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14

Adjusting The  Timing Chain Tension

Periodically,  the tension of the  timing chain must be checked.   The tension should be maintained 

at 1/2” of total  vertical deflection.    Wear and stretch will cause the tension to change over 

time.  

1.  Clean and lubricate the timing chain.  

2.  

MEASURE THE TENSION

 - On the upper length of the chain in the middle of the front and 

rear timing chainrings, move the chain up and down. You should be able to lift it up 1/4” and 

move it down 1/4.”  This is 1/2” vertical deflection. 

 

Turn the crank to rotate the wheel so you can check the chain tension at different links of the 

chain at the same midpoint.  If the chain seems tighter in some places, it may be an indication 

of chain damage or some other problem. Have the chain replaced or the damage repaired 

before attempting any adjustment. If the chain is in good condition continue to step 3.

3. 

ADJUST THE TENSION

 - Insert a 4 mm Allen key into the eccentric fixing bolt and turn it 

counter-clockwise to loosen the eccentric.  After the first turn or so, the wedge bolt will feel 

loose then it may seem to tighten as it pushes the wedge backward freeing up the eccentric 

to rotate in the BB shell.    When the wedge is loose and the eccentric assembly is free to rotate 

within the bottom bracket shell , insert the end of an Allen key  into  one of the eccentric 

holes and rotate it until the correct vertical chain deflection is reached.  See next figure.

4. 

RETIGHTEN THE FIXING BOLT

 - When the chain tension is set, tighten the wedge bolt to the 

specified torque.

WARNING

INCORRECT CHAIN TENSION ADJUSTMENT CAN CAUSE YOU TO HAVE AN ACCIDENT.  

A chain that it too loose can come off and a chain that is too tight can bind, break or accelerate 

wear on other parts .  Both conditions can lead to an accident.  
If you do not understand these instructions or are unable to complete them as described, 

please have  the performed by a professional bike mechanic.  

Summary of Contents for TANDEMS 2009

Page 1: ...CANNONDALE KITS LIST 19 GEOMETRY AND SPECIFICATION 20 CONTENTS WARNING This supplement may include procedures beyond the scope of general mechanical aptitude Special tools skills and knowledge may be...

Page 2: ...o not lose ground contact Cannondale street tandems are designed for touring with racks and panniers Figure 2 For riding on improved paths and roadways only No jumping ROAD STREET TANDEM MAXIMUM WEIGH...

Page 3: ...uch stronger is that braking a tandem subjects the frame and fork to tremendous stresses Ordinary forks can buckle or fold under tandem braking conditions Any fork used on your tandem must be designed...

Page 4: ...gingerly Slow down drastically before you reach such surfaces Tandems like singles get most of their braking force from the front wheel The rear wheel is more prone to skidding The left hand lever nor...

Page 5: ...GAIN METHOD ALLOWING BRIEF PERIODS IN BETWEEN FOR THE BRAKE SYSTEM TO COOL STOP ENJOY THE VIEW and LET THE SYSTEM COOL CLOSED HYDRAULIC BRAKE SYSTEMS Closed hydraulic brake systems are not suitable fo...

Page 6: ...for the well being of the other rider THE STOKER The bike is bigger heavier and less forgiving of sloppy riding habits A tandem captain can t be as spontaneous as a rider on a single nor can the capt...

Page 7: ...tions smoothly Ride slightly farther from the curb or from parked cars than you would on a single bike Your stoker doesn t want to feel hemmed in If you ride too far to the right you may find your sto...

Page 8: ...lved in making the maneuver Every successful stoker learns to delegate authority The captain steers The captain decides when to pedal and when to coast When coasting the captain decides where to posit...

Page 9: ...u don t think twice about leaning it The tandem is not only heavy it s top heavy Once you let it lean a little the stoker s weight makes it want to lean more And the stoker just hates the way that fee...

Page 10: ...tandem teams talk a lot about riding They inform each other of every bump every shift every time they slow down every drink from a water bottle Others almost never talk They prefer to communicate sile...

Page 11: ...Talk to an Authorized Cannondale Dealer with Tandem expertise Tandem Club of America c o Jack Susan Goertz 2220 Vanessa Dr Birmingham AL 35242 205 991 7766 e mail tca_of_a mindspring com Their magazin...

Page 12: ...e the maximum pressure named on the tire sidewall CHECK CONTROL CABLES are critical Because of their length on tandems cables are vulnerable to poor performance friction or poor routing Have damaged w...

Page 13: ...dlebar assemblies Follow the manufacturer s torque instructions for your particular handlebar stem seat post components AT LEAST ANNUALLY Remove clean and inspect the captains seat post Replace it wit...

Page 14: ...ontinue to step 3 3 ADJUST THE TENSION Insert a 4 mm Allen key into the eccentric fixing bolt and turn it counter clockwise to loosen the eccentric After the rst turn or so the wedge bolt will feel lo...

Page 15: ...15 In Lbs INCREASE TENSION DECREASE TENSION TIMING CHAIN 6 4mm 1 4 6 4 mm 1 4 BOLT ALLEN KEY HOLES CORRECT TENSION AT THE MIDPOINT BETWEEN THE FRONT AND REAR TIMING CHAINRINGS FRONT TIMING CHAINRING B...

Page 16: ...that the eccentric can be rotated within the shell easily This should only be done by a bike professional bike mechanic To remove the eccentric from the bottom bracket shell 1 Loosening the fixing bol...

Page 17: ...bare from the captain BB area to the pulleys guides The rear cable guides on the boom tube will not be used It is only necessary for disc brake housing NOTE Even when disc brakes are used both pulley...

Page 18: ...RBRAKE cable thru hole FRONTDERAILLEUR REARBRAKE PLASTIC DISK FRONTDERAILLEUR cable under pin DISC BRAKE HOUSING GUIDE DISC BRAKE HOUSING GUIDE REAR STOKER BOTTOM BRACKET SHELL BOOM TUBE pin smaller s...

Page 19: ...TANDEM 3 channel BB cable guide A181 KIT BB ECCENTRIC TANDEM 1FG COMPLETE ASS Y KP103 KIT BB ECCENTRIC HWARE KA027 KIT STEM STOKER ADJUSTABLE FOR USE WITH 31 6 SEATPOST AND 31 8 H BAR DIAMETER KB002...

Page 20: ...19 0 48 3 17 0 43 2 17 0 43 2 17 0 43 2 19 0 48 3 REAR SEATTUBE MEASURED LENGTH 15 6 39 7 15 6 39 7 17 0 43 2 19 0 48 3 15 6 39 7 15 6 39 7 17 0 43 2 19 0 48 3 HEADTUBE LENGTH 5 9 15 0 6 5 16 5 7 1 18...

Page 21: ...t per the brake manufacturer s instructions for proper brake pad clearance Installation Cable Travel Doubler Setting 1 Remove and recycle old cable housing and cable noodle 2 Place the Travel Agent in...

Page 22: ...egularly in accordance with a preventative maintenance program 6 Use this product at your own risk We stand behind all of our products However we cannot be responsible for certain circumstances includ...

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