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38

39

130729.PDF

KF366/

KF368/

Loctite™ 609

b

KT010/

KT011/

a

4

3

73mm

73mm

1

2

5

Bottom Bracket

The bottom bracket shell is compatible with the BB30 Standard.  See http://www.bb30standard.com/.    
The SI bottom bracket adapter enables the use of standard English/73mm bottom bracket cranksets. 

Identification

1. Bottom Bracket Shell

a. Bb Circlip Groove

2. ISCG03 Mount

b. Adapter Drive-Side Groove

3. Circlip
4. Bearing
5. 73mm Adapter

Bearing Maintenance

Inspect bearing condition annually (at a minimum) and  anytime the crankset assembly is disassembled 
or serviced. With the crankset removed, rotate the inner bearing race of both bearings; rotation should be 
smooth. No play or movement inside the shell. If the bearing is damaged, replace both bearings with new 
ones. 

Bearing Removal/Installation  (professional Bike Mechanic only)

Remove the old bearings with the bearing removal tool 

KT011/

.  

Reinstall bearings with a  headset press and  tool 

KT010/

. Clean  inside of shell apply a high-quality bicycle 

bearing grease to the inside surface. Press bearing one at a time. Press each bearing until seated against the 
circlip. Following installation, apply a light coating of a high-quality bicycle bearing grease to both sides of 
each bearing to help repel moisture.

TIP: Unless a  circlip is damaged, removal is unnecessary during bearing removal. Use a small thin-blade screw 
driver or pick to lift the hooked end up out of the groove and then pushing the circlip out counter-clockwise.

Adapter Removal/Installation  (professional Bike Mechanic only)

To install, first remove the bearings and circlips and clean the inside of the BB shell and adapter. Use a clean 
lint-free shop towel dampened with alcohol. Apply Loctite™ 609  carefully to the bearing seat positions to 
both shell and adapter.  Install the adapter with a headset press and the installation tool 

KF368/

. Adapter 

groove must be located on the BB drive side.  Press until the groove side face is flush with the drive side face 
of  shell. Allow at least 12 hours (at 72°F) for the Loctite to cure before installing the standard bottom bracket 
crankset. Follow Loctite Technical Data Sheet http://tds.loctite.com/tds5/docs/609-EN.PDF

To remove, use tool 

KF366/

  with a headset bearing press with tool arrangement as shown. Following 

removal, it will be necessary to clean  all remaining Loctite residue with a before reinstalling the Si circlips and 
bearings. Use Loctite 768. Use a dental pick to remove any adhesive from the grooves. For Loctite clean-up 
instructions: http://tds.loctite.com/

NOTICE

BEARINGS - Frequent or routine renewal of undamaged bearings is not recommended. Repeated removal 
and reinstallation can damage the inside BB shell surfaces resulting in poor bearing fit. Do not face, mill 
or machine the bottom bracket shell for any reason. Doing so can result in serious damage and possibly a 
ruined bike frame.  

ADAPTERS - Use only adapters/tool  recommended by Cannondale. Other available adapters /tools may 
cause damage.    See Replacement Parts.  An adapter isn’t a “repair” part, so the BB shell must be in 
good condition. Repeated removal and reinstallation of an adapter, or improper tools can cause damage.  
Therefore it  is not recommended.   

Loctite 609 - Prolonged contact with the frame finish may result in discoloration or damage.  Be sure to 
immediately wipe up any spills and remove any compound in contact with the painted surfaces.

Do not cut, face, or use abrasives to clean the inside if the BB shell.

We strongly recommend  that these procedures be performed by an Authorized Cannondale Dealer. 
Damage caused by improper installation/removal is not covered under your warranty.

EN

Summary of Contents for Jekyll 27.5

Page 1: ...Jekyll 27 5 OWNER S MANUAL SUPPLEMENT 130729 JEkyll 27 5 OWner s manual Supplement...

Page 2: ...ad all of them If you need a manual or supplement or have a question about your bike please contact your Cannondale Dealer immediately or call us at one of the telephone numbers listed on the inside c...

Page 3: ...ING Your bike frame and components is made from composite materials also known as carbon fiber All riders must understand a fundamental reality of composites Composite materials constructed of carbon...

Page 4: ...s bearings and pivot axles The tool is available through your Cannondale Dealer The kit is supplied with instructions and an overview of its use is shown in this supplement PRESS DRIVER BEARINGTOOLS H...

Page 5: ...then hydro forming it into the final shape Labor intensive and difficult it shows Cannondale s continued mastery of the aluminum arts Identification 1 TopTube 9 DYAD RT2 Pull Shock 17 Cable Housing C...

Page 6: ...vot out of both bearings using a rubber mallet Dropout 5mm Loctite 242 blue 7 Nm 62 InLbs KP169 tool usage PIVOT AXLE PIVOT SPACERS SEATSTAYS BEARINGS DROPOUT small end KEY INFORMATION A special servi...

Page 7: ...for good condition Replace if necessary Clean and apply Loctite 242 blue to the pinch bolt threads Tighten to 5 Nm 44 InLbs Clean and apply light grease to pivot axles and main shims Insert DT Link Ax...

Page 8: ...le loop Its about 35mm as shown above Inadequate loop can result in ghost shifting or housing ends pulling out of down tube when the bike is at full travel Its best to determine housing lengths with t...

Page 9: ...ly to the bearing seat positions to both shell and adapter Install the adapter with a headset press and the installation tool KF368 Adapter groove must be located on the BB drive side Press until the...

Page 10: ...ure 1 Set the shock in full travel mode 2 Release negative air pressure 3 Set positive pressure based on chart 4 Set negative pressure based on chart 5 Set FLOW and ELEVATE rebound adjusters based on...

Page 11: ...jury or a loss of rider control which can result in serious injury or death Setting Travel The DYAD RT2 has two travel modes activated by the remote handlebar mounted lever Switching between the modes...

Page 12: ...able under shock bridge and into the bottom of the shock spool chamber and out the shock cable anchor Make sure that you have a new or cleanly snipped cable or the anchor set screw is backed out far e...

Page 13: ...2 PM 160Thread Pitch X X KP176 X KIT ADAPTER SI12 PM 180Thread Pitch X X KP177 X KIT ADAPTER SI12 PM 185Thread Pitch X X KP178 X KIT ADAPTER SI12 PM 203Thread Pitch X X KP190 KIT AXLE SYNTACE X12 142X...

Page 14: ...t very quickly consult with your Cannondale Dealer about the routing on your bike BEFORE FIRST RIDE DAMAGE INSPECTION Clean and visually inspect entire bike frame swingarm linkage assembly for cracks...

Page 15: ...K Cycling Sports Group Vantage Way The Fulcrum Poole Dorset BH12 4NU Voice 44 0 1202 732288 Fax 44 0 1202 723366 sales cyclingsportsgroup co uk Warning Read this supplement and your cannondale bicycle...

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