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4

Building Up A Frameset

 

Before  building  up  a  frameset,  consult  with 

your Cannondale Dealer and the component 

manufacturers,  and  discuss  your  riding  style, 

ability, weight, and interest in and patience for 

maintenance. 
Make  sure  the  components  chosen  are 

compatible  with  your  bike  and  intended  for 

your weight and riding style. 
Generally speaking, lighter weight components 

have  shorter  lives.  In  selecting  lightweight 

components,  you  are  making  a  trade-off, 

favoring  the  higher  performance  that  comes 

with less weight over longevity. If you choose 

more  lightweight  components,  you  must 

inspect  them  more  frequently.  If  you  are  a 

heavier rider or have a rough, abusive or “go for 

it” riding style, buy heavy duty components. 
Read and follow the component manufacturers 

warnings and instructions. 

Bike Stands

The  clamping  jaws  of  an  ordinary  bike  stand 

can generate a crushing force strong enough 

to seriously damage and ruin your bike frame.  

CAUTION

Never  place  your  bike  in  a  bike  stand  by 

clamping the frame.   Place your bike in a stand 

by  extending  the  seat  post  and  positioning 

the stand clamp on the extended seat post.   

Don’t  extend  beyond  the  MINIMUM  INSERT 

line marked on the seat post.
Since  your  carbon  seat  post  can  also  be 

damaged  by  clamping  force,  adjust  the 

stand clamp for the minimum clamping force 

needed to secure the bike.
Its a good idea to remove your current seat 

post  and  use  an  old  one  when    mounting 

your bike in a stand. 

Protect From  

Extreme Temperatures

  •  Protect  your  carbon  bike  from  extreme 

temperatures when  storing or transporting it. 
• Allow your bike to cool off or warm up before 

you ride 
•  Do  not  store  your  bike  in  places  where  the 

temperature  will  exceed  66.5C°  (150°F).      For 

example,  do  not  leave  your  bike  lying  flat  in 

a black pickup truck bed in the desert sun, or, 

under the glass of a hatchback auto. 

Summary of Contents for 120858

Page 1: ...tion Keep it for future reference Please note that the specifications and information in this manual are subject to change for product improvement For the latest product information go to http www can...

Page 2: ...very to the owner WARNING This supplement may include procedures beyond the scope of general mechanical aptitude Special tools skills and knowledge may be required Improper mechanical work increases t...

Page 3: ...orter frame life over more frame weight and a longer frame life 4 you are choosing light weight over more dent resistant or rugged frames that weigh more All frames that are very light need frequent i...

Page 4: ...jaws of an ordinary bike stand can generate a crushing force strong enough to seriously damage and ruin your bike frame CAUTION Never place your bike in a bike stand by clampingtheframe Placeyourbikei...

Page 5: ...ider Repainting Or Refinishing You should not paint over the existing finish refinish or repaint your bike The carbon fiber composites making up the frame are held together by some extremely strong bo...

Page 6: ...Dealer The kit is KF363 Vent Keep the small vent hole 3 in the bottom of the bottom bracket shell clear of any dirt so that any water can drain out Water can enter into frame tubes through washing co...

Page 7: ...120858 PDF headset QC777 KP044 QC778 48mm KP017 6mm 5mm 6 8Nm 35mm Figure 3 Use only original Cannondale parts...

Page 8: ...ts Too little torque will result in movement which leads to fatigue and bolt failure WARNING TO AVOID SEAT POST OR FRAME DAMAGE Follow seatpost manufacturer s instructions Use a torque wrench to tight...

Page 9: ...t bearing condition annually at a minimum and anytime the crankset assembly is disassembled or serviced The bearings are a press fit within the shell Old bearings should not be reinstalled if removed...

Page 10: ...a repair part and will only work in undamaged frames in good condition Improper installation or removal can result in damage and void applicable frame warranty Loctite 609 green KF365 groove DRIVE SI...

Page 11: ...a bearing removal tool KT010 is a set of bearing installation tools to be used with a standard headset press KT013 a two piece tool set required for removing the crankarms SI Hollowgram alloy crankset...

Page 12: ...in the event the chain is dropped from the chainring Contact your Cannondale Dealer for a replacement if it is becomes missing or damaged Figure 8 The clear chainstay protector provides limited prote...

Page 13: ...and hanger during movement of the derailleur Apply grease and Loctite carefully Do not contaminate the male or female bolt threads with grease which would cause the Loctite to be ineffective Cannondal...

Page 14: ...99 6 100 1 101 3 Trail cm I 6 2 5 9 5 6 5 6 5 6 5 3 5 3 5 3 Standover Top Tube Midpoint J 74 75 3 76 5 78 5 80 1 82 2 83 8 86 6 Bottom Bracket Drop cm K 7 2 7 2 7 2 6 9 6 9 6 7 6 7 6 7 Front Center D...

Page 15: ...043 FORK SUPER SIX KP044 HEADSET SUPER SIX QC777 CROWN RACE QC778 BRAKE BOLT 35mm KP017 SI COMPRESSION ASSY ORDER SI BB30 KB6810 BEARINGS QTY 2 QC616 CIRCLIPS QTY 2 KF096 REAR DERAILLUER HANGER KP009...

Page 16: ...16 owner notes Record maintenance history service information here DATE WORK PERFORMED...

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