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Building Up A Frameset

 

Before  building  up  a  frameset,  consult  with 

your Cannondale Dealer and the component 

manufacturers,  and  discuss  your  riding  style, 

ability, weight, and interest in and patience for 

maintenance. 
make  sure  the  components  chosen  are 

compatible  with  your  bike  and  intended  for 

your weight and riding style. 
Generally speaking, lighter weight components 

have  shorter  lives.  in  selecting  lightweight 

components,  you  are  making  a  trade-off, 

favoring  the  higher  performance  that  comes 

with less weight over longevity. if you choose 

more  lightweight  components,  you  must 

inspect  them  more  frequently.  if  you  are  a 

heavier rider or have a rough, abusive or “go for 

it” riding style, buy heavy duty components. 
read and follow the component manufacturers 

warnings and instructions. 

Bike Stands

the  clamping  jaws  of  an  ordinary  bike  stand 

can generate a crushing force strong enough 

to seriously damage and ruin your bike frame.  

CAUTION

never  place  your  bike  in  a  bike  stand  by 

clamping the frame.   Place your bike in a stand 

by  extending  the  seat  post  and  positioning 

the stand clamp on the extended seat post.   

Don’t  extend  beyond  the  minimUm  insert 

line marked on the seat post.
since  your  carbon  seat  post  can  also  be 

damaged  by  clamping  force,  adjust  the 

stand clamp for the minimum clamping force 

needed to secure the bike.
its a good idea to remove your current seat 

post  and  use  an  old  one  when    mounting 

your bike in a stand. 

Protect From  

Extreme Temperatures

  •  Protect  your  carbon  bike  from  extreme 

temperatures when  storing or transporting it. 
• allow your bike to cool off or warm up before 

you ride 
•  Do  not  store  your  bike  in  places  where  the 

temperature  will  exceed  66.5C°  (150°F).      For 

example,  do  not  leave  your  bike  lying  flat  in 

a black pickup truck bed in the desert sun, or, 

under the glass of a hatchback auto. 

Summary of Contents for Moto

Page 1: ...8 FRAME TYPES 9 SPECIFICATIONS 10 HEAD TUBE 12 DROPOUTS 13 SHOCK LINK PUSH LINK MAIN PIVOT 14 REAR SHOCK 16 MAINTENANCE 18 Frame Protection 19 CABLE ROUTING 20 CONTENTS WARNING This supplement may inc...

Page 2: ...or your bike This manual does not include assembly instructions for your bike All Cannondale bikes must be completely assembled and inspected for proper operation by a Cannondale Dealer before deliver...

Page 3: ...models that are more or less heavy duty Talk to your retailer about your needs and these models NOT INTENDED For Hardcore Freeriding Extreme Downhill Dirt Jumping Slopestyle or very aggressive or extr...

Page 4: ...jaws of an ordinary bike stand can generate a crushing force strong enough to seriously damage and ruin your bike frame CAUTION Never place your bike in a bike stand by clampingtheframe Placeyourbikei...

Page 5: ...ider Repainting Or Refinishing You should not paint over the existing finish refinish or repaint your bike The carbon fiber composites making up the frame are held together by some extremely strong bo...

Page 6: ...s also listed in the specifications section HOW TO MEASURE 1 Install headset and fork 2 Extend fork and measure the distance from the bottom of the head tube to the center of the wheel axle Do not mea...

Page 7: ...ng the frame to fail while riding Remove the seat post Measure 100 mm from the bottom of the seat post Use a permanent marker to mark the post at 100 mm When adjusting the seat post height in the seat...

Page 8: ...design Also be sure to follow the manufacturer s recommendations of your front fork and rear shocks When you are considering tires for your bike consider The actual measured size of a tire may be diff...

Page 9: ...122172 PDF MOTO ALLOY MOTO CARBON Front triangle welded alloy construction Front triangle composite construction ICSG FRAME TYPES...

Page 10: ...X LARGE SEAT TUBE LENGTH 41 0 16 1 42 9 16 9 48 2 19 0 53 7 21 1 SEAT TUBE ANGLE 72 5 TOP TUBE HORIZONTAL 57 8 22 8 60 3 23 7 62 9 24 8 65 2 25 7 TOP TUBE ACTUAL 53 5 21 1 56 0 22 0 59 0 23 2 62 5 24...

Page 11: ...ION 1 QC842 BBQ SEATBINDER MTN 34 9 BLK QC843 BBQ SEATBINDER MTN QR 34 9 BLK 2 KP002 BADGE HEADSHOK 3 KP054 SCUFFGUARD DOWNTUBE 4 KF102 GROMMET 10 PCS 5 KF363 CABLEGUIDE MOTO CARBON 6 KF085 CABLEGUIDE...

Page 12: ...s accept only the Cannondale headset bearing in the kit shown above The headset kit is compatible with 1 5 steerers MOTO ALLOY frames are compatible the One Point Five standard and One Point Five to 1...

Page 13: ...e 13 Nm 115 In Lbs Loctite 242 blue 13 Nm 115 In Lbs 12mm MAXLE DROPOUTS KP079 135mm STANDARD QR DROPOUTS KP078 GROMMET KF102 NOTE Follow ROCKSHOX MAXLE instructions for wheel installation Both dropou...

Page 14: ...bs 11 Nm 98 In Lbs DRIVE SIDE 11 Nm 98 In Lbs 19 20 NOTES 1 Apply grease to items 4 12 2 Apply Loctite 242 to items 6 8 10 22 3 Items 10 19 20 ridged side a face bearing smooth side b face out 4 Item2...

Page 15: ...FOX DHXAIR5 0MOTO 24 KP083 SHOCKMOUNTHWARE MOTO 12 19 20 22 KP084 PIVOTSWINGARM MOTO 18 21 KP085 BEARINGS MAIN MOTO 3 7 2 8 4 10 4 16 4 17 4 KP086 LINK PUSH RED ASS Y NO QTY ORDER DESCRIPTION 3 7 2 8...

Page 16: ...hock mounting bolts are tightened This will allow the parts to be drawn together properly Once the shock is mounted and the bolts tightened to the final torque Tighten the pivot nut and the push link...

Page 17: ...N ANY WAY TO MOUNT ONE HAVE YOUR SHOCK OR FORK INSTALLED BY A PROFESSIONAL BIKE MECHANIC Riding with the wrong rear shock can damage the frame You could have a serious accident Make sure the total tra...

Page 18: ...CH RIDE CHECK TIGHTENING TORQUES In addition to other component specific tightening torques for your bike check tightening torques listed in this manual See table on page 10 BEFORE EVERY RIDE DISASSEM...

Page 19: ...f it becomes missing or damaged KP054 protects the downtube from damage caused by small debris KF103 These are adhesive backed patches Place them on the frame where cables and housing rub due to movem...

Page 20: ...20 CABLE ROUTING REAR BRAKE REAR DERAILLEUR...

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