Canon DADF-G1 Page 153 Service Manual Download

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APPENDIX

A-12

6 List of Special Tools

In addition to the standard tools set, the following special tools will be needed to service

the machine:

No. Tool name

Tool No.

Shape

Rank Uses

Stop ring/pliers CK-0246

Used for removing a stop ring;

tip replacement

4 to 9 mm.

Tension gauge

CK-0058

Used for adjusting the separation

belt pressure/timing belt tension;
0 to 600 g.

T0A-600-01

REF.

Rank
A: Each service person is expected to carry one.
B: Each group of five service persons is expected to carry one.
C: Each workshop is expected to carry one.

Summary of Contents for DADF-G1

Page 2: ......

Page 3: ...re to be addressed to the Service Department of the appropriate Sales Company Revision The information disclosed in this document may not necessarily be accurate because of updates made to the product and major differences will be communicated in the form of technical bulletins The following will not apply where it does not conform to the laws or regulations of the country in which the product is ...

Page 4: ... of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Memo Indicates an item of reference assisting the understanding of the topic in ques tion REF Provides a description of a service mode Provides a description of the nature of an error indication Refers to the Copier Basics Series for a better understanding of...

Page 5: ...mble the machine and make adjustments Chapter 4 Maintenance and Inspection provides tables of periodically replaced parts and consumables durables and a scheduled servicing chart Chapter 5 Troubleshooting shows standards to follow and adjustments to make and provides troubleshooting tables Appendix added to offer a general timing chart and PCB diagrams The machine comes with an Installation Proced...

Page 6: ...ge of the Last Original 2 14 2 4 Picking Up Originals 2 15 2 4 1 Outline 2 15 2 4 2 Pickup Operation 2 15 2 5 Reversing Originals 2 19 2 5 1 Operations 2 19 2 5 2 Sequence of Operations reversal 2 20 2 6 Delivery 2 21 2 6 1 Outline 2 21 2 6 2 Delivery Operations 2 22 2 7 Controlling the Pickup Motor 2 25 2 7 1 Outline 2 25 2 7 2 Relationship Between the Pickup Roller and the Pickup Motor Drive Sig...

Page 7: ...moving the Pickup Motor Unit 3 10 2 2 Removing the Feed Motor Unit 3 11 2 3 Belt Motor Unit 3 13 2 3 1 Removal 3 13 2 3 2 Making Adjustments 3 15 2 4 Removing the Clutch Unit 3 16 3 Feed System 3 18 3 1 Pickup Roller Unit 3 18 3 2 Pickup Roller 3 21 3 3 Separation Belt Unit 3 22 3 4 Feed Roller Unit 3 23 3 5 Registration Roller 3 26 3 6 Delivery Reversing Roller 3 31 3 7 Delivery Roller Unit 3 36 ...

Page 8: ...dicator 5 21 2 1 4 E403 Indicator 5 21 2 1 5 E411 Indicator 5 22 2 1 6 E712 Indicator 5 23 3 Arrangement of Electrical Parts 5 24 3 1 Motors Solenoids and Sensors 5 24 3 2 PCBs 5 26 4 Variable Resistors VR Light Emitting Diodes and Check Pins by PCB 5 27 4 1 DADF Controller PCB 5 27 4 2 Indicator PCB 5 29 4 3 Functions of the DIP Switch 5 30 5 Self Diagnosis 5 32 5 1 DADF Self Diagnosis 5 32 1 Per...

Page 9: ...NON DADF G1 REV 0 OCT 2000 v i CONTENTS 4 5 DADF Controller Circuit Diagram 5 6 A 8 4 6 DADF Controller Circuit Diagram 6 6 A 9 5 Indicator PCB Circuit Diagram A 11 6 List of Special Tools A 12 7 List of Solvents Lubricants A 13 ...

Page 11: ... REV 0 OCT 2000 CHAPTER 1 GENERAL DESCRIPTION 1 1 1 Features 1 1 Identifying the Size of Originals The machine checks the length feed direction and the width of an original to find out its size and communicate the result to the host copier ...

Page 12: ...ry tray capacity Small size 50 sheets A5 B5 B5R A4 A4R STMT LTR LTRR Remarks paper of 80 g m2 or less Large size 25 sheets B4 A3 LGL 279 432 mm 11 17 Remarks paper of 80 g m2 or less Original handling mode Single sided double sided originals Original size identification Length feed direction width Residual original identification Yes in combination with host copier function Tandem feed No Mixed si...

Page 13: ...used as an original Transparencies or sheets with an opacity of 80 or lower Sheets with a carbon back Sheets with a pasted attachment or which are bound Sheets with clips or glue Sheets with curl wrinkle or bend REF The same original must not be used on the machine more than once to pre vent damage to the original ...

Page 14: ...ray 7 Body cover F01 301 01 3 2 Cross Section F01 302 01 1 Delivery reversing roller 6 Pre separation guide 11 Retaining roll 2 Paper deflecting plate 7 Delivery pickup roller 12 Feed belt 3 Feed roller 8 Paper retaining plate 13 Paper stopper plate 4 Separation belt 9 Pickup roller 14 Feed belt drive roller 5 Separation flapper 10 Feed belt slave roller 15 Registration roller 1 2 3 4 5 6 7 1 2 3 ...

Page 15: ...01 401 01 Operating Procedure 1 If the originals are B5R or larger or A5 extend the original auxiliary tray 2 Set the side guide to suit the size of the originals REF If the width of the originals is greater than 297 mm A4 A3 the side guide lock must be disengaged For details see 3 Side Guide Lock on p 3 3 3 Place the originals on the original tray with the first page on top 4 As necessary set the...

Page 16: ...pier do not open the machine to reset The copier s recovery mode will automatically take care of the discrepancy 3 Put the originals back into sequence first page on top and place them in the machine 4 3 Routine Maintenance by the User Advise the user to clean the following at least once a week 4 3 1 Copyboard glass Wipe it with a cloth moistened with water or alcohol then dry wipe it 4 3 2 Feed B...

Page 18: ...with a microprocessor CPU The microprocessor reads the input signal from sensors and the signals from the host copier to generate signals used to drive such DC loads as motors and solenoids at such times as programmed in advance F02 101 01 Host copier Sensor CPU Q1 ROM Q2 RAM Q4 Communi cation IC Q3 DADF controller PCB Variable resistor Accessories power supply Motor Solenoid Clutch Brake Indicato...

Page 19: ...in IPC communication mode The host copier s self diagnostic mechanism is designed to detect an error in IPC communication and indicate a code E712 upon detection The machine s IPC communication mode is known as IPC communication 2 which dif fers from the existing mode in that it enables exchanges of data at a higher speed F02 102 01 Host copier Machine Communi cation IC Communi cation IC RSOUT RSI...

Page 20: ...3 1 2 J9 A4 A6 A5 J208 3 1 2 1 3 2 3 1 2 J9 A1 A3 A2 3 1 2 J5 3 1 2 3 1 2 J9 B6 B8 B7 2 1 1 2 B12 B11 J207 J212 2 1 3 4 J9 B10 B9 J205 J5 7 8 9 J2 3 24V DADF controller PCB 5V 5V 5V RFC When DADF is opened 0 When upper cover is opened 0 When upper cover is opened 0 light blocking plate is at sensor When original is detected 1 light blocking plate is at sensor When original is detected 1 light bloc...

Page 21: ...1 and 0 While delivery motor is rotating alternately 1 and 0 When recirculating lever is placed on topmost original 1 Detects width of original placed on original tray 5V FCLK 5V BCLK1 5V RCLK 5V ECLK 5V RSS 5V WIDTH analog signal S9 S10 S11 S13 S14 VR Feed motor clock sensor Belt motor clock sensor Registration roller clock sensor Delivery motor clock sensor Indicator PCB Recirculation sensor Ori...

Page 22: ...utch CL1 turns on 24V BK See p 2 43 See p 2 45 When 0 brake BK1 turns on 24V FMPWM When 0 feed motor M2 turns on 5V RSDRV When 0 recirculation motor M4 turns on 5V ORGLED When 0 Original Set indicator turns on Paper retaining plate solenoid Paper deflecting plate solenoid Clutch SL1 SL2 SL3 CL BK M1 M2 M3 M4 LED101 LED102 Brake Pickup motor Feed motor Belt motor Indicator PCB Recirculation motor J...

Page 23: ...BK CL M2 S9 SL3 S10 S8 S3 S7 S6 Belt motor drive signal BMON Feed belt brake drive signal BK Belt motor clock signal BCLK1 Clutch drive signal CL Feed motor clock signal FCLK Feed motor drive signal FMPWM Reversal feed paper detection signal TURNS Paper deflecting plate solenoid drive signal FLPSL1 Delivery detection signal 1 EJTS1 Pickup registration signal ENTS Pickup detection signal SPRS Upper...

Page 24: ...e sided copy of double sided original The machine moves originals in either of the following two ways in keeping with the in structions from its host copier 2 2 1 Single Sided Original Mode When a stack of originals is placed on the original tray it picks up the originals starting with the bottommost last page and places them on the copyboard glass one by one As each original is copied it moves it...

Page 25: ...de when copying the face side 1 and the back side 2 of an original by automatically reversing it a Reversing the Original Copying the 2nd Size Copying the 1st Side and Delivering the Original F02 202 02 Pickup 1st side pickup Reversing from 1st side to 2nd side Delivery Copying 1st side Reversing from 2nd side to 1st side Copying 2nd side Scanner ...

Page 26: ...riginal detection mechanism is capable of the following four types of de tection 1 presence absence of an original on the original tray 2 size of the originals placed on the original tray 3 number of originals to find out whether all have been copied 4 trailing edge of the last original F02 203 01 Original Set indicator Original Original tray ...

Page 27: ...ion signal EMPS The DADF controller PC turns on the Original Set indicator LED101 102 in response to the original detection signal EMPS F02 203 02 2 3 3 Detecting the Size of Originals a Outline The machine identifies the size of an original in terms of its vertical feeding direction and horizontal directions b Detection in Vertical Direction feeding direction Detection in vertical direction is pe...

Page 28: ... be the length of the original F02 203 03 c Detection in Horizontal Direction Detection in horizontal direction is performed using the original width detecting variable resistor VR The VR operates in conjunction with the side guide changing its resistance The DADF controller PCB detects the changes in resistance and converts the result into a length in horizontal direction F02 203 04 DADF controll...

Page 29: ...2 mm 252 to 262 mm B4 364 mm 252 to 262 mm COMPUTER paper 381 mm 274 to 284 mm A4 210 mm 292 to 302 mm A3 420 mm 292 to 302 mm T02 203 01 Each default size allows a margin of 10 mm in vertical direction and 5 mm in horizon tal direction a size falling outside will be identified as being a non default size e Inch Configured DADF Default size Vertical length Original width STMT 140 mm 211 to 221 mm ...

Page 30: ...m A5 148 mm 205 to 215 mm A4R 279 mm STMT 140 mm 214 to 221 mm LTRR 279 mm FOOLSCAP 330 mm LGL 356 mm B5 182 mm 252 to 262 mm B4 364 mm LTR 216 mm 274 to 284 mm COMPUTER paper 381 mm 279 mm 432 mm 11 17 432 mm A4 210 mm A3 420 mm T02 203 03 Each default size allows a margin of 10 mm in vertical direction and 5 mm in horizon tal direction a size falling outside will be identified as being a non def...

Page 31: ...at which its host copier picks up paper If the originals are 220 mm or shorter it picks up the first original and places it on the copyboard glass then it picks up the second original and moves it beyond the registration roller If the recirculating lever is on the original tray the machine will indicate to its host copier the presence of the third original and subsequent originals causing the host...

Page 32: ...peration a Operations The following pickup operations will take place when a stack of originals is placed on the original tray and the Start key is pressed 1 Pickup Separation The paper stopper plate is moved down and the paper retaining plate is moved down to the stack then the bottommost original is picked up After pickup the original is moved between the separation belt and the feed roller to p...

Page 33: ...g the pickup roller may have slipped and thus the pickup sensor S7 fails to detect an original within 400 msec after the pickup motor has turned on This consideration is made to ensure good feeding performance 2 Arching The original is butted against the registration roller and is made to arch F02 204 03 3 Feeding The feed belt registration roller and feed roller are rotated to move the original t...

Page 34: ...time if the original is of a small size the next original is picked up If the original is of a large size on the other hand the next original is picked up after delivering the first original Small size A5 B5 B5R A4 STMT LTR LTRR Large size B4 A3 LGL 279 mm 432 mm 11 17 T02 204 01 In the case of small size originals the originals are moved beyond the reg istration roller so as to reduce the feed ti...

Page 35: ... feed belt CCW rotation Pickup sensor Reversal sensor Delivery sensor Pickup motor Feed motor Belt motor Clutch Brake S7 S3 S8 S6 M1 M2 M3 CL1 SL1 SL2 BK1 Original set Start key ON Picking up original Feeding Starting scanner picking up 2nd sheet Starting scanner Feeding delivery Arching CW CCW CCW CW CW Registration paper sensor Paper stopper plate solenoid Paper retaining solenoid ...

Page 36: ...ed in clockwise di rection so that the original on the copyboard glass is moved in reverse F02 205 02 3 Reversing Switching Delivery The paper deflecting plate solenoid SL3 is turned on to open the paper de flecting plate so that the original is moved back to the copyboard glass turned over by the time it reaches the copyboard glass The scanner starts to move forward when the second original is pl...

Page 37: ...up 1st side Copying 1st side Copying 2nd side Copying 3rd side Reversing 1st side Reversing feeding S7 S3 S8 S6 M1 M2 M3 CCW CW CW CW CCW CCW SL3 CL BK Registration paper sensor Reversal sensor Delivery sensor 1 Pickup motor Feed motor Belt motor Paper deflecting plate solenoid Clutch Brake CW feed belt CW rotation CCW feed belt CCW rotation Low speed Low speed ...

Page 38: ...YRIGHT 2000 CANON INC CANON DADF G1 REV 0 OCT 2000 CHAPTER 2 OPERATIONS AND TIMING 2 21 2 6 Delivery 2 6 1 Outline The machine is designed to deliver originals to the original tray F02 206 01 Original tray ...

Page 39: ...same time F02 206 03 REF When the leading edge of an original reaches a point about 15 mm ahead of the reversal sensor S8 the feed belt starts to rotate in counterclockwise direction to prepare for the next pickup operation 3 Delivery Reversal Switching The paper deflecting plate solenoid SL3 is off so that the paper deflecting plate remains closed causing the origi nal to move toward the original...

Page 40: ... Clutch Brake S7 S3 S8 S6 M1 M2 M3 CL1 BK1 Picking up 1st sheet CCW Delivering 2nd sheet Picking up 2nd sheet separating 2nd sheet Copying 2nd sheet CW Arching Registration paper sensor Pickup sensor Reversal sensor Delivery sensor Pickup motor Feed motor Belt motor Clutch Brake S7 S3 S8 S6 M1 M2 M3 CL1 BK1 Moving scanner forward separating 3rd sheet CCW CCW CW CCW CW Delivering 2nd sheet picking ...

Page 41: ... size delivery F02 206 08 Low speed CW feed belt CW rotation CCW feed belt CCW rotation Pickup sensor Reversal sensor Delivery sensor Pickup motor Feed motor Belt motor Clutch Brake Picking up in passing S7 S3 S8 S6 M1 M2 M3 CL1 BK1 SL1 Staggered delivery pickup CCW CW Delivery separating Copying Registration paper sensor ...

Page 42: ...p motor rotation speed control signal SMPWM The drive circuit drives the pickup motor in response to the incoming three types of sig nals The control circuit is not equipped with a circuit designed to communicate the state of ro tation of the pickup motor back to the microprocessor Q1 as feedback Since the pickup motor rotation speed control signal SMPWM remains a specific level at all times no co...

Page 43: ...on Signal SDIR and Pickup Motor Rotation Speed Control Signal SMPWM Belt motor Belt motor rotation Belt motor rotation Pickup roller operation drive signal direction signal speed control signal SMON SDIR SMPWM 1 1 Pulse Pickup roller rotates CCW 1 1 0 Pickup roller rotates CCW by inertia 1 0 Pulse Pickup roller rotates CW 1 0 0 Pickup roller rotates CW by inertia 0 1 0 1 0 Pickup roller stops T02 ...

Page 44: ... belt motor ro tation speed control signal BMPWM When the belt motor M3 rotates the belt motor clock sensor S10 sends the belt motor clock signal BCLK1 to the microprocessor Q1 In response the microprocessor Q1 compares the belt motor clock signal BCLK1 against the rotation speed stored in advance and varies the belt motor rotation speed control signal PMPWM so that the speed will match the settin...

Page 45: ...rol signal BMON BDIR BMPWM 1 1 Pulse Feed belt rotates in pickup CCW direction 1 1 0 Feed belt rotates in pickup CCW direction by inertia 1 0 Pulse Feed belt rotates in delivery CW direction 1 0 0 Feed belt rotates in delivery CW direction by inertia 0 1 0 1 0 Feed belt stops T02 208 01 2 8 3 Protecting the Belt Motor from Overcurrent An overcurrnt can occur depending on the type and condition of ...

Page 46: ...ure to its host copier which in response shows a corresponding code in its service mode Jam type Sensor Description Code Pickup Extracted S1 S7 The sensor S7 has not detected the leading edge of 01H an original 1500 msec after the pickup motor M1 turned on and in addition the sensor S1 is not on Pickup delay S7 The sensor S7 has not detected the leading edge of 02H an original 1500 msec after the ...

Page 47: ...ve after reversal 100 mm or 300 msec after the sensor S8 detected an original Reversal pickup S3 The sensor S3 has not detected the trailing edge of 23H stationary an original original size 180 mm after the sensor S8 turned on Delivery Delivery delay S6 During original delivery the sensor S6 has not 41H detected an original 100 mm or 250 msec after the sensor S8 detected the leading edge of an ori...

Page 48: ...ver has been opened Recirulating S13 During original pickup the recirulating lever has 93H lever idle rotation moved away from the existing original T02 209 03 1 Response to a Jam The machine will immediately stop its operation as soon as any of the jams shown in the foregoing table is detected 2 Jam Rest In the case of a pickup delay jam the machine will be reset when the originals are removed fr...

Page 49: ...ear To prevent such a problem the ma chine checks originals for proper placement The microprocessor on the DADF controller PCB is programmed to make a check at specific timing and improper placement is identi fied in reference to the presence of an original over a specific sensor When an original is found to be improperly placed the machine will communicate the fact to its host copier which indica...

Page 50: ...ADF stops operation 11H number of removal immediately upon detection originals after number of number of jam removal original originals on copied original tray Wrong number S3 The recirculating lever fails to drop The DADF counts to 100 12H of originals to the original tray not being able to and then stops identify the last original Ref Normally the original tray can hold up to 50 sheets of A5 STM...

Page 51: ...ng care 2 10 1 Resetting The machine may be reset by removing all originals from the original tray Some host copiers indicate a message Be sure to check the message and follow the instructions if any to correct the placement of originals 10 originals are placed on the original tray The 8th original jams The 10 originals are put back into initial order and placed on the original tray The 7 original...

Page 52: ...g off the power to protect the circuit 24 VL is first converted to 5 V by the regulator and is used by logic elements and sensors The fuse resistor R26 is designed to melt in response to an overcurrent in the circuit thereby cutting off the power to protect the circuit F02 301 01 Solenoid SL1toSL3 Upper cover switch MS2 RF switch MS1 J2 3 J2 4 J3 1 J3 2 COM NO COM NO Regulator IC Q14 Circuit break...

Page 54: ...1 Upper cover 2 Original tray 3 Body cover 4 Body front cover F03 101 01 Remove the covers as follows when cleaning inspecting or repairing the inside of the machine 1 1 1 Detaching the DADF 1 Turn of the host copier 2 Disconnect the machine s communica tion cable from the host copier 3 Fully open the machine F03 101 02 1 2 3 4 ...

Page 55: ...e machine upright to detach F03 101 03 REF The machine s hinge assembly is equipped with a locking mechanism to prevent dis placement requiring you to fully open the machine when detaching it from its host copier When lifting it avoid holding the delivery assembly other wise delivery faults can occur Hold it as indicated in the fig ure ...

Page 56: ... CANON INC CANON DADF G1 REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 3 1 1 2 Removing the Covers 1 Remove the seven mounting screws 1 used to hold the covers in place F03 101 04 F03 101 05 F03 101 06 1 1 1 1 1 1 1 ...

Page 57: ...ANICAL SYSTEMS 3 4 2 Remove the two mounting screws 2 and detach the original tray 3 The original tray is connected with a cable Take care not to damage the cable during the work F03 101 07 3 While avoiding the original tray detach the main cover and the front cover 3 2 ...

Page 58: ...to prevent it from opening wider than A4 A3 size 297 mm If the original is larger than 297 mm the side guide lock may be disengaged to ac commodate an original width of up to 305 mm 1 Loosen the screw 1 and free the side guide lock 2 F03 101 08 Be sure to adjust the side guide to the original before making a copy Otherwise the original will tend to move askew 2 1 ...

Page 59: ...er cover is open 1 2 1 Adjusting the DADF Switch MS 1 Remove the body cover 2 Open and close the machine then ad just the retaining plate 2 so that the DADF switch MS1 1 turns on and off when the machine s edge is between 10 and 100 mm from the copyboard glass F03 102 01 F03 102 02 1 2 2 Upper Cover Switch MS2 1 Check to make sure that both front and rear upper cover switches turn on when the uppe...

Page 60: ...APTER 3 MECHANICAL SYSTEMS 3 7 1 2 3 Mounting the Original Width Detecting Volume 1 Loosen the screw 2 and free the side guide lock 1 F03 102 03 2 Fully open the side guides at the rear 3 and at the front 4 F03 102 04 3 Mount the gear 5 F03 102 05 1 2 3 4 5 ...

Page 61: ... over a distance of half a tooth as shown in the figure F03 102 06 5 Holding the original width detecting volume 6 as shown in step 4 mount it to the original tray 7 by securing it with two screws 8 then connect the connector 9 F03 102 07 6 Engage the side guide lock freed in step 1 and execute original width detecting volume adjustment For details of in structions see p 5 13 6 Half a tooth 9 7 8 ...

Page 62: ...ier s rear side plate Loosen the lock nut 1 and turn the height adjusting screw 2 so that the rear rubber feet left right are 0 2 0 1 mm from the side size plate of the copyboard glass when the machine is closed F03 103 01 2 After adjustment check to make sure that the front rubber feet left right are firmly in contact with the copyboard glass 1 2 ...

Page 63: ...CAL SYSTEMS 3 10 2 Drive System 2 1 Removing the Pickup Motor Unit 1 Remove the main cover 2 As necessary remove the tie wraps 3 Disconnect the connector J12 2 of the DADF controller PCB 1 F03 201 01 4 Remove the screw 3 and disconnect the cable guide 4 F03 201 02 1 2 4 3 ...

Page 64: ...connector 5 of the up per cover sensor S4 6 Remove the two mounting screws 6 and detach the pickup motor unit 7 F03 201 03 2 2 Removing the Feed Motor Unit 1 Remove the pickup motor unit 2 As necessary remove the tie wraps 3 Disconnect the connector J11 2 of the DADF controller PCB 1 F03 202 01 6 6 5 7 1 2 ...

Page 65: ...1 REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 12 4 Disconnect the connector 3 of the feed motor clock sensor S9 and remove the two screws 4 F03 202 02 5 Detach the two drive belts 5 and de tach the feed motor unit 6 F03 202 03 4 4 3 5 6 ...

Page 66: ...tor Unit 2 3 1 Removal 1 Detach the machine from its host copier 2 Remove the feed motor unit 3 As necessary remove the tie wraps 4 Remove the four screws 3 and detach the right hinge unit 4 F03 203 01 5 Disconnect the connectors J6 1 J7 2 and J13 3 of the DADF controller PCB F03 203 02 3 3 4 3 3 1 2 ...

Page 67: ...nect the connector 4 of the belt motor clock sensor S10 F03 203 03 7 Mark the position of the belt motor unit 5 on the machine then remove the three screws 6 F03 203 04 8 Detach the timing belt 7 from the side of the feed belt drive roller 8 and de tach the belt motor unit 5 F03 203 05 4 6 5 7 8 5 ...

Page 68: ... the dis placement under a force of 200 20 g is 3 1mm when the timing belt 1 is pressed F03 203 06 2 Push up the belt tensioner 4 under a force of 500 50 g and fix it in place with a screw 5 F03 203 07 50mm approx 200 20g 3 1 m m 2 3 1 Gauge spring capable of measuring a force of 600 g tool No CK 0058 500 20g 4 5 Gauge spring capable of measuring a force of 600 g tool No CK 0058 ...

Page 69: ...IGHT 2000 CANON INC CANON DADF G1 REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 16 2 4 Removing the Clutch Unit 1 Remove the clutch motor unit 1 2 Detach the drive belt 2 F03 204 01 3 Remove the E ring 3 1 2 ...

Page 70: ...EV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 17 4 Shift the bush 4 and detach the clutch unit 5 F03 204 02 When mounting the clutch unit make sure that the clutch stop ring 6 and the stopper 7 of the mounting base en gage F03 204 03 4 3 5 6 7 ...

Page 71: ... 3 MECHANICAL SYSTEMS 3 18 3 Feed System 3 1 Pickup Roller Unit 1 Remove the main cover 2 Remove the two screws 1 and detach the original tray mounting plate 2 F03 301 01 3 Remove the two screws 3 and detach the original inlet guide plate 4 F03 301 02 1 2 1 3 4 3 ...

Page 72: ...ADF G1 REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 19 4 Remove the pickup motor unit 5 Remove the E ring 5 and detach the gear 6 Take care not to lose the pin F03 301 03 6 Remove the E ring 7 and detach the bush 8 F03 301 04 5 6 8 7 ...

Page 73: ... 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 20 7 Remove the screw 9 and detach the paper retaining solenoid 10 F03 301 05 8 Detach the timing belt 11 and remove the E ring 12 and the gear 13 Take care not to lose the pin F03 301 06 10 9 11 13 12 ...

Page 74: ...HANICAL SYSTEMS 3 21 9 Remove the bush 14 and detach the pickup roller unit 15 F03 301 07 3 2 Pickup Roller 1 Open the upper cover 2 Turn the pickup roller 5 until it is as shown in the figure then remove the screw 6 and detach the pickup roller 5 F03 302 01 15 14 6 5 ...

Page 75: ...ECHANICAL SYSTEMS 3 22 3 3 Separation Belt Unit 1 Remove the front cover 2 Open the upper cover 3 Detach the reversing roller drive belt 1 F03 303 01 4 Remove the two screws 2 and detach the separation belt unit 3 together with the fixing plate 4 F03 303 02 1 3 2 4 2 ...

Page 76: ...ICAL SYSTEMS 3 23 3 4 Feed Roller Unit 1 Remove the main cover 2 Remove the two screws 1 and detach the original tray mounting plate 2 F03 304 01 3 Remove the two screws 3 and detach the original inlet guide plate 4 F03 304 02 4 Detach the separation belt unit 1 2 1 4 3 3 ...

Page 77: ...APTER 3 MECHANICAL SYSTEMS 3 24 5 Remove the four screws 5 and detach the separation guide plate 6 F03 304 03 6 Remove the two screws 8 and detach the inside guide plate 7 F03 304 04 7 Remove the screw 9 and detach the stopper 10 F03 304 05 5 5 6 8 7 8 9 10 ...

Page 78: ... 8 Remove the E ring 11 and detach the idler gear 12 9 Remove the E ring 13 and detach the gear 14 and the timing belt 15 Take care not to lose the pin F03 304 06 10 Remove the E ring 16 and shift the arm 17 and the gear 18 in the direc tion of the arrow F03 304 07 11 12 15 13 14 16 17 18 ...

Page 79: ...e bush 20 in the direction of the arrow then detach the feed roller unit 21 F03 304 08 3 5 Registration Roller 1 Remove the main cover 2 Detach the machine from its host copier 3 Remove the feed roller unit 4 Remove the pickup motor unit 5 Remove the four screws 2 and detach the right hinge unit 1 F03 305 01 21 19 20 2 2 2 1 ...

Page 80: ...GHT 2000 CANON INC CANON DADF G1 REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 27 6 Remove the E ring 3 and detach the bush 4 F03 305 02 7 Remove the screw 5 and detach the solenoid base 6 F03 305 03 4 3 6 5 ...

Page 81: ...ON DADF G1 REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 28 8 Remove the spring 7 and the screw 8 then detach the arm 9 F 3 305 04 9 Remove the E ring 10 and the bush 11 then detach the link arm shaft 12 F03 305 05 7 9 8 10 11 12 ...

Page 82: ...NON DADF G1 REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 29 10 Remove the two screws 13 and detach the sensor base 14 F03 305 06 11 Remove the E ring 15 tension spring 16 bush 17 and two screws 18 F03 305 07 14 13 16 18 17 15 18 ...

Page 83: ...HANICAL SYSTEMS 3 30 12 Remove the grip ring 19 then detach the clock plate 20 sensor base 21 and spring 22 F03 305 08 13 Remove the grip ring 23 tension spring 24 bush 25 and two screws 26 then detach the registration roller 27 F03 305 09 21 22 20 19 25 26 24 23 27 26 ...

Page 84: ...eversing Roller 1 Remove the main cover 2 Detach the machine from its host copier 3 Remove the registration roller 4 Remove the two E rings 1 then re move the gear 2 timing belt 3 and bush 4 Take care not to lose the pin F03 306 01 5 Remove the gear 5 Take care not to lose the pin F03 306 02 3 1 2 1 4 5 ...

Page 85: ...EV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 32 REF Remove the gear while freeing the lock F03 306 03 6 Remove the grip ring 6 and remove the bush 7 F03 306 04 7 Remove the screw 9 and remove the lower guide stopper 10 F03 306 05 7 6 10 11 12 ...

Page 86: ...APTER 3 MECHANICAL SYSTEMS 3 33 8 Remove the spring 11 F03 306 06 9 Remove the screw 13 and detach the sensor cover 12 then disconnect the sensor connector 14 from under to shift up and detach the registration sen sor 15 F03 306 07 F03 306 08 11 13 12 14 15 ...

Page 87: ...00 CHAPTER 3 MECHANICAL SYSTEMS 3 34 10 Remove the paper guide 16 F03 306 09 11 Remove the two screws 17 from the rear and the two screws 18 from the rear then detach the reversing plate 19 by moving it down F03 306 10 front F03 306 11 rear 16 17 19 18 ...

Page 88: ...00 CANON INC CANON DADF G1 REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 35 12 Remove the four screws 20 and de tach the front side plate 21 F03 306 12 13 Remove the delivery reversing roller 22 F03 306 13 21 20 22 ...

Page 89: ...NON INC CANON DADF G1 REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 36 3 7 Delivery Roller Unit 1 Remove the main cover 2 Remove the pickup motor 3 Remove the screw 1 F03 307 01 4 Remove the two E rings 2 F03 307 02 1 2 ...

Page 90: ...YSTEMS 3 37 5 Remove the screw 3 and remove the fixing pin 4 then detach the delivery roller unit 5 F03 307 03 3 8 Reversing Guide 1 Remove the main cover 2 Remove the gear 1 and detach the timing belt 2 F03 308 01 REF Remove the gear while freeing the lock F03 308 02 4 3 5 1 2 ...

Page 91: ...NC CANON DADF G1 REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 38 3 Remove the front 3 and the rear 4 of the reversing guide spring F03 308 03 F03 308 04 4 Remove the screw 5 and detach the solenoid unit 6 F03 308 05 3 4 6 5 ...

Page 92: ...ECHANICAL SYSTEMS 3 39 5 Remove the reversal sensor jack 7 F03 308 06 6 Remove the screw 9 stopper 10 screw 11 and fixing pin 12 then detach the reversing guide 13 When mounting the fixing pin be sure to put it back to its ini tial position F03 308 07 7 13 12 11 10 9 ...

Page 93: ...TEMS 3 40 3 9 Stopper Plate Solenoid 3 9 1 Removal 1 Remove the main cover 2 Remove the two screws 1 and detach the original tray mounting plate 2 F03 309 01 3 Remove the two screws 3 and discon nect the connector 4 then detach the stopper plate solenoid 5 F03 309 02 1 2 1 3 5 4 ...

Page 94: ... 3 rubber block comes into firm contact with the rear end of the stopper plate 2 when the plunger of the solenoid 1 is at the end of its end F03 309 03 3 10 Adjusting the Position of the Paper Deflecting Plate Sole noid SL3 1 Remove the main cover 2 Loosen the fixing screw 1 and secure the solenoid 2 in position where its stroke is 4 5 mm F03 310 01 1 2 3 1 2 4 5mm ...

Page 95: ...DADF G1 REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 42 3 11 Feed Belt 1 Remove the main cover 2 Remove the front spring 1 F03 311 01 3 Free the rear spring 2 from the hook 3 then engage it on the temporary hook 4 F03 311 02 1 2 4 3 ...

Page 96: ...REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 43 4 Remove the screw 5 and detach the solenoid 6 F03 311 03 Take care not to lose the pin attached to the solenoid arm 5 Remove the four screw 8 and detach the side plate 7 F03 311 04 6 5 8 7 8 ...

Page 97: ...CANON INC CANON DADF G1 REV 0 OCT 2000 CHAPTER 3 MECHANICAL SYSTEMS 3 44 6 Remove the three screws 9 and detach the delivery unit crossmember 10 F03 311 05 7 Pull out the feed belt 11 to the front F03 311 06 9 10 9 11 ...

Page 98: ...n of the arrow F03 401 01 2 Place copy paper moistened with alco hol on the original tray and shift bit 6 of the DIP switch DIPSW on the DADF controller PCB to ON F03 401 02 3 Press the push switch SW3 to execute separation belt cleaning 4 When cleaning has ended press the push switch SW3 and shift all its bits to OFF 5 Mount the DADF controller cover Moisten with alcohol ...

Page 99: ...he pickup sensor S7 delivery sensor S6 and reversal sensor S8 are photointerrupters The light receiving face of a transmission type sensor tends to collect paper lint lead ing to malfunction if left alone and there fore requiring the following 4 2 1 Cleaning the Original Sensor S1 1 Remove the two screws 1 and detach the original tray mounting plate 2 F03 402 01 2 Clean the sensor S1 3 shown in th...

Page 100: ... While the delivery roller 1 is down clean the reflecting segment 2 of the original sensor F03 402 03 4 2 3 Registration Sensor S3 1 Detach the separation belt unit 2 Remove the four screws 2 and detach the separation guide plate 1 F03 402 04 3 Remove the two screws 4 and detach the inside guide plate 3 F03 402 05 1 2 2 1 2 4 4 3 ...

Page 101: ...3 MECHANICAL SYSTEMS 3 48 4 Clean the registration sensor S3 4 mounted to the inside guide plate 3 F03 402 06 4 2 4 Registration Sensor LED3 1 Remove the screw 3 and detach the registration sensor LED3 cover 2 from the reversing roller unit 1 F03 402 07 3 4 1 3 2 ...

Page 102: ...ht emitting face of the reg istration sensor LED3 4 F03 402 08 4 3 Separation Flapper 1 Remove the separation belt unit See the appropriate instructions 2 Remove the separation flapper at the rear 1 and at the front 2 To facilitate detachment push the mount in the direction of the arrow F03 403 01 4 1 2 ...

Page 103: ...er using al cohol Be sure to keep the strokes in the paper feeding direction F03 403 02 4 4 Separation Front Guide 1 Remove the separation belt unit See the appropriate instructions 2 Remove the separation flapper at the rear and at the front See the appropri ate instructions 3 Clean the eight faces of the separation front guide which come into contact with paper using alcohol F03 404 01 ...

Page 104: ... regular basis However ap ply lubricant as needed whenever you have replaced gears or the like When applying lubricant take extra care so that the timing belt and cables will not come into contact with oil Be sure to wipe off any lubricant com pletely 5 1 Pickup Drive Assembly Apply lubricant to the areas indicated in the figure 5 1 1 Rear Took No CK 0551 020 F03 501 01 5 1 2 Front Tool No CK 0551...

Page 106: ...y referring to the following table as of May 2000 No Parts name Parts No Q ty Life Remarks 1 Feed belt FC1 7815 000 1 200 000 sheets If cleaning fails to remove dirt 2 Pickup roller FF5 9578 000 2 500 000 sheets 3 Separation belt FC2 1827 000 8 500 000 sheets 4 Feed roller belt large FB4 6991 000 8 500 000 sheets 5 Feed roller belt small FB3 5703 000 2 500 000 sheets 6 Separation flapper rear FF5 ...

Page 107: ...ion roller 3 Registration paper sensor S3 4 Separation belt pickup assembly 5 Separation flapper rear front Or 6 months whichever is earlier 6 Feed roller pickup assembly 7 Original tray paper sensor S1 8 Delivery roller 9 Pickup roller pickup assembly 10 Feed belt 11 Copyboard glass 12 Separation front guide Or 6 months whichever is earlier 13 Vertical size plate 14 Feed belt retaining roll sprin...

Page 110: ...ighten the nut to lock F05 101 01 2 After making the adjustment check to make sure that the machine s rubber feet at the front are firmly in contact with the copyboard glass otherwise adjust the height of the magnet at the front F05 101 02 1 1 2 Adjusting the Original Stop Position Be sure to perform Adjusting the Height of the Machine in advance be sure to per form Correcting the Original Skew Ad...

Page 111: ...per on the origi nal tray 4 Press the push switch SW3 on the DADF controller PCB once The copy paper will be picked up and stopped on the copyboard glass F05 101 05 ON 1 2 LED1 LED2 3 4 5 6 7 8 J15 CB1 J14 J8 J5 J13 J11 J6 J7 J2 J3 DSW1 J1 7 1 2 1 4 1 2 2 1 1 10 1 9 14 2 1 13 1 2 1 3 1 3 1 2 1 6 1 6 1 B12 B1 A1 J9 A12 J12 J10 SW1 SW3 SW2 TP1 J15 CB1 J14 J8 J5 J13 J11 J6 J7 J2 J3 DSW1 J1 7 1 2 1 4 ...

Page 112: ...01 06 6 If the difference is not as indicated loosen the nut at the rear of the right hinge assembly and turn the adjusting screw to correct F05 101 07 When turning the adjusting screw be sure to force the hinge assembly in the direc tion of arrow A F05 101 08 Adjusting screw Hinge unit right Nut Adjusting screw Pillar right A Horizontal size plate Standard 1 may be anywhere on the copy paper 1 2 ...

Page 113: ... of the DIP switch DSW1 on the DADF controller PCB to ON F05 101 09 2 Place one sheet of A3 or 279 4 432 8 mm 11 17 copy paper 64 g m2 on the copyboard glass 3 Press the push switch SW3 on the DADF controller PCB once The copy paper will be fed and stopped on the copyboard glass F05 101 10 ON 1 2 LED1 LED2 3 4 5 6 7 8 J15 CB1 J14 J8 J5 J13 J11 J6 J7 J2 J3 DSW1 J1 7 1 2 1 4 1 2 2 1 1 10 1 9 14 2 1 ...

Page 114: ...g screw of the original tray and ad just the position of the original tray When making a test copy be sure to tighten the two fixing screws and the positioning screw Otherwise the original may jam Relationship Between Original Tray and 3 Direction of shift 3 A Decreases B Increases T05 101 02 F05 101 13 11 1 1 0 3 mm Horizontal size plate 279 4 432 8mm Copy paper Original tray B A Fixing screw Fix...

Page 115: ... switch DSW1 of the DADF controller PCB to ON F05 101 14 2 Place one sheet of A3 or 279 4 432 8 mm 11 17 copy paper 64 g m2 on the original tray 3 Press the push switch SW3 of the DADF controller PCB once The copy paper will be fed and stopped on the copyboard glass F05 101 15 ON 1 2 LED1 LED2 3 4 5 6 7 8 J15 CB1 J14 J8 J5 J13 J11 J6 J7 J2 J3 DSW1 J1 7 1 2 1 4 1 2 2 1 1 10 1 9 14 2 1 13 1 2 1 3 1 ...

Page 116: ...n is correct press the push switch SW3 once so that the copy paper will be discharged and the new setting will be stored F05 101 17 Relationship Between Push Switch and Copy Paper Push switch Shift of copy paper SW1 To rear SW2 To left T05 101 03 Holding down the push switch will not result in a change of more than 0 34 mm F05 101 18 Copyboard glass Standards Stop position Copy paper 11 0 1mm J15 ...

Page 117: ... DADF controller PCB once and the copy paper stopped on the copyboard glass Close the machine carefully leaving the copy paper on the copyboard glass To move the stop position of the copy pa per 1 0 mm to the rear i e 1 0 mm 0 34 2 94 the push switch SW1 needs to be pressed three times Press the push switch SW1 three times and then the push switch SW3 once so that the copy paper will be discharged...

Page 118: ... DADF Open Close Switch MS1 1 Remove the main cover 2 Open and close the machine and adjust the retaining plate so that the DADF switch MS1 turns on and off when the machine is 10 to 100 mm from the copyboard glass 1 DADF switch MS1 2 Retaining plate F05 101 19 F05 101 20 1 2 10 to 100mm DADF Host copier ...

Page 119: ...paration belt or the feed roller b Before Starting the Work F05 101 21 1 Prepare a test strip for measuring the feed power cut an A4 or LTR sheet of paper 64 or 80 g m2 to obtain a strip of about 70 mm attach a length of tape to both edges of the strip and open a hole F05 101 22 Adjusting screw Separation roller Separation belt Gauge spring Feeding power Test strip Feed roller Separation belt pres...

Page 120: ...up delivery starts 4 After about 2 min of continuous pickup feed press the push switch SW3 once again to stop the operation 5 Shift bit 2 of the DIP switch DSW1 on the DADF controller PCB to OFF and 6 to ON to select separation belt feed roller cleaning mode service mode Be sure to remove all copy pa per from the original tray F05 101 25 2 2 6 5 4 3 2 1 ON 8 7 LED1 LED2 J15 CB1 J14 J8 J5 J13 J11 J...

Page 121: ... by the test strip 2 Make sure that the test strip is straight in reference to the separation belts as shown in the figure 3 Be sure to take measure ments when the rear edge of the test strip is aligned with the end of the original tray as shown in the figure F05 101 26 Measuring the Feeding Force front 7 Open the machine s upper cover to end the measurement Upper cover rear front Test strip Match...

Page 122: ...e lock nut 1 F05 101 27 Test strip paper Feeding power g 64 g m2 520 20 80 g m2 570 20 Guide try to limit the difference in feeding power between front and rear to a mini mum T05 101 04 Standard Feeding Power Direction of turn Feeding power Clockwise Decreases Counterclockwise Increases Guide a 90 turn of the adjusting screw will change the feeding power by about 25 g T05 101 05 Adjusting Screw an...

Page 123: ...ements are as indicated tighten the lock nuts and lock them with glue Oth erwise start over the adjustments 11 Shift bit 6 of the DIP switch DSW1 on the DADF controller PCB to OFF to end service mode F05 101 28 12 Mount the DADF controller cover 6 5 4 3 2 1 ON 8 7 LED1 LED2 J15 CB1 J14 J8 J5 J13 J11 J6 J7 J2 J3 DSW1 J1 7 1 2 1 4 1 2 2 1 1 10 1 9 14 2 1 13 1 2 1 3 1 3 1 2 1 8 1 6 1 B12 B1 A1 J9 A12...

Page 124: ...ay paper sensor S1 registration sensor S3 Registration sensor S3 1 Adjusting the level of the original tray paper sensor S1 registration sensor S3 Original width detecting volume VR 1 Adjusting the original width detecting volume VR T05 102 01 1 2 2 Adjusting the Level of the Original Tray Paper Sensor S1 Registration Sensor S3 F05 102 01 1 Remove the machine s cover and shift bit 4 of the DIP swi...

Page 125: ...nal tray paper sensor S1 is faulty LED2 the registration sensor S3 or the DADF controller PCB is faulty F05 102 03 3 After making sure that LED1 and LED2 have turned on press the push switch SW3 on the DADF controller PCB The two LEDs will turn off to end ad justment 4 Shift the bits of the DIP switch DSW1 on the DADF controller PCB back to their initial positions J15 CB1 J14 J8 J5 J13 J11 J6 J7 J...

Page 126: ...r different paper sizes F05 102 04 3 Place copy paper in A4 LTR orientation on the original tray and adjust the side guide to suit the width of the paper F05 102 05 ON 1 2 LED1 LED2 3 4 5 6 7 8 J15 CB1 J14 J8 J5 J13 J11 J6 J7 J2 J3 DSW1 J1 7 1 2 1 4 1 2 2 1 1 10 1 9 14 2 1 13 1 2 1 3 1 3 1 2 1 8 1 6 1 B12 B1 A1 J9 A12 J12 J10 SW1 SW3 SW2 TP1 ON 1 2 LED1 LED2 3 4 5 6 7 8 J15 CB1 J14 J8 J5 J13 J11 J...

Page 127: ...er F05 102 07 6 Press the push switch SW3 on the DADF controller PCB once again When the adjustment ends LED1 and LED2 on the DADF controller PCB turn on If adjustment fails LED1 and LED2 on the DADF controller PCB flash F05 102 08 7 Shift all bits of the DIP switch DSW1 on the DADF controller PCB back to their initial positions J15 CB1 J14 J8 J5 J13 J11 J6 J7 J2 J3 DSW1 J1 7 1 2 1 4 1 2 2 1 1 10 ...

Page 128: ...to ON F05 102 09 2 Press the push switch SW3 once 3 Press the push switch SW2 five times The pickup assembly operates 4 Press the push switch SW3 once 5 Shift the bits of the DIP switch DSW1 on the DADF controller PCB back to their initial positions ON 1 2 LED1 LED2 3 4 5 6 7 8 J15 CB1 J14 J8 J5 J13 J11 J6 J7 J2 J3 DSW1 J1 7 1 2 1 4 1 2 2 1 1 10 1 9 14 2 1 13 1 2 1 3 1 3 1 2 1 8 1 6 1 B12 B1 A1 J9...

Page 129: ... DC controller PCB 2 1 2 E401 Indicator Pickup roller sensor S5 1 Set the meter to the 20 VDC range and connect the probe to J5 1 and the probe to J5 2 of the DADF controller PCB Turn the flag light blocking plate mounted on the pickup roller shaft by hand Does the voltage change to about 5 V when the flag is over the sensor and about 0 15 V otherwise NO Check the wiring from the pickup roller sen...

Page 130: ...Start key YES Check the wiring from the belt motor M3 to the DADF controller PCB if normal replace the belt motor M3 NO Replace the DADF controller PCB 2 1 4 E403 Indicator Feed motor clock sensor S9 1 Set the meter to the 20 VDC range and connect the probe to J9 A11 and the probe to J9 A10 of the DADF controller PCB Turn the clock disc slowly by hand Does the reading alternate between 5 and 0 V N...

Page 131: ...of each sensor soiled with paper lint or the like YES Clean the light receiving segment of the sensor with a cotton swab and go to step 3 LED1 LED2 for sensor 3 Connect the probes of the digital multimeter to the following con nectors of the DADF controller PCB Is the reading about 0 6 to 1 1 V NO Check the wiring from the LED to the DADF controller PCB if normal replace the LED LED1 J5 7 J5 8 LED...

Page 132: ...pier s reader controller PCB and the DADF controller PCB Wring 2 Set the meter to the 200 VDC and connect the probes to the follow ing connectors Is the voltage about 24 V NO Check the wiring used to supply power from the host copier probe probe 1 J2 1 2 J1 6 J2 2 DADF controller PCB 3 Try replacing the DADF controller PCB Is the problem corrected YES End NO Replace the host copier s reader contro...

Page 133: ...ON DADF G1 REV 0 OCT 2000 CHAPTER 5 TROUBLESHOOTING 5 24 3 Arrangement of Electrical Parts 3 1 Motors Solenoids and Sensors F05 301 01 BK S13 MS1 LED102 LED101 S10 S9 S4 S3 S1 S5 S14 S6 S7 S8 S11 MS2 M1 SL3 SL1 VR SL2 M2 CL M3 M4 ...

Page 134: ...Variable resistor VR Original width detecting volume Microswitch MS1 DADF open close switch MS2 Upper cover switch Phototransistor S1 Original try paper sensor S3 Registration sensor Photointerrupter S4 Upper cover sensor S5 Pickup roller sensor S6 Delivery sensor S7 Pickup sensor S8 Reversal sensor S9 Feed motor clock sensor S10 Belt motor clock sensor S11 Registration roller lock sensor S13 Deli...

Page 135: ...GHT 2000 CANON INC CANON DADF G1 REV 0 OCT 2000 CHAPTER 5 TROUBLESHOOTING 5 26 3 2 PCBs F05 302 01 Ref Name Description 1 DADF controller PCB DADF control 2 Indicator PCB Original Set indicator T05 302 01 1 2 ...

Page 136: ... the VRs or check pins not found herein they are for the factory and require special tools and high accu racy 4 1 DADF Controller PCB 1 Some LEDs have leakage current and emit dim light even when off this is a nor mal condition and must be kept in mind 2 VR that may be used in the field VR that must not be used in the field F05 401 01 J15 CB1 J14 J8 J5 J13 J11 J6 J7 J2 J3 DSW1 LED1 LED2 J1 7 1 2 1...

Page 137: ...he Output of the Original Tray Paper Sensor Registration Sensor If you have replaced the DADF controller PCB or the original tray paper sensor regis tration sensor you must make sure that the output of each sensor is correct this is re quired because the light emitting segment and the light receiving segment of each sen sor are not constructed as one 1 Turn off the machine s power switch 2 Shift b...

Page 138: ...of the DADF controller PCB have tuned on and the voltage of TP1 1 is 1 1 0 1 V and that of TP1 2 is 4 1 0 2 V If the voltage of either check pins is not as indicated the light emitting segment and the light receiving segment of the sensor in question are likely to be mis aligned Check the position of that sen sor 4 2 Indicator PCB F05 402 01 LED Description LED101 Original Set indicator LED102 Ori...

Page 139: ... on the push switch position SW3 on the DADF controller PCB an adjustment original will be picked up and placed on the copyboard glass Thereafter the stop position may be adjusted by pressing the push switch SW1 SW2 Lastly a press on the push switch SW3 will store the new setting Continuous In response to each press on the push switch pickup SW3 of the DADF controller PCB after delivery placing th...

Page 140: ...on A press on the push switch SW3 of the belt feed roller DADF controller PCB causes the pickup cleaning motor to rotate thereby cleaning the separation belt and the feed roller To stop the operation press the push switch SW3 once again Original size Use it to store the position of the original horizontal tray inside guide for A4 or LTR direction detection adjustment using A4 adjustment adjustment...

Page 141: ...d the rota tion of the motor is monitored in reference to its blocking the pickup roller sensor S5 This error is identified when the sensor does not turn on and off twice or more within 1 sec E402 Cause The belt motor M2 fails to rotate The belt motor clock sensor S10 is faulty Timing This error is identified when the number of belt motor clock pulses is be low a specific value for 200 msec E403 C...

Page 143: ...oid 11 Paper retaining solenoid 12 Brake 6 Pickup motor 8 Belt motor S1 S7 S3 S11 M1 M2 M3 CL1 SL1 SL2 Copier operation DADF operation Picking up feeding 1st original Placing original Start key ON Moving scanner forward CW S12 BK1 13 Delivery motor M5 Picking up 2nd original Feeding 1st and 2nd originals Moving scanner in reverse Moving scanner forward Moving scanner in reversespeed rotation CCW C...

Page 144: ... Signal EPMS DOCUMENT EMPUTY1 Signal FLPSL1 DEFLECTOR SOLENOID DRIVE Command WIDTH DOCUMENT SIZE DETECTION Signal ORGLED DOCUMENT SENSE DRIVE Command FMCLK FEED MOTOR CLOCK PULSE Signal FMPWM FEED MOTOR DRIVE Command RSS LAST DOCUMENT DETECTION Signal SPRS PAPER DETECTION Signal 1 EJTS1 PAPER DETECTION Signal 2 ENTS PAPER DETECTION Signal 3 EJTS 2 PAPER DETECTION Signal 4 TURNS PAPER DETECTION Sig...

Page 145: ... 9 14 M3 M2 M1 BK SL2 SL1 M5 SL4 M4 VR BR Y BL BR GY BL OR BL OR OR BK W GY Y V R BL 24V OR GND BL GN BL PK SB OR OR OR OR V V V V V V OR R J101 J218 J102 J8 J13 J203 S1 J217 J216 J12 J11 J7 J6 J5 J5 J206 S5 J214 J215 S11 J214 J204 S4 LED3 J2056 J302 J212 J211 S3 S10 S9 S8 S7 S6 J210 J305 J304 J303 J209 J208 J207 J9 J3 J1 J2 J201 O FG O FG MS1 MS2 J219 J220 J221 J307 J306 J308 S13 SL3 white white ...

Page 146: ... 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 64 63 62 61 60 59 58 57 56 55 54 53 52 51 0 1 2 3 4 5 6 7 2 3 4 5 6 7 3 2 1 6 5 4 7 1 0 5V C3 Q3 A7 PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 PO0 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 VCC A0 A1 A2 A3 A4 A5 A6 X2 C20 C19 RA1 8 5V 1 2 3 4 5 6 7 8 9 10 11 1...

Page 147: ...J1 J2 J2 J2 J2 J3 J3 J8 J8 J8 J8 J8 J8 J8 J8 J8 1 J15 STPSL D20 C30 24V R48 R49 R47 Q22 Q24 Q7 R51 BK CL R46 R43 C29 CP1 D4 D5 D6 5V R44 Q21 5V 24V Q23 Q7 CVRSW R45 24V R42 L1 5V R52 SOLTMOR R40 R41 Q14 Q20 D2 R35 R38 R37 R36 C28 Q15 OPSW 5V R27 CVRPSV Q16 Q17 5V C22 CB1 C24 ZD1 C26 ZD2 C23 24V C25 5V R28 R29 RSS R30 R31 5V 5V 5V C52 C27 R32 ORGLED RSDRV WIDTH RSSENS Q18 D3 Q19 R80 5V R79 R77 C31 ...

Page 148: ...2 1 13 12 9 10 5 4 3 11 8 6 3 11 8 6 Q6 10 11 BMPWM BDIR Q27 5V 24V D9 D10 D14 D13 C54 D12 C53 R58 R66 R61 5V Q56 Q60 R67 R70 24V R134 R57 R56 Q38 R68 R71 Q43 Q40 Q42 Q41 Q44 Q6 Q6 2 1 4 3 Q9 Q9 Q9 Q9 BMON SMPWM SDIR SMON Q6 6 5 FMPWM R140 Q49 24V D15 Q46 D16 R76 R73 1 2 J7 J7 1 2 J12 J12 1 2 3 J11 J11 J11 BELT_MTR SPR_MTR FEED_MTR R62 R65 R63 4 3 DADF Controller Circuit Diagram 3 6 ...

Page 149: ...000 A 7 Q47 D22 R127 24V Q48 R141 D23 24V D11 Q36 R129 5V R113 5V R114 R115 CP10 5V R130 5V R131 R132 CP9 C40 J14 J14 8 7 J14 J14 9 10 EJCT_MTR STAMP SL EMPWM SMPSL J14 J14 J14 4 6 5 EJTS2 ECLK J14 J14 J14 3 2 1 4 4 DADF Controller Circuit Diagram 4 6 ...

Page 150: ...7 24U 5V R86 R88 R87 R89 R91 R92 R94 R95 R97 R98 R100 R90 R93 R96 R99 C33 C34 C35 CP3 CP4 CP1 CP1 4 1 SPRS EJTS1 TURNS ENTLED ENTS SLSWCLK FLPSL1 DCTS RCLK J9 J9 J9 J9 J9 J9 J9 J9 J9 J9 J9 J9 J9 J9 J9 J9 J9 J9 J9 J9 J9 A1 A3 A2 A4 A6 A5 A7 A9 A8 A12 A11 A10 B5 B4 B3 B9 B10 B12 B11 B2 B1 Q25 24V D7 C53 J5 J5 J5 J5 J5 J5 J5 J5 J5 1 2 3 4 5 6 7 8 9 C37 R106 R107 R85 R105 R83 5V 5V 5V R84 R50 R102 R82...

Page 151: ... 14 7 VCC GND Q6 C6 5V 14 7 VCC GND Q9 C9 5V 14 7 VCC GND Q58 C14 C12 5V 16 8 5V 5V 5V 5V 5V 5V D18 R117 R118 R116 C38 R120 R121 Q54 D19 R122 R123 R158 R159 R160 C39 R125 R126 Q55 R124 R119 12 Q10 13 6 Q10 5 4 Q10 3 2 Q10 1 EDTCT RXD2 TXD2 RXD1 TXD1 J10 J10 J10 J10 J10 J10 J10 J10 J1 J1 J1 J1 J1 L2 7 8 5 6 1 2 3 4 3 5 4 1 2 4 6 DADF Controller Circuit Diagram 6 6 ...

Page 153: ... No Tool name Tool No Shape Rank Uses 1 Stop ring pliers CK 0246 B Used for removing a stop ring tip replacement 4 to 9 mm 2 Tension gauge CK 0058 B Used for adjusting the separation belt pressure timing belt tension 0 to 600 g T0A 600 01 REF Rank A Each service person is expected to carry one B Each group of five service persons is expected to carry one C Each workshop is expected to carry one ...

Page 154: ...ning Fluoride hydrocarbon Do not bring near fire e g glass plastic alcohol surface Procure locally rubber external cover activating agent water C1 IPA isopropyl alcohol 2 Lubricant Lubricating Silicone oil Tool No CK 0551 20 g 3 Cleaning Cleaning Cleaning tissue tissue e g feeding belt Tool No TKN 0454 copyboard cover copyboard glass T0A 700 01 ...

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