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Maximum Fork Length is an important frame safety testing 
specification.  You must observe the measurement when 
installing headset parts, headset adapters,  installing and 
adjusting a fork, and selecting replacement forks.   In this 
manual,  the number is also listed in the 

G

EOMET

R

Y/

SPECIFIC

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TIO

N

S

HEADTUBE

HEADSET
PARTS or
ADAPTERS

AXLE

M

A

XIMUM FO

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K LE

NG

TH

HOW TO MEASURE:   1.  Install headset and fork.   2.  Extend 
fork and measure  the distance from the bottom of the head 
tube to the center of the wheel axle.   Do not measure from 
the bottom of headset bearing cups or head tube adapters. 
The measurement MUST be taken from the bottom of the head 
tube!!

WARN

I

NG

DO 

N

OT EXCEED M

A

XIMUM FO

R

K LE

NG

TH    

Exceeding the MAXIMUM FORK LENGTH  limit can overload 
the frame causing it to  fail (break) while riding.  

YOU C

AN

 BE SEVE

R

ELY I

N

JU

R

ED, P

ARA

LYZED O

R

 KILLED 

I

N

 

AN

 

A

CCIDE

N

T IF YOU I

GN

O

R

E THIS 

WARN

I

NG

.

TI

R

E SIZE

WARN

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OBSE

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VE THE “M

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XIMUM TI

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IDTH”  FO

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 YOU

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BIKE FOU

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 THE 

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SECTIO

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 OF THIS SUPPLEME

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Mounting the wrong size tires  can result in the tires  hitting 
the fork or frame when riding.  If this happens,  you can lose 
control of your bike and you can be thrown off, a moving 
tire can be stopped because it touches the fork or frame. 

Do not mount oversized tires, ones that rub or hit the fork 
or frame, ones that result in too little clearance, or ones 
that can hit the fork or frame when the suspension is fully 
compressed or when riding. 

Take care that the tires you select are compatible with 
your bike’s fork or frame design. Also, be sure to follow the 
manufacturer’s recommendations of your front fork and 
rear shocks. 

When you are considering tires for your bike consider...

The actual measured size of a tire may be different than 
its sidewall marking.   Each time you mount a new tire, 
take the time to inspect the actual clearance between the 
rotating tire and all parts of the frame.  The U.S. Consumer 
Product Safety Commission (CPSC) requires at least 1/16” 
(1.6 mm) tire clearance from any part of the bike. Allowing 
for lateral rim flex and a wheel or rim that is out-of-true  
will likely mean choosing a rear tire that provides even 
more clearance than the CPSC recommends. 

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 BIKE 

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 COMPO

N

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TS!

YOU C

AN

 BE SEVE

R

ELY I

N

JU

R

ED, P

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LYZED O

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 KILLED 

I

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AN

 

A

CCIDE

N

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WARN

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.

Summary of Contents for 2012 RZ ONE TWENTY

Page 1: ...S MANUAL SUPPLEMENT WARNING READ THIS SUPPLEMENT AND YOUR CANNONDALE BICYCLE OWNER S MANUAL Both contain important safety information Keep both for future reference 2012 RZ ONE TWENTY LEXI 126694 PDF...

Page 2: ...995 norme NFR030 In this supplement particularly important information is presented in the following ways WARNING Indicates a hazardous situation which if not avoided could result in death or serious...

Page 3: ...y clamping force adjust the stand clamp for the minimum clamping force needed to secure the bike Also before clamping clean the post and protect the seat post finish with a rag Ifyouhaveanoldun usedse...

Page 4: ...tting theforkorframewhenriding Ifthishappens youcanlose control of your bike and you can be thrown off a moving tire can be stopped because it touches the fork or frame Do not mount oversized tires on...

Page 5: ...ost Use a permanent marker to mark the post at 110 mm When adjusting the seat post height in the seat tube never adjust the seat post so that the line you mark is above the top edge of the seat tube Y...

Page 6: ...rings rotation should be smooth quietly No bearing play or movement inside the shell If the bearing is damaged replace both bearings with new ones BOTTOM BRACKET The bottom bracket shell is compatible...

Page 7: ...ition CannondaletoolKT011 behind the bearing so that the tool ridges are seated on the bearing See next page 2 Insert a driver punch or drift from the opposite side Locate it on the back of the tool a...

Page 8: ...hop towel dampened with alcohol 5 Thegroovesideoftheadaptermustbelocatedonthedriveside Withaheadsetpress presstheADAPTERuntilthegrooveside face is flush with the drive side face of the SI BB shell All...

Page 9: ...s Following removal it will be necessary to clean all remaining Loctite residue using Loctite 768 Use a dental pick to remove any adhesive from the grooves Do not cut face or use abrasives to clean th...

Page 10: ...ctual cm in 53 5 21 1 56 2 22 1 59 1 23 3 61 9 24 4 50 8 20 0 53 5 21 1 55 0 21 7 D HeadTube Angle 69 0 68 5 69 0 69 0 E SeatTube Angle Effective 73 5 73 5 F Standover cm in 73 1 28 8 76 0 29 9 76 1 3...

Page 11: ...k side 22 2 0 05 mm frame side Shock Bolt Hole Dia 8 1 0 05 mm Shock Bolt Length 30 mm link side 30 mm frame side TIGHTENING TORQUES Correct tightening torque for the fasteners bolts screws nuts on yo...

Page 12: ...the pivot axles and spacers With the bearing exposed rotate the inner race of each bearing with your fingertip The inner race should rotate smoothly and without any play The bearing itself should be f...

Page 13: ...ng with a clean shop towel dampened with alcohol 4 Use the swab to apply a generous film of Loctite 638 to the surface of the outer bearing race 5 Insert the bearing into the bore and press it in firm...

Page 14: ...hat your weight compresses the rear shock 4 Measure the SAG Adjust the air pressure in the shock to achieve the correct SAG measurement Add air to decrease sag Release air to increase sag RECOMMENDED...

Page 15: ...E SHOCKWITHTHE ADJUSTMENT FEATURES OFTHE SHOCK FACING REARWARD AND UP TOP RIGHT All Medium Large and X Large frame sizes mount the shock with the adjustment features facing forward and down bottom rig...

Page 16: ...02 2RS 15 I D x28 O D x 7 W 4 KP009 KIT ADAPTER SIBBTO 68MMTAP KF365 KIT TOOL SIBB 68 ADP INSTALL KF366 KIT TOOL SIBB ADPAPTER EXTRACT NO QTY KIT DESCRIPTION 5 HD169 KIT BEARINGS HEADSET 2 6 QSISEAL K...

Page 17: ...KIT LINK HWARE RIZE BLK KP072 RED KIT LINK HWARE RIZE RED LK 4 2 KP113 STD KIT LINK RZ 120 BLK M X Need KP074 KP113 SM KIT LINK RZ 120 BLK P S Need KP074 RZONETWENTY LEXI A B SM MD LG XL P SM MD 101...

Page 18: ...ta fixforincorrectlyinstalled or routed cables or lines If you find that applied guards are wearing out very quickly consultwithyourCannondaleDealerabouttheroutingonyourbike BEFORE FIRST RIDE INSPECT...

Page 19: ......

Page 20: ...ng Sports Group Europe B V mail Postbus 5100 visits Hanzepoort 27 7570 GC Oldenzaal Netherlands Voice 41 61 4879380 Fax 31 5415 14240 servicedeskeurope cyclingsportsgroup com CANNONDALE JAPAN Namba Su...

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