Canaline Engines Canaline 25 Operator'S Handbook Manual Download Page 33

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Parts Bulletin for Canal Boat Marine Engines

Engine Type :

Canaline

Kioti Engine

designation

3C100LWS 3A139LWS 4A200LWS

4A200LWS

4A220LWS

4B243LWS

Oil Filter Element

E5205-

32091

E6201-32443

Fuel Filter Element

E4682-43172

Air Filter Element

EP110529

Thermostat

E5500-

73012

E5800-73011

Fan Belt - A section

Z section

EP811120

E5640-

72531

E6300-72532

E5800-

72531

Starter Motor

E5760-

63011

E6530-

63012

E5500-63016

75 Amp Alternator

E6213-

64012

E7251-64011

100 Amp Alternator

N/A

EP910655

N/A

110 Amp Auxiliary
alternator

EP910586

175 Amp Auxiliary
alternator

N/A

EP910346

Glow plugs

E5760-

65511

E6301-65512

Oil Pressure switch

E5500-39013

Oil Pressure Switch
/ Sender

EP910039

Engine Temperature
switch

EP910512

Engine Temperature
Sender

EP910041

Top hose

EP410048

EP410511

Aux Alt Drive belt
(80 / 100 A) - A Sec

50A Altr
EP811030

EP810975

N/A

Aux Alt Drive belt
(110/175 Amp)

N/A

EP811065

Engine Oil - 5 Litre

EP710008

Engine Oil - 25 Litre

EP710009

Summary of Contents for Canaline 25

Page 1: ...rine Engines Operator s handbook Engines Models Canaline 25 Canaline 30 Canaline 38 Canaline 42 Canaline 52 Canaline 60 Failure to read this or carry out the required service programme may invalidate your warranty ...

Page 2: ...ions 12 Maintenance Schedule 15 Installation Information Wiring diagrams 23 Anti Vibration Mounts Alignment installation 29 Calorfier Connections Position 31 PRM 80 120 Cable installation 33 Fast Moving Parts list 34 UK Dealer Network 35 RCD Certificate 36 Warranty Terms and conditions 37 Service Record 40 Warranty registration card Loose ...

Page 3: ... This will ensure many years of trouble free and economical engine operation Should you require further advice technical assistance or an engine service please contact your nearest marine engine outlet he knows your engine best and is ready to meet your requirements On completion of the warranty registration card you will receive a warranty certificate which forms part of your warranty agreement w...

Page 4: ...al number is on the top of the engine on a designated number plate As part of your engine warranty please return your registration card which is supplied loose as soon as possible Engine Information Fill in your engine information below so you have it to hand when contacting your local dealer Engine Type EP Serial No Gearbox Type Gearbox Number Date of Installation ...

Page 5: ... 500 C Engines are supplied with either wet exhaust outlet water injection bend or dry outlet dry exhaust stub see engine price list At the outlet next to the heat exchange header tank the exhaust outlet can become very hot and if touched can injure This must be lagged or avoided by ensuring adequate guarding It is the responsibility of the installer to lag the exhaust system if a dry system is us...

Page 6: ...ifting eyes on engines are used for lifting engine and gearbox assembly only not the pallet and associated kit GENERAL DECLARATION This machinery is not intended to be put into service until it has been incorporated into or with other machinery It is the responsibility of the purchaser installer owner to ensure that the machinery is properly guarded and that all necessary health and safety require...

Page 7: ...999 2179 2430 Combustion Indirect Injection Cooling Keel Cooled BHP 22 28 38 42 52 60 Max r min 3000 3000 2600 3000 3000 3000 Oil Capacity 3 8 5 8 8 0 8 0 8 0 9 7 Weight 130 205 235 237 248 256 Alternator 50 90 50 100 75 100 75 175 75 175 50 175 Gearbox PRM 80 PRM 80 PRM 120 PRM 150 PRM 150 PRM 150 Starter Battery size Minimum recommended size 700 CCA 100 Ah Note The specification details above ar...

Page 8: ...up with engine stopped Engine starting On turning the key to position 1 on your panel the panel will go through a procedure to ensure all lights and the buzzer are working once this has been completed you can then start the engine First Start of the day from cold or initial installation Turn the Key to the 1 position Turn the Key to the Pre Heat position and hold until the yellow light goes out Tu...

Page 9: ... battery isolator Canaline Engine Control Panels Canaline Engine control panels feature LED Module to indicate as listed below An Intermediate Panel is shown for illustration only 1 4 2 5 3 6 1 Yellow Timed PreHeat LED Illuminates when Key is switched to Preheat position to indicate Preheat time 2 Red Buzzer Engine Coolant Temperature LED Illuminates and Buzzer sounds if Engine Temperature is too ...

Page 10: ...serious injury to you and any bystanders Open the cap at least 10 minutes after the engine is stopped OIL PRESSURE LED The oil pressure LED comes on when the oil pressure drops below a safe level If the lamp comes on while the engine is operated at or above 850 rpm immediately stop the engine and check the engine oil level FUEL The fuel tank should never be allowed to become completely empty An em...

Page 11: ...ve high cetane value 4 Must have high fluidity at low temperature 5 Must have low sulphur content 6 Must have little residual carbon Diesel fuels Applicable standard Recommendation JIS Japanese Industrial Standard DIN Deutsche Industrie Normen SAE Society of Automotive Engineers Based on SAE J 313C BS British Standard Based on BS 2869 1970 NO 2 DIN 51601 NO 2 D Class A 1 If fuel other than the spe...

Page 12: ...and or vehicle or equipment damage Biocides In warm or humid weather fungus and or bacteria may form in diesel fuel if there is water in the fuel NOTICE fungus or bacteria can cause fuel systems damage by plugging the fuel lines fuel filters or injector They can also cause fuel system corrosion If fungus or bacteria has caused problems you should have your authorised dealer correct these problems ...

Page 13: ...oil is used in all of its marine engines Alternatively an API CD grade can be used if an API CC grade is unavailable The correct grade oil is available from your local marine dealer 5 litres API CC 10W 40 EP part no EP710008 25 litres API CC 10W 40 EP part no EP710009 ...

Page 14: ...ssary Check all fuel pipes are not chaffing and for any leaks and adjust if necessary Check exhaust system for any leaks etc and adjust if necessary Check wiring looms and cables are not chaffing and adjust if necessary Check coupling alignment and ensure all bolts are tight Check bolts nuts on the anti vibration mounts are tight and secure Check control cables installation to ensure gearbox is co...

Page 15: ... major marks on the dipstick please ignore the middle smaller mark 2 If the level is too low add new oil via the oil filler port to the specified level do not overfill Important When using oil of different make or viscosity from the previous one drain old oil Never mix two different types of oil Engine oil and filter should be changed after the first 50 hours running time and then every 200 hours ...

Page 16: ...rapped around the filter to catch any oil left in the system Always keep your bilges clean Before screwing in the new filter spread a thin film of oil round the rubber gasket to ensure a good seal and screw in hand tight 4 Fill the engine with new oil refer to page 13 for specification as described above Note once you have re filled the engine will oil run the engine for about 5 minutes so the oil...

Page 17: ...as indicated on page 13 4 Check for leaks Note Do not get fuel on the flexible mounts Checking Gearbox Oil Level please refer to gearbox manual but on the PRM 80 and 120 gearbox please ensure the following Never exceed the maximum oil level on the dipstick Always use ATF Dextron II or III for your gearbox Fuel Filter Metal bung in Fuel filter must be transferred to new fuel filter Ensure the oil m...

Page 18: ...e of the keel cooling tank refer to the builder e run the engine for 5 minutes on no load out of gear and check coolant level Top up if necessary f Check systems for leaks including calorifier circuit if fitted Note for keel cooled engines it is very important to bleed all the air out of the system before the engine is run on load check with builders instructions g If a calorifier is fitted care m...

Page 19: ...o be released Press firmly down on the cap and continue to turn anticlockwise to release the cap i Repeat h if coolant level is more than 25mm below the base of the filler neck when the engine has cooled down j Run engine on 2 3 speed for 20 minutes check for leaks and repeat i k Anti freeze solutions should be drained off every 500 hours or 2 years which ever is sooner and replaced with a new sol...

Page 20: ...0 hours once per year or sooner if necessary the air cleaner fitted to the Canaline marine engines has a replaceable element part no EP110529 1 Remove Air cleaner lid by unscrewing anti clockwise 2 Remove and replace element 3 Re fit lid accordingly Air cleaner Element ...

Page 21: ...w these instructions 1 Loosen nuts A 2 Use bolt B to tighten belt 3 Adjust accordingly 4 Retighten nut A after finish Note Low belt tension can result in engine overheating and in sufficient battery charging A belt that is too tight may cause bearing failure and belt life may be shortened Note 50 Amp Alternator fitted to the Canaline 25 30 38 engines are not fitted with bolt style tensioner link 7...

Page 22: ...2 Basic Engine Control Panel WD910505 1 Intermediate Engine Control Panel WD910506 1 Deluxe Engine Control Panel WD910507 1 Canaline 30 38 42 52 60 Engine Wiring Loom WD910524 1 Basic Engine Control Panel WD910505 1 Intermediate Engine Control Panel WD910506 1 Deluxe Engine Control Panel WD910507 1 ...

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Page 28: ...at the base of each mounts is fully seated If any clearance between the underside of the mounts and beds is found proceed as below 3 i If the gap is less than 2mm re adjust Nyloc Nut A until the base of the mount contacts the bed face ii If the gap exceeds 2mm a separate packing piece shim should be fitted 4 Fit and tighten the bolts fixing the mounts to the bed Tighten Top Nut C Alignment between...

Page 29: ...edure 5 If the distance between the underside of Nyloc Nut A and the top of Locknut B exceeds 15mm then a 5mm Packing Piece should be inserted between the base of the mount and top face of the beds Nyloc Nut A should then be adjusted to compensate 6 Following any height adjustment on the mountings alignment of the Coupling Flanges should be re checked after tightening the Top Nut C and Mount to Be...

Page 30: ...ose The hose must be secured with suitable hose clips to give a watertight connection capable of withstanding a water pressure of 15 psi Hoses are not supplied by Engines Plus If no calorifier is fitted the connections must be blanked off They MUST NOT BE CONNECTED DIRECTLY TOGETHER Blanking plugs are available on request HOT WATER OUTLET To Calorifier WATER RETURN From Calorifier ...

Page 31: ...and water is therefore allowed to circulate around the Calorifier Circuit at all times It should be noted that during long periods of engine operation when no hot water is drawn from the Calorifier that the hot water temperature within could approach 80 deg C Under these circumstances extreme care should be taken when using the hot water circuit Engine Idle Speed The Canaline Marine engines idle s...

Page 32: ...y Ensure the cable that operates the selector lever allows the lever to travel fully up to the stops in the forward and reverse positions at all times we would recommend that you use the inside hole on the lever to ensure the lever fully engages and firmly keep the gearbox in gear The lever has a section of over throw that the lever should sit in when the gear is selected The adjustment should be ...

Page 33: ... E6300 72532 E5800 72531 Starter Motor E5760 63011 E6530 63012 E5500 63016 75 Amp Alternator E6213 64012 E7251 64011 100 Amp Alternator N A EP910655 N A 110 Amp Auxiliary alternator X EP910586 175 Amp Auxiliary alternator N A EP910346 Glow plugs E5760 65511 E6301 65512 Oil Pressure switch E5500 39013 Oil Pressure Switch Sender EP910039 Engine Temperature switch EP910512 Engine Temperature Sender E...

Page 34: ...r website or listed below is our main parts centres Uxbridge Boat Centre Ltd Uxbridge Wharf Waterloo Road Uxbridge Middx UB8 2QX Tel 01895 252019 Kings Lock Chandlery Booth Lane Middlewich Cheshire CW10 OJJ Tel 01606 737564 Wharf House Narrowboats Braunston Boat Haven Bottom Lock Little Braunston Northants NN11 7HL Tel 01788 899041 ...

Page 35: ...36 Recreational Craft Directive Certificate ...

Page 36: ...t be returned completed to ensure the warranty on your engine is valid this is the responsibility of the owner REPORT OF A DEFECT It is the responsibility of the owner of any Canaline product referred to herein to report any defect to Engines Plus Ltd Distributor Dealer Workshop or Boat builder Such a report must be made as soon as possible and no later than fourteen 14 days from the date when the...

Page 37: ...u or your representative employees or contractors have taken abnormal risks or if modifications have been performed which in the judgement of Engines Plus Ltd have caused or enhanced the damage or if the security seals have been broken or settings altered or if the Goods or any part thereof have been used in violation of the law or for an unintended purpose 4 0 The warranty does not cover expendab...

Page 38: ...f despatch from Engines Plus Ltd s factory or 12 months or 2 000 hours Gearbox This is covered by the gearbox manufacturer please consult the gearbox operators handook 8 0 Save where the Goods are sold to a person dealing as a consumer within the meaning of the Unfair Contract Terms Act 1977 all warranties conditions or other terms implied by law or custom are excluded to the fullest extent permit...

Page 39: ...ine Hours Date Dealer Proof of Service 450 Hour Actual Engine Hours Date Dealer Proof of Service 650 Hour Actual Engine Hours Date Dealer Proof of Service 850 Hour Actual Engine Hours Date Dealer Proof of Service 1050 Hour Actual Engine Hours Date Dealer Proof of Service 1250 Hour Actual Engine Hours Date Dealer ...

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