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5

Inspection & Crash 

Damage of Carbon Frames

WARNING

AFTER A CRASH OR IMPACT:

inspect  frame  carefully  for  damage  (see 

Part ii, section D. inspect For safety in your 

Cannondale Bicycle owner’s manual.)  
Do  not  ride  your  bike  if  you  see  any  sign 

of  damage,  such  as  broken,  splintered,  or 

delaminated carbon fiber.  

ANY OF THE FOLLOWING MAY INDICATE 

A DELAMINATION OR DAMAGE:

an unusual or strange feel to the frame
Carbon  which  has  a  soft  feel  or  altered 

shape
Creaking or other unexplained noises,
Visible cracks, a white or milky color present 

in carbon fiber section

Continuing  to  ride  a  damaged  frame 

increases  the  chances  of  frame  failure, 

with the possibility of injury or death of 

the rider.   

Repainting Or Refinishing

You should not paint over the existing finish, 

refinish or repaint your bike.  The carbon fiber 

composites  making  up  the  frame  are  held 

together by some extremely strong bonding 

chemicals.    However,  these  bonds  can  be 

attacked or weakened by paint stripping or 

refinishing chemicals.

WARNING

repainting,  painting  over,  retouching,  or 

refinishing  your frame or fork can result in 

severe damage leading to an accident.  you 

can be severely injured, paralyzed or killed.  
refinishing  chemicals  :    solvents,  and 

strippers  can  attack,  weaken,  or  destroy 

the important composite chemical  bonds 

holding your  frame together.    
Using abrasives or sanding the frame/fork 

structure, original paint, decals, or coatings 

through  the  use  of  mechanical  actions 

such  as  plastic  or  glass  bead  blasting  or 

other  abrasive  methods  such  as  sanding 

or  scraping  can  remove  frame  material  or 

weaken it. 

Summary of Contents for Moto

Page 1: ...8 FRAME TYPES 9 SPECIFICATIONS 10 HEAD TUBE 12 DROPOUTS 13 SHOCK LINK PUSH LINK MAIN PIVOT 14 REAR SHOCK 16 MAINTENANCE 18 Frame Protection 19 CABLE ROUTING 20 CONTENTS WARNING This supplement may inc...

Page 2: ...or your bike This manual does not include assembly instructions for your bike All Cannondale bikes must be completely assembled and inspected for proper operation by a Cannondale Dealer before deliver...

Page 3: ...models that are more or less heavy duty Talk to your retailer about your needs and these models NOT INTENDED For Hardcore Freeriding Extreme Downhill Dirt Jumping Slopestyle or very aggressive or extr...

Page 4: ...jaws of an ordinary bike stand can generate a crushing force strong enough to seriously damage and ruin your bike frame CAUTION Never place your bike in a bike stand by clampingtheframe Placeyourbikei...

Page 5: ...ider Repainting Or Refinishing You should not paint over the existing finish refinish or repaint your bike The carbon fiber composites making up the frame are held together by some extremely strong bo...

Page 6: ...s also listed in the specifications section HOW TO MEASURE 1 Install headset and fork 2 Extend fork and measure the distance from the bottom of the head tube to the center of the wheel axle Do not mea...

Page 7: ...ng the frame to fail while riding Remove the seat post Measure 100 mm from the bottom of the seat post Use a permanent marker to mark the post at 100 mm When adjusting the seat post height in the seat...

Page 8: ...design Also be sure to follow the manufacturer s recommendations of your front fork and rear shocks When you are considering tires for your bike consider The actual measured size of a tire may be diff...

Page 9: ...122172 PDF MOTO ALLOY MOTO CARBON Front triangle welded alloy construction Front triangle composite construction ICSG FRAME TYPES...

Page 10: ...X LARGE SEAT TUBE LENGTH 41 0 16 1 42 9 16 9 48 2 19 0 53 7 21 1 SEAT TUBE ANGLE 72 5 TOP TUBE HORIZONTAL 57 8 22 8 60 3 23 7 62 9 24 8 65 2 25 7 TOP TUBE ACTUAL 53 5 21 1 56 0 22 0 59 0 23 2 62 5 24...

Page 11: ...ION 1 QC842 BBQ SEATBINDER MTN 34 9 BLK QC843 BBQ SEATBINDER MTN QR 34 9 BLK 2 KP002 BADGE HEADSHOK 3 KP054 SCUFFGUARD DOWNTUBE 4 KF102 GROMMET 10 PCS 5 KF363 CABLEGUIDE MOTO CARBON 6 KF085 CABLEGUIDE...

Page 12: ...s accept only the Cannondale headset bearing in the kit shown above The headset kit is compatible with 1 5 steerers MOTO ALLOY frames are compatible the One Point Five standard and One Point Five to 1...

Page 13: ...e 13 Nm 115 In Lbs Loctite 242 blue 13 Nm 115 In Lbs 12mm MAXLE DROPOUTS KP079 135mm STANDARD QR DROPOUTS KP078 GROMMET KF102 NOTE Follow ROCKSHOX MAXLE instructions for wheel installation Both dropou...

Page 14: ...bs 11 Nm 98 In Lbs DRIVE SIDE 11 Nm 98 In Lbs 19 20 NOTES 1 Apply grease to items 4 12 2 Apply Loctite 242 to items 6 8 10 22 3 Items 10 19 20 ridged side a face bearing smooth side b face out 4 Item2...

Page 15: ...FOX DHXAIR5 0MOTO 24 KP083 SHOCKMOUNTHWARE MOTO 12 19 20 22 KP084 PIVOTSWINGARM MOTO 18 21 KP085 BEARINGS MAIN MOTO 3 7 2 8 4 10 4 16 4 17 4 KP086 LINK PUSH RED ASS Y NO QTY ORDER DESCRIPTION 3 7 2 8...

Page 16: ...hock mounting bolts are tightened This will allow the parts to be drawn together properly Once the shock is mounted and the bolts tightened to the final torque Tighten the pivot nut and the push link...

Page 17: ...N ANY WAY TO MOUNT ONE HAVE YOUR SHOCK OR FORK INSTALLED BY A PROFESSIONAL BIKE MECHANIC Riding with the wrong rear shock can damage the frame You could have a serious accident Make sure the total tra...

Page 18: ...CH RIDE CHECK TIGHTENING TORQUES In addition to other component specific tightening torques for your bike check tightening torques listed in this manual See table on page 10 BEFORE EVERY RIDE DISASSEM...

Page 19: ...f it becomes missing or damaged KP054 protects the downtube from damage caused by small debris KF103 These are adhesive backed patches Place them on the frame where cables and housing rub due to movem...

Page 20: ...20 CABLE ROUTING REAR BRAKE REAR DERAILLEUR...

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