 When the CNG signal is detected on the telephone line connection terminal the touch panel LCD display changes from OFF to ON indicating the received frequency The touch panel LCD displays the status of CML CNG and FED detection from left to right with ON OFF indications Numeric keypad key 3 turns of...

Page 91: ...5 5 Parts Replacement and Cleaning List of Parts ...

Page 92: ...ront Cover FC9 0491 4 Control Panel FM3 9356 TW FM3 9354 UL AU FM3 9355 CN FM3 9357 KR FM3 9358 EUR 5 Support Cover 6 Delivery Tray FC9 0513 7 Front Cover FM3 9256 8 Cassette 1 9 Cassette 2 Only for the Cassette 2 standard model 10 Lower Left Cover FC9 0506 11 Left Cover FM3 9338 12 Inside Base Cover FC9 0520 13 Rear Left Cover FC9 0523 14 Toner Supply Cover FC9 0571 FC9 0568 ...

Page 93: ... AB INCH SIZE FL2 9841 17 Reader Rear Cover FC9 0492 18 Rear Cover Right FC9 0525 19 Rear Cover Left FC9 0524 20 Right Cover Upper Rear FC9 0572 21 Right Cover Lower Rear FC9 0527 22 Manual Feed Pickup Tray FM3 9285 23 Right Cover FM3 9284 With No 2 Deleivery Unit FM3 9380 Without No 2 Deleivery Unit 24 Lower Rear Cover FC9 0507 25 Cassette 2 Rear Cover FC9 4682 ...

Page 94: ...435 2 Pickup Unit FM3 9277 3 Laser Scanner Unit FM3 9407 4 No 2 Deleivery Unit FM3 9314 5 Toner Supply Unit FM3 9428 6 Right Cover Unit FM3 9284 With No 2 Deleivery Unit FM3 9380 Without No 2 Deleivery Unit 7 Platen Glass A SIZE FL2 9839 A INCH SIZE FL2 9840 AB INCH SIZE FL2 9841 8 ADF scan glass FL2 9843 ...

Page 95: ... PCB FM4 2863 PCB5a LCD Unit FL3 3204 PCB5b 1 4 Inverter PCB FM2 2753 PCB5c Control Panel CPU PCB FM4 2854 PCB5d Key Top PCB Assembly FM4 2855 PCB6 HVT PCB FM4 2871 PCB7 Option Power Supply PCB 120V FK2 9187 230V FK2 9188 PCB10 Heater PCB 120V FM4 2857 230V FM4 2858 PCB11 NCU PCB FM4 3343 PCB12 Modular PCB FM4 3346 PCB13 Pseudo CI PCB FM2 7753 PCB14 Laser Driver PCB FM4 2547 PCB15 BD PCB FM2 4022 ...

Page 96: ...5 5 6 List of Solenoids SL1 SL2 SL5 SL4 F 5 5 F 5 5 Symbol Part name Part number SL1 Pickup Solenoid FK2 0408 SL2 Manual Feed Pickup Solenoid FK2 1410 ...

Page 97: ...5 7 5 List of Sensors TS1 TS2 S9 S10 S19 S11 S12 S8 S16 S18 S17 HU1 S4 S3 S2 S1 S26 S21 S28 S29 S24 S5 S6 S7 S22 S41 S42 S40 S25 F 5 7 F 5 7 F 5 6 ...

Page 98: ...36 S16 Toner Cover Open Closed Sensor WG8 5836 S17 Waste Toner Full Sensor WG8 5836 S18 Front Cover Open Closed Sensor WG8 5836 S19 Fixing Outlet Sensor WG8 5836 S21 Copyboard Cover Open Closed Sensor 0 WG8 5776 S22 Ccd Hp Sensor WG8 5776 S24 Original Size Sensor 0 AB INCH FH7 7569 S25 Original Size Sensor 1 AB INCH FH7 7569 S26 Copyboard Cover Open Closed Sensor 1 WG8 5776 S28 Original Size Senso...

Page 99: ...Part name Part number M1 Main Motor FK2 9141 M2 Fixing Motor FK2 9145 M3 Cassette 1 Pickup Motor FK2 7327 M4 Duplex Feed Motor FK2 9149 M6 Bottle Motor FK2 9147 M7 Hopper Motor FK2 9147 M8 Shutter Hp Sensor FK2 9148 M9 No 1 Delivery Motor FK2 9151 M21 Scanner Motor FK2 6919 ...

Page 100: ...FAN3 FAN4 F 5 9 F 5 9 Symbol Part name Part number FAN1 Paper Edge Cooling Fan Rear FK2 0360 FAN2 Paper Edge Cooling Fan Front FK2 0360 FAN3 Exhaust Fan Rear FK2 0360 FAN4 Exhaust Fan Front FK2 0360 FAN6 Power Supply Cooling Fan FK2 0360 ...

Page 101: ...itches SW2 SW6 SW4 SW7 F 5 10 F 5 10 Symbol Part name Part number SW2 Front Door Switch WC4 5242 SW4 Enviorment Switch FM4 2876 SW6 Cassette Size Detection Switch 1 WC2 5680 SW7 Cassette Size Detection Switch 2 WC2 5680 ...

Page 102: ...5 5 12 List of Clutches CL1 CL2 CL3 F 5 11 F 5 11 Symbol Part name Part number CL1 Registration Clutch FK2 9154 CL2 Manual Feed Pickup Clutch FK2 9154 CL3 Developing Cylinder Clutch FK2 9154 ...

Page 103: ...ixing Sub Thermistor Rear 120V FM4 3363 230V FM3 9302 TH2 Fixing Sub Thermistor Front TH3 Fixing Main Thermistor H1 Fixing Heater 1 H2 Fixing Heater 2 SP1 Speaker Option FK2 9442 H3 Cassette Heater Option FM3 8915 H4 Drum Heater Option FK2 9157 H5 Reader Heater Option 120V FK2 9468 230V FK2 0228 ...

Page 104: ...6 6 Product Overview Specifications Product lineups Basic Configuration ...

Page 105: ... Item Specifications Paper type Manual feed pickup tray Weight 64 g m2 to 128 g m2 Type Plain Recycled Color 64 g m2 to 80 g m2 3 hole punch Bond 75 g m2 to 90 g m2 Heavy Paper 1 81 g m2 to 90 g m2 Heavy Paper 2 91 g m2 to 105 g m2 Heavy Paper 3 106 g m2 to 128 g m2 Transparencies Labels Envelopes No 10 COM10 ISO B5 Monarch ISO C5 DL Paper size Cassette 1 3 4 Standard size A4 A4R A3 A5R B4 B5 B5R ...

Page 106: ...Productivity Print speed Size Mode Paper type Paper basis weight g m2 imageRUNNER 2545i 2545 2535i 2535 Cassette Manual feed pickup tray Cassette Manual feed pickup tray A4 1 sided Plain paper 64 90 45 30 35 30 Heavy Paper 91 105 30 30 106 128 28 28 2 sided with the 2 way unit Plain paper 64 90 44 29 34 29 Heavy Paper 91 105 106 128 2 sided without the 2 way unit Plain paper 64 90 31 21 24 21 Heav...

Page 107: ... 90 Color 64 to 90 Recycled 64 to 90 Bond 75 to 90 A4 A4R A3 A5R B4 B5 B5R LTR LTTR LGL 11 x 17 STMTR Yes Yes No Yes Yes Yes Heavy Paper 91 to 128 A4 A4R A3 A5R B4 B5 B5R LTR LTTR LGL 11 x 17 STMTR Yes No No No No No Labels A4 B4 LTR Yes No No No No No Transparencies A4 LTR Yes No No No No No 3 hole punch LTR Yes Yes Yes Yes Yes Yes Envelopes No 10 COM10 ISO B5 Monarch ISO C5 DL Yes No Yes No No N...

Page 108: ...NER 2535 Print Speed 45ppm 35ppm Positioning Target machine imageRUNNER 3235 3225 2030 2025 Series imageRUNNER 2545 2535 Underlined 2 digit numeric figures indicate print speed ppm print per minute T 6 6 T 6 6 T 6 7 T 6 7 F 6 2 F 6 2 Option Pickup delivery image reading options 3 1 2 4 5 6 7 8 9 10 11 12 13 14 16 15 17 18 19 F 6 3 F 6 3 ...

Page 109: ...ype Q 7 Document Tray J1 8 FL Cassette AJ1 9 FL Cassette AK1 10 Cassette Heater Unit 37 Cst Heater Kit J1 is required 11 CST Feeding Unit AE1 12 Envelope Feeder Attachment D1 13 Inner 2Way Tray G1 For host machine delivery additional tray 14 Cst Heater Kit J1 15 Drum Heater C1 Cst Heater Kit J1 is required 16 Power Supply Unit U1 17 ADF Access Handle A1 18 2 Way Unit B1 19 Stamp Unit B1 T 6 8 T 6 ...

Page 110: ...1 is required 13 Color Send Searchable PDF Kit C1 System Upgrade RAM C1 is required T 6 9 T 6 9 Basic Configuration Functional Configuration The machine may broadly be divided into the following functional system blocks document exposure system block controller system block laser exposure system block image formation system block fixing system block and pickup feed system block Flow of paper Flow ...

Page 111: ...ht ON ON LED CCD HP sensor Forwarding Backwarding Print sequence Reader Book mode 1 original Scanner motor Shading correction Light ON Copy start In reading End ON ON White board duct detection control LED CCD HP sensor Forwarding Backwarding Forwarding Backwarding F 6 6 F 6 6 F 6 7 F 6 7 ...

Page 112: ...7 7 Version Upgrading Upgrading Targets and Procedure ...

Page 113: ...OT_vXXXX There are two types of main controllers Note When upgrading two types of firmware Boot and Bootable lang at the same time upgrade Boot first Program USTUPDATE_iR2545_35_ bootable_lang_WLaaXXXX iR2530 2525 2520 Boot USTUPDATE_iR2530_25_ 20_BOOT_vXXXX Program USTUPDATE_iR2530_25_ 20_bootable_lang_WLaaX XXX DC controller PCB iR2545 iR2535 DCON USTUPDATE_iR2545_35_ DCON_vXXXX There are three ...

Page 114: ...ard appears Click Cancel 3 Enter the service mode key 2 Key 8 Key key 4 Select DOWNLOAD by pressing the arrow key then press the OK key MEMO You can also enter the download mode from the following user mode System Settings Firmware Upgrade Yes 5 When USB DOWNLOAD AVAILABLE is displayed start up the UST F 7 2 F 7 2 6 Click Next following the instruction shown on the screen 7 Click Next following th...

Page 115: ...cify by printer name is not displayed F 7 6 F 7 6 F 7 5 F 7 5 9 Click Start following the instruction shown on the screen 10 Click Yes following the instruction shown on the screen 11 The following screen appears UPDATING FIRMWARE is displayed on the control panel of this machine F 7 7 F 7 7 F 7 8 F 7 8 F 7 9 F 7 9 ...

Page 116: ...ress Do not turn OFF the power while the system software is being downloaded or written The machine may fail to start when the power is turned ON 12 When upgrade is complete the following screen appears Turn OFF then ON the main power switch to complete the procedure F 7 10 F 7 10 ...

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