Canon Cassette Feeding Unit-AM1 Service Manual Download Page 25

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SW105

M101

PS109

PS111

PS112

PS110

UN101

M103

M104

M102

No.

Name

No.

Name

M101

Cassette 3,4 Lifter Motor

PS109

Cassette 3 Paper Level Sensor A

M102

Cassette 3, 4 Pickup Motor

PS110

Cassette 3 Paper Level Sensor B

M103

Cassette 3 Pullout Motor

PS111

Cassette 4 Paper Level Sensor A

M104

Cassette 4 Pullout Motor

PS112

Cassette 4 Paper Level Sensor B

SW105 Right Door Open/Close Switch

UN101

Cassette Pedestal Driver PCB

4. Parts Replacement and Cleaning

Summary of Contents for Cassette Feeding Unit-AM1

Page 2: ...f Apple Inc Microsoft Windows Windows Vista Windows Server Internet Explorer Microsoft Edge Excel and PowerPoint are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries Google Cloud Print Google Chrome and Android are either registered trademarks or trademarks of Google Inc iHQC compression technology by I R I S copyright 2007 2015 All Ri...

Page 3: ...pping on the power switch closing the front door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when...

Page 4: ...eplacement and Cleaning 18 List of Parts 19 Electrical Components List 19 List of Connectors 21 Parts Replacement Procedure 23 Preface 23 Removing from the Host Machine 23 Removing the Pickup Feed Separation Roller 27 Removing the Cassette 3 4 Pickup Unit 27 Removing the Cassette Pedestal Driver PCB 31 Removing the Cassette Auto Close Unit 32 5 Adjustment 35 Image Position Adjustment 36 Hardware A...

Page 5: ...ower 51 Installation Outline Drawing 51 Checking the Contents 51 Installation Procedure 52 Setting the Cassette 61 Adjustment 63 Margin Adjustment First side Mechanical Adjsutment 63 Margin Adjustment Second side 66 APPENDICES 67 General Circuit Diagram 68 General Circuit Diagram 68 Contents ii ...

Page 6: ...Safety Precautions Points to Note Before Servicing 2 Handling of packaging materials 2 ...

Page 7: ...d or striking those area by not over concentrating on service work Handling of packaging materials When packaging materials for products and service parts are disposed of they must be disposed of in accordance with local government rules For Italy Environmental labelling For proper recycling of the packaging of our products and articles please visit https www canon europe com sustainability approa...

Page 8: ...Product Overview 1 Specifications 4 Parts Name 5 ...

Page 9: ...er 64 to 105 g m2 Heavy paper 106 to 256 g m2 Colored paper Pre punched paper Transparency Clear Film Bond paper Letterhead Paper size A3 B4 A4 A4R B5 B5R A5R 11 x 17 LGL LTR LTRR STMTR 12 x 18 EXEC 8K 16K 16KR Custom size Width 98 0 to 304 8 mm Length 182 0 to 457 2 mm Paper weight 52 to 256 g m2 Auto size detection Yes Environmental meas ure Cassette Heater available Power Supply Supply from the...

Page 10: ...r 7 Cassette Connector Cover 2 Cassette 3 Front Cover 8 Cassette Cover Right Rear 3 Cassette 4 Front Cover 9 Cassette Right Cover Lower 4 Cassette Cover Lower 10 Cassette Right Door 5 Cassette Cover Left 11 Cassette Cover Right Front 6 Cassette Cover Rear 1 Product Overview 5 ...

Page 11: ...Technology 2 Overview 7 Drive Configuration 8 Lifter Control 9 Cassette Pickup Control 10 Cassette Paper Size Detection 11 Cassette Detection 13 Paper Level Presence Detection 14 ...

Page 12: ...Overview List of Detections Controls Drive Configuration Lifter control Cassette pickup control Cassette paper size detection Cassette detection Paper level presence detection 2 Technology 7 ...

Page 13: ...er Motor 2 Cassette 3 Feed Roller M102 Cassette 3 4 Pickup Motor 3 Cassette 3 Separation Roller M103 Cassette 3 Pullout Motor 4 Cassette 3 Pullout Roller M104 Cassette 4 Pullout Motor 5 Cassette 4 Pickup Roller 6 Cassette 4 Feed Roller 7 Cassette 4 Separation Roller 8 Cassette 4 Pullout Roller 9 Lifting Plate 2 Technology 8 ...

Page 14: ...ensor is not turned ON although the Cassette Lifter Motor is driven an alarm is issued due to error in pickup assembly However at first and second failure of paper surface detection Trailing Edge Guide Plate error is displayed on the Control Panel to prompt the user to open and then close the cassette If paper surface detection fails for 3 consecutive times no paper is displayed for the cassette a...

Page 15: ...102 while the Cassette 3 4 Pullout Roller is operated by the rotation of the Cassette 3 4 Pullout Motor M103 M104 Pickup Retry Error Pickup retry is executed when a delay jam is detected by the Pullout Sensor of each cassette An alarm code is notified when pickup fails the predetermined number of times Related alarm codes 04 0013 Cassette 3 Pickup Retry Error 04 0014 Cassette 4 Pickup Retry Error ...

Page 16: ...epends on the setting 3 No corresponding size EXEC 16K 16K R 16K R No corresponding size No corresponding size 16K R Envelope Blank unless Paper Settings is performed due to non standard size Custom size 1 Set the paper size you want to perform automatic size detection in the cassette in the following Setting Registration Settings Registration Preferences Paper Settings Paper Size Group for Auto R...

Page 17: ...W102 SW104 No Name No Name 1 Trailing Edge Guide Plate SW101 Cassette 3 Size Switch A 2 Link Arm SW103 Cassette 4 Size Switch A 3 Side Guide Plate SW102 Cassette 3 Size Switch B 4 Side Detection Plate SW104 Cassette 4 Size Switch B 2 Technology 12 ...

Page 18: ...cted by the Cassette Size Switch When none of the following microswitches of the Cassette Size Switch is pressed no cassette is detected Cassette 3 Cassette 3 Size Switch B SW102 Cassette 4 Cassette 4 Size Switch B SW104 2 Technology 13 ...

Page 19: ...he Control Panel Level display Level Paper Level Sen sor A Paper Level Sen sor B Paper Sensor Paper Surface Sensor 100 to 50 OFF OFF ON ON 50 to 10 OFF ON ON ON 10 to 0 ON OFF ON ON 0 OFF ON 1 1 OFF ON OFF OFF ON ON ON ON ON ON OFF OFF ON ON PS105 PS106 PS105 PS106 PS105 PS106 PS109 PS111 PS110 PS112 PS105 PS106 PS107 PS108 No Name No Name 1 Paper PS105 Cassette 3 Paper Sensor PS110 Cassette 3 Pap...

Page 20: ...nsor PS105 PS106 3 1 2 PS107 PS108 PS109 PS111 PS110 PS112 No Name No Name 1 Lifter Gear PS109 Cassette 3 Paper Level Sensor A 2 Paper Detection Lever PS111 Cassette 4 Paper Level Sensor A 3 Lifting Plate PS110 Cassette 3 Paper Level Sensor B PS112 Cassette 4 Paper Level Sensor B PS105 Cassette 3 Paper Sensor PS107 Cassette 3 Paper Surface Sensor PS106 Cassette 4 Paper Sensor PS108 Cassette 4 Pape...

Page 21: ...Periodical Service 3 Cassette Feeding Unit AM1 17 ...

Page 22: ... 1 Cassette Pickup Roller FL4 0762 2 500 000 sheets DRBL 2 C3 PU RL C4 PU RL Replaced based on the number of actual ly One for each Cas sette 3 4 2 Cassette Feed Roller FL4 0763 2 500 000 sheets DRBL 2 C3 FD RL C4 FD RL 3 Cassette Separation Roller FL0 1674 2 500 000 sheets DRBL 2 C3 SP RL C4 SP RL 3 1 3 2 2 1 3 Periodical Service 17 ...

Page 23: ...Parts Replacement and Cleaning 4 List of Parts 19 Parts Replacement Procedure 23 ...

Page 24: ...tch A PS102 Cassette 4 Pullout Sensor SW103 Cassette 4 Size Switch A PS103 Cassette 3 Pickup Nip Sensor SW102 Cassette 3 Size Switch B PS104 Cassette 4 Pickup Nip Sensor SW104 Cassette 4 Size Switch B PS105 Cassette 3 Paper Sensor H4 Cassette Heater PS106 Cassette 4 Paper Sensor PS107 Cassette 3 Paper Surface Sensor PS108 Cassette 4 Paper Surface Sensor 4 Parts Replacement and Cleaning 19 ...

Page 25: ... Level Sensor A M102 Cassette 3 4 Pickup Motor PS110 Cassette 3 Paper Level Sensor B M103 Cassette 3 Pullout Motor PS111 Cassette 4 Paper Level Sensor A M104 Cassette 4 Pullout Motor PS112 Cassette 4 Paper Level Sensor B SW105 Right Door Open Close Switch UN101 Cassette Pedestal Driver PCB 4 Parts Replacement and Cleaning 20 ...

Page 26: ...nnectors J2557 J2706 J2704 J2702 J2703 J2701 J2708 J2705 J2707 J2801 J2803 J2802 J2804 J2805 J2406 J2712 J2711 J2902 J2903 J2901 J2005 J2007 J2006 J2710 J2709 J2009 J2003 J507 4 Parts Replacement and Cleaning 21 ...

Page 27: ... Driver PCB J2508 J2706 PS106 Cassette 4 Paper Sensor J2005 UN101 Cassette Pedistal Driver PCB J2511 J2707 PS107 Cassette 3 Paper Surface Sensor J2005 UN101 Cassette Pedistal Driver PCB J2508 J2708 PS108 Cassette 4 Paper Surface Sensor J2005 UN101 Cassette Pedistal Driver PCB J2805 SW105 Right Door Open Close Switch J2006 UN101 Cassette Pedistal Driver PCB J2109 J2801 SW101 Cassette 3 Size Switch ...

Page 28: ...n in a short period of time to prevent the adverse effect of light Reassembling procedures are followed by the reverse of disassembly unless otherwise specified Note the length diameters and locations of screws as you remove them When reassembling the printer be sure to use them in their original locations Do not run the printer with any parts removed as a general rule Ground yourself by touching ...

Page 29: ...s 1 with a stubby screwdriver or a coin 2x 1 4 Remove the Connector Cover 1 1 Screw 2 1x 1 2 5 Remove the Grounding Wire 1 attached to the back of the Connector Cover 1 Screw 2 loosen 1x 1 2 4 Parts Replacement and Cleaning 24 ...

Page 30: ...he 5 connectors 1 and remove the 11 Harness Guides 2 11x 5x 1 2 1 New Type 4 Cables Disconnect the 4 connectors 1 and remove the 11 Harness Guides 2 11x 4x 2 1 1 7 Open the Pedestal Right Cover 1 1 4 Parts Replacement and Cleaning 25 ...

Page 31: ...te at Installation Do not mount the host machine with the cables of the Cassette Pedestal inside the cover CAUTION Points to Note at Installation If the host machine is mounted without opening the Pedestal Right Cover 1 the cover may be damaged 1 4 Parts Replacement and Cleaning 26 ...

Page 32: ...arts counter Cassette 3 Cassette 4 Service Mode COPIER COUNTER DRBL 2 C3 PU RL Service Mode COPIER COUNTER DRBL 2 C4 PU RL Feed Roller parts counter Cassette 3 Cassette 4 Service Mode COPIER COUNTER DRBL 2 C3 FD RL Service Mode COPIER COUNTER DRBL 2 C4 FD RL Separation Roller parts counter Cassette 3 Cassette 4 Service Mode COPIER COUNTER DRBL 2 C3 SP RL Service Mode COPIER COUNTER DRBL 2 C4 SP RL...

Page 33: ...tte Cover Right Front 5 Remove the Pedestal Right Cover 6 Remove the Right Rear Cover 3 7 Remove the Right Lower Sub Cover 2 8 Remove the Rubber Cap of the Cassette Cover Rear and the Screw 9 Remove the Cassette Cover Right Rear 1 2 3 4 5 9 7 6 8 4 Parts Replacement and Cleaning 28 ...

Page 34: ... Procedure 1 Remove the plate 1 1 Screw RS Tightening 2 1 2 1x 4 Parts Replacement and Cleaning 29 ...

Page 35: ... Connector 2 4 Screws 3 4x 1x 1 2 3 3 CAUTION When installing the Pickup Unit provided as a service part be sure to remove the Fixation Member 1 shown in the following picture before work if it is installed If it is installed without removing the Fixation Member rollers cannot rotate and a jam occurs Depending on the manufacturing date the Fixation Member may not be used 1 4 Parts Replacement and ...

Page 36: ... Connector Cover 1 1 Screw 2 1x 1 2 2 Old Type 5 Cables Disconnect the 5 connectors 1 and remove the 11 Harness Guides 2 11x 5x 1 2 1 New Type 4 Cables Disconnect the 4 connectors 1 and remove the 11 Harness Guides 2 11x 4x 2 1 1 4 Parts Replacement and Cleaning 31 ...

Page 37: ... 4 Remove the Cassette Pedestal Driver PCB 1 7 Connectors 2 5 Screws 3 7x 5x 2 2 3 1 2 3 3 3 Removing the Cassette Auto Close Unit Preparation 1 Pull out the cassette each paper source Procedure 1 Remove the Connector Cover 1 1 Screw 2 1x 1 2 4 Parts Replacement and Cleaning 32 ...

Page 38: ... and remove the 11 Harness Guides 2 1x 1 2 New Type 4 Cables Disconnect the 4 connectors 1 and remove the 11 Harness Guides 2 11x 4x 2 1 1 3 Remove the Pedestal Rear Cover 1 2 Rubber Caps 2 3 Screws 3 3x 1 2 2 3 3 3 4 Parts Replacement and Cleaning 33 ...

Page 39: ...4 Remove the Cover 4x 5 Remove the Casette Auto Close Unit each paper source 2x 4 Parts Replacement and Cleaning 34 ...

Page 40: ...Adjustment 5 Image Position Adjustment 36 Margin Adjustment First side Mechanical Adjsutment 40 Margin Adjustment Second side 43 ...

Page 41: ...t 2 sided print from each of the paper sources COPIER TEST PG TYPE 5 COLOR K 1 COLOR Y 0 COLOR M 0 COLOR C 0 2 SIDE 1 PG PICK each paper source CAUTION At 2 sided printing paper is output with the 1st side facing up and 2nd side facing down When checking the leading edge margin on the 1st side check the up side of paper and check the margin on the rear side with respect to the feed direction CAUTI...

Page 42: ...Loosen the Fixation Screw 1x 4 Move the Adjustment Plate left or right according to the scale 1 value checked in step 2 As the Adjustment Plate is moved toward the left of the machine by 1 tooth 2 the left edge margin is increased by 0 5 mm 1 2 5 Adjustment 37 ...

Page 43: ...ening the 2 screws on the side 1x 1x 6 Pull out the next upper cassette and check that the Adjustment Plate is correctly pushed against the frame CAUTION If the Adjustment Plate is not correctly pushed against the frame image cannot be correctly adjusted When checking Cassette 3 the Between cassette Cover needs to be removed 7 Output and check that the margin is within the standard values 5 Adjust...

Page 44: ...e ADJ C2RE Cassette 2 back side ADJ C3 Cassette 3 front side ADJ C3RE Cassette 3 back side ADJ C4 Cassette 4 front side ADJ C4RE Cassette 4 back side ADJ MF Multi purpose Tray front side ADJ MFRE Multi purpose Tray back side As the input value is changed by 1 the margin on the left edge of paper is changed by 0 1 mm 3 If the service mode setting value has been changed write down the new adjustment...

Page 45: ...ndard 2 NOTE Pull out the cassette Check the scale positions on the spacer Adjustment Plate Loosen the fixing screw As moving the adjusting plate toward the rear by 1 scale the left edge margin becomes 1 0 mm smaller 1x 3 NOTE Tighten the fixing screw Return the cassette to its original position Make copies using the Cassette 3 and 4 and check that the left edge margin is 2 5 1 5 mm 5 Adjustment 4...

Page 46: ...1x 5 Adjustment 41 ...

Page 47: ...NOTE When the cassette positions are uneven due to the mechanical adjustment adjust them by loosening the screw on both left and right sides 1x 1x 1x 1x 5 Adjustment 42 ...

Page 48: ... side of the 2 sided copy from the Cassette 3 as the left edge margin adjustment value for the second side of the 2 sided copy from the Cassette 4 Service Mode COPIER ADJUST FEED ADJ ADJ C4RE 4 Make 2 sided copies using the Cassette 4 and check that the left edge margin is 2 5 2 0 mm 5 As for nonstandard change the left edge margin adjustment value for the second side of the 2 sided copy from the ...

Page 49: ...Installation 6 How to Check the Installation Procedure 45 Unpacking 46 Checking before Installation 51 Installation Procedure 52 Setting the Cassette 61 Adjustment 63 ...

Page 50: ...symbols in this procedure 1x 1x 1x Install Screw Packaged Item Remove Tighten Loosen 1x Connect Connector Disconnect Install Harness Common for Guides and Clamps Remove 1x 1x Connect Power Cord Disconnect Check visually Check the sound Check OFF Cleaning ON Push Power Unused Parts 1x 1x 6 Installation 45 ...

Page 51: ...g it out Do not hold the front and rear because the cassette may be damaged NOTE Remove all the attached tapes and packaging materials Although pictures or illustrations used for explanation may differ from the actual things the procedure is the same 1 6 Installation 46 ...

Page 52: ...2 3 6 Installation 47 ...

Page 53: ...4 5 6 Installation 48 ...

Page 54: ...perate the Trail Edge Guide Plate Side Guide Plate without pulling out the cassette Otherwise it may be damaged Trail Edge Guide Plate Side Guide Plate NOTE Remove the tapes from the exterior of this equipment and remove the packaging materials 6 Installation 49 ...

Page 55: ...7 NOTE Remove all the tapes and packaging materials from the cassette 8 6 Installation 50 ...

Page 56: ...power of the host machine is OFF 1 Turn OFF the main power switch of the host machine 2 Check that the display in the Control Panel and the lamp of the main power are turned off and then disconnect the power plug Installation Outline Drawing Checking the Contents 1x 2x 1x 2x 6 Installation 51 ...

Page 57: ...ns used for explanation may differ from the actual things the procedure is the same 1 NOTE If there is a Right Lower Cover Lower remove it 2 CAUTION Be sure to open the Right Lower Cover when placing the Host Machine otherwise it may be damaged 6 Installation 52 ...

Page 58: ...3 NOTE If there are any Handle Covers remove them The removed covers will be used in step 14 6 Installation 53 ...

Page 59: ... fit the 2 Positioning Pins on top of the equipment into the holes on the Base Plate of the host machine If mounting the host machine without opening the Right Lower Cover the cover may get damage The host machine weighs maximum 146kg Excluding toner cartridges Be sure to perform the work in accordance with the standard to handle a heavy load in each country Be sure to keep the machine leveled whe...

Page 60: ...5 6 1x NOTE The removed screw will be used in step 10 6 Installation 55 ...

Page 61: ...7 Old Type 5 Cables 5x New Type 4 Cables 4x 6 Installation 56 ...

Page 62: ...8 Old Type 5 Cables 11x New Type 4 Cables 11x 9 1x 1x 6 Installation 57 ...

Page 63: ...10 NOTE Use the screws removed in step 6 1x 11 6 Installation 58 ...

Page 64: ...coin screw with a stubby screwdriver or a coin CAUTION When tightening the coin screws pay attention to plates and parts around the screws Be sure to check that the coin screw has been tightened securely 2x 2x 13 6 Installation 59 ...

Page 65: ...OTE Move the host machine to the installation position and rotate the 4 adjusters clockwise by hand to secure the host machine in place Be sure to secure it in place to prevent overturning Securing of the adjuster is not earthquake resistant 16 Insert the power plug into the power plug outlet and turn ON the main power switch 6 Installation 60 ...

Page 66: ...m the actual things the procedure is the same Holding the Guide Plate Lever adjust each Guide Plate to the specified size Adjust the position of each Guide Plate according to the paper size Trail Edge Guide Plate Lever Trail Edge Guide Plate Side Guide Plate Lever Side Guide Plate 6 Installation 61 ...

Page 67: ...ons used for explanation may differ from the actual things the procedure is the same Affix the Cassette Size Label matching to the loaded paper size Keep the Paper Size Label for use when changing paper size Affix the label with its lower edge aligned with the lower edge of the number label approx 5 0 mm away from the number label 5 0 mm 6 Installation 62 ...

Page 68: ... the original Margin Adjustment First side Mechanical Adjsutment 1 NOTE Make copies using the Cassette 3 and 4 and check that the left edge margin is 2 5 1 5 mm Feeding direction of paper L1 image In Case of Nonstandard 2 NOTE Pull out the cassette Check the scale positions on the spacer Adjustment Plate Loosen the fixing screw As moving the adjusting plate toward the rear by 1 scale the left edge...

Page 69: ...NOTE Tighten the fixing screw Return the cassette to its original position Make copies using the Cassette 3 and 4 and check that the left edge margin is 2 5 1 5 mm 1x 6 Installation 64 ...

Page 70: ...NOTE When the cassette positions are uneven due to the mechanical adjustment adjust them by loosening the screw on both left and right sides 1x 1x 1x 1x 6 Installation 65 ...

Page 71: ...side of the 2 sided copy from the Cassette 3 as the left edge margin adjustment value for the second side of the 2 sided copy from the Cassette 4 Service Mode COPIER ADJUST FEED ADJ ADJ C4RE 4 Make 2 sided copies using the Cassette 4 and check that the left edge margin is 2 5 2 0 mm 5 As for nonstandard change the left edge margin adjustment value for the second side of the 2 sided copy from the C...

Page 72: ...APPENDICES General Circuit Diagram 68 ...

Page 73: ... 4 J2801 1 2 3 4 J2804 1 2 3 4 J2802 J2309DH 1 1 1 1 1 4 4 1 1 4 4 4 1 1 4 4 4 1 1 4 4 4 1 1 4 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 J2309L J2109DH J2109L 1 2 3 4 J2409DH 1 2 3 4 J2409L 1 2 3 4 J2209DH 1 2 3 4 J2209L J2309D J2109D J2409D J2209D 17 16 15 14 13 12 11 10 9 8 2 3 4 5 6 1 7 J2006 15 14 13 12 11 10 9 8 2 3 4 5 6 1 1 1 17 15 7 J2003 J2302D SOLD301 SOLD302 1 2 1 1 1 1 1 1 4 4 1 6 1 6 1 1 4 4 6 1 ...

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