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Can-Am MAVERICK Trail 2021 Series, Operator'S Manual

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Can-Am MAVERICK Trail 2021 Series Operator'S Manual Download Page 108

MAINTENANCE PROCEDURES

219001880-025_a

TYPICAL

1. Quarter turn fasteners

219001880-059_a

1. Plastic rivet
2. Side panel

3. On LH side, remove side panel.

219001880-061_a

TYPICAL

1. Side panel

4. On both sides, disconnect rear

lights electrical connectors and re-
move the rear cage extensions.

219001880-060_a

TYPICAL

1. Cage extension upper screw
2. Cage extension lower screw
3. Electrical connector

5. Lift rear body module.

219001880-065

TYPICAL

Engine Air Filter

NOTICE

Never modify the air in-

take system. Otherwise, engine per-
formance degradation or damage
can occur. The engine is calibrated
to operate specifically with these
components.

Engine Air Filter Replacement
Guideline

Engine air filter inspection and replace-
ment frequency should be adjusted
according to riding conditions as it is
critical to ensure proper engine perfor-
mance and life span.

Engine Air filter inspection and replace-
ment frequency must be increased for
the following severe riding conditions:

– Riding on dry sand.

106

______________

Summary of Contents for MAVERICK Trail 2021 Series

Page 1: ...ation Read this guide thoroughly It contains important safety information Minimum age Operator 16 or older with a valid driver s license Keep this Operator s Guide in the vehicle The removal or modi c...

Page 2: ...NG Operating servicingandmaintaininganoff road vehicle can expose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause canc...

Page 3: ...RD OPERATOR S GUIDE 2021 Maverick Trail 800 Maverick Trail 800 DPS Maverick Trail 1000 DPS Maverick Sport 1000 Maverick Sport 1000R DPS Maverick Sport X xc 1000R Maverick Sport X rc 1000R ____________...

Page 4: ...w operatorsguides brp com Suomi K ytt ohjekirja voi olla saatavissa omalla kielell si Tarkista j lleenmyyj lt tai k y osoitteessa www operatorsguides brp com Svenska Denna bok kan finnas tillg nglig p...

Page 5: ...safe operating instructions It is indispens able for the proper use of the product Keep this Operator s Guide in the vehi cle as you can refer to it for things such as maintenance troubleshooting and...

Page 6: ...CTION 14 Pre Ride Inspection Check List 14 PREPARE TO RIDE 17 Before you Ride 17 Riding Gear 17 AVOID ACCIDENTS 19 Avoid Rollovers and Tipovers 19 Avoid Collisions 20 RIDING YOUR VEHICLE 21 Practice E...

Page 7: ...ial Mode Switch If Equipped 64 6 Winch Switch If Equipped 65 7 Horn Switch On applicable models 65 4 5 DIGITAL DISPLAY 66 Multifunction Display 66 Warning Lamps and Indicators 68 Settings 69 7 6 DIGIT...

Page 8: ...bility 92 SPECIAL PROCEDURES 93 What to do if Water is Suspected to be in the CVT 93 What to do if Battery is Drained out 93 What to do if Vehicle Rolled Over 93 What to do if Vehicle is Submerged 93...

Page 9: ...res 127 Suspensions 128 Brakes 130 Seat Belts 130 Doors If Equipped 131 VEHICLE CARE 132 Post Operation Care 132 Vehicle Cleaning and Protection 132 STORAGE AND PRESEASON PREPARATION 133 TECHNICAL INF...

Page 10: ...BRP INTERNATIONAL LIMITED WARRANTY 2021 CAN AM SSV 173 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA THE COMMONWEALTH OF THE INDEPENDENT STATES AND TURKEY 2021 CAN AM SSV 177 MAINTENANCE RECORD...

Page 11: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 9...

Page 12: ...ly an approved gasoline con tainer to store fuel Never fill the gasoline container in the vehicle cargo box or on the ve hicle an electrical static discharge may ignite the fuel Strictly adhere to ins...

Page 13: ...le Please contact an authorized BRP dealer for further details Though not required it is recommended that an authorized BRP dealer performs the preseason preparation of your vehi cle Each visit to you...

Page 14: ...erforming a sharp turn This may result in a roll over Never attempt skidding or sliding If vehicle starts to skid or slide counter steer in the direction of skidding or sliding On extremely slippery s...

Page 15: ...in RIDING YOUR VEHICLE Never operate this vehicle in fast flowing water or in water deeper than specified in RIDING YOUR VE HICLE Remember that wet brakes may have reduced stopping ability Test your...

Page 16: ...ist What to Do Before Starting the Engine Key OFF ITEMS TO BE INSPECTED INSPECTION TO PERFORM Tires Check tire pressure and condition Refer to SPECIFICATIONS and adjust according to load Wheels Check...

Page 17: ...re trailer is properly secured to hitch Chassis and suspension Check for debris on or in the vicinity of the exhaust system remove if any and clean properly Check underneath vehicle for any debris on...

Page 18: ...Started ITEMS TO BE INSPECTED INSPECTION TO PERFORM Steering Check if steering wheel operates freely by completely turning it from side to side Ignition switch Turn the ignition switch to OFF to verif...

Page 19: ...n from injury Even with the vehicle s cage objects can enter the cockpit and strike the head or the head can strike the cage itself or objects outside the vehicle Even the best helmet is no guarantee...

Page 20: ...g suit Quality ATV type protective gear will provide comfort and it can help you avoid being distracted by adverse en vironmental elements In case of a crash good quality protective gear made of sturd...

Page 21: ...skids slides fishtails jumps or other stunts If vehicle starts to skid or slide steer in the direction of the skid or slide Never slam the brakes and lock the wheels Avoid paved surfaces This vehi cl...

Page 22: ...roper for the terrain visibility and operating con ditions and your experience Consider reserving use of the performance key for situations in which full speed and acceleration capability are appropri...

Page 23: ...the speed and with your steer ing input The lateral force should be maintained as low as possible to make sure it does not cause the vehicle to roll over U Turn Exercises Practice doing U turns Accele...

Page 24: ...rain always choose an alternate route In off road operation power and trac tion not speed are important Never drive faster than visibility and your own ability to select a safe route permit Always go...

Page 25: ...s on the vehicle where snow and or ice ac cumulations may obstruct visibility of the tail lamp clog ventilation openings block the radiator and fan and interfere with the movement of controls Be fore...

Page 26: ...eeds In addition braking dis tance may be affected Remember that gunning the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider s way Never do it deliber...

Page 27: ...or unfirm surfaces could result in uncontrollable side sliding Avoid all objects or de pressions that will intensify the raising of one side of the vehicle higher than the other thus causing rollover...

Page 28: ...lds up near the exhaust or other engine hot spots and ignites then falls off into dry grass Avoid rid ing in wet areas through muskeg or tall grass where debris can build up Should you ride in those a...

Page 29: ...OF THE VEHICLE 800 1000 1000R 331 kg 730 lb Includes occupants cargo tongue weight and added accessories The following is an example of suitable total vehicle load distribution EXAMPLE OF SUITABLE LOA...

Page 30: ...A BRP approved rear hitch must be properly installed on the vehicle for hauling trailers Never pull a load by attaching it to the cage or any other device or acces sories this can cause the vehicle to...

Page 31: ...loading a trailer may cause loss of control Always make sure load is evenly dis tributed and safely secured on the trailer an evenly balanced trailer is easier to control Always put the shift lever t...

Page 32: ...er cette tiquette avant la vente THIS HANG TAG IS NOT BE REMOVED BEFORE SALE Protection antivol s curit maximale pour votre v hicule Le code crypt int gr la puce restreint l acc s au syst me d allumag...

Page 33: ...IMPORTANT ON PRODUCT LABELS CANADA UNITED STATES EN 704906754A DEC ________ SAFETY INFORMATION ________ 31...

Page 34: ...e WARNING EN 704906872 DEC TYPICAL APPLICABLE FOR ALL MODELS IN CANADA AND UNITED STATES APPLICABLE FOR MODELS EVERYWHERE EXCEPT CANADA AND UNITED STATES WHEN EQUIVALENT TO A MODEL CERTIFIED TO US EPA...

Page 35: ...to be clean and visible at all times If missing or damaged they need to be replaced Safety labels are free of charge See an authorized Can Am dealer Upon replacement of parts that have warnings on th...

Page 36: ...PRODUCT LABELS CANADA UNITED STATES 219002043 005 TYPICAL 219002043 001 219001880 102_b TYPICAL 219001880 103_b TYPICAL DPS MODELS ONLY 219002043 007 TYPICAL X rc MODELS ONLY 34 _______ SAFETY INFORMA...

Page 37: ...o not allow operation on public roads unless designated for off highway vehicle access collisions with cars and trucks can occur Do not exceed seating capacity 2 occupants 8029 Read and understand all...

Page 38: ...road vehicle not intended for use on public roads Turning in 4WD Lock Front Diff Lock requires more steering effort Allow more room to turn Put the Shift Lever to PARK P before exiting vehicle The veh...

Page 39: ...R place gasoline flammable or dangerous liquids NEVER exceed the VEHICLE LOAD CAPACITY Refer to label below including container on carrier This can lead to an explosion weight of operator passenger ac...

Page 40: ...ody such as arms legs or head outside of the cockpit can be crushed by the cage or other parts of the vehicle Fasten seat belt and make sure net and or door is securely latched in place to help you av...

Page 41: ...outside of the cockpit can be crushed by the cage or other parts of the vehicle Fasten seat belt and make sure net and or door is securely latched in place to help you avoid sticking out arms or legs...

Page 42: ...1 704906952 DO NOT USE ANY COMPONENT OF THE STEERING SYSTEM TO JUMP START THE VEHICLE FAILURE TO COMPLY WILL RESULT IN DPS UNIT MALFUNCTION EN 704906952 DEC LABEL 12 Technical Information Label TOP BE...

Page 43: ...2016 Standard BRP certifie que ce v hicule r cr atif hors route est conforme la norme American National Standard for Recreational Off Highway Vehicles ANSI ROHVA 1 2016 This roll over protective stru...

Page 44: ...pas retirer cette tiquette avant la vente THIS HANG TAG IS NOT BE REMOVED BEFORE SALE Protection antivol s curit maximale pour votre v hicule Le code crypt int gr la puce restreint l acc s au syst me...

Page 45: ...T ON PRODUCT LABELS ALL COUNTRIES EXCEPT CANADA UNITED STATES O FF ACC ON S T A R T O FF ACC ON S T A R T 8097 EN 704908097 DEC TYPICAL DO NOT LEAVE KEY IN ACC POSITION ________ SAFETY INFORMATION ___...

Page 46: ...e They need to be clean and visible at all times If missing or damaged they need to be replaced Safety labels are free of charge See an authorized Can Am dealer Upon replacement of parts that have war...

Page 47: ...IMPORTANT ON PRODUCT LABELS ALL COUNTRIES EXCEPT CANADA UNITED STATES 219002043 005 TYPICAL 219002040 005 TYPICAL 219002041 011 TYPICAL 219002043 004 TYPICAL ________ SAFETY INFORMATION ________ 45...

Page 48: ...om a stop Slow down before entering a turn Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid side hilling riding across slopes Rollovers have cause...

Page 49: ...otrest and hands on handholds If you think or feel the vehicle may tip or roll reduce your risk of injury Keep a firm grip on handholds and brace yourself Do not put any part of your body outside of t...

Page 50: ...l 4 WARNING Put the Shift Lever to PARK P before exiting vehicle The vehicle can roll if not in PARK Stop the vehicle and apply the Brake before using the Shift Lever and the 2WD 4WD Switch STOP STOP...

Page 51: ...argo accessories and trailer tongue weight if applicable Do not overload cargo box Maximum total cargo load 136 kg 300 lb NEVER place gasoline flammable or dangerous liquids container on car rier This...

Page 52: ...d turn gradually avoid hills and rough terrain and allow more distance to stop 7687 EN 704907687 DEC LABEL 6 L Label 7 WARNING Never use the frame near this loca tion to ground any electrical com pone...

Page 53: ...ES EXCEPT CANADA UNITED STATES Label 8 WARNING Do NOT put your arm outside of the vehicle there is a risk of SE VERE INJURY 8037 EN 704908037 DEC LABEL 8 LH SIDE 8036 EN 704908036 DEC LABEL 8 RH SIDE...

Page 54: ...el 9 WARNING Never try to stop a rollover us ing your arm or leg Never hold the cage while rid ing Fasten net and seat belt to help you avoid sticking out arms or legs 7691 RH EN 704907691 DEC LABEL 9...

Page 55: ...hook to pull a load 4 9 6 7 EN 704907694 DEC LABEL 10 L Label 11 WARNING MAXIMUM towing weight 680 kg 1 500 lb 6672 N MAXIMUM tongue weight 68 kg 150 lb 667 N Set the shift lever to low gear range L R...

Page 56: ...nit malfunction 7688 EN 704907688 DEC LABEL 12 L Label 13 8730 30 EN 704908730 DEC LABEL 13 IN EURASIAN UNION ONLY Technical Information Labels NOTICE To replace air filter refer to operator s guide f...

Page 57: ...hicles ANSI ROHVA 1 2016 Standard BRP certifie que ce v hicule r cr atif hors route est conforme la norme American National Standard for Recreational Off Highway Vehicles ANSI ROHVA 1 2016 This roll o...

Page 58: ...an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However Transport Canada cannot become involved in any in dividual problem...

Page 59: ...VEHICLE INFORMATION _______________ 57...

Page 60: ...safety labels refer to IMPORTANT ON PRODUCT LABELS 219002126 005 TYPICAL PRIMARY CONTROLS 1 Steering Wheel The steering wheel is located in front of the driver s seat The steering wheel steers the ve...

Page 61: ...r pedal The accelerator pedal is spring loaded and should return to rest position idle when not pressed NOTE The accelerator pedal should never be disassembled 3 Brake Pedal The brake pedal is located...

Page 62: ...vehicle reverse speed WARNING When driving downhill in reverse gravity can increase the vehicle speed above the set limited re verse speed Neutral The neutral position disengages the gearbox High Ran...

Page 63: ...6 TYPICAL SECONDARY CONTROLS 1 Ignition Switch and Keys Ignition Switch The ignition switch is located on the up per console area 219002126 007 1 Ignition switch 219001880 004_a IGNITION SWITCH POSITI...

Page 64: ...D E S S related option see an authorized Can Am dealer for informa tion Digitally Encoded Security System D E S S The ignition keys contain an electronic circuit that gives it a unique electronic ser...

Page 65: ...cle each can be programmed by your authorized Can Am dealer to accept the other ve hicle D E S S keys 2 Headlight Dimmer Switch The headlight dimmer switch is lo cated on the upper console 219002126 0...

Page 66: ...ed when the switch is pushed downwards The ve hicle is then rear wheel drive only 5 Front Differential Mode Switch If Equipped The Front Differential Mode switch is located on the console 219002126 01...

Page 67: ...f the front differential reduces the maneuver ability of the vehicle in certain con ditions 6 Winch Switch If Equipped The winch can be controlled from in side and outside the vehicle with the winch c...

Page 68: ...Temperature Battery Voltage Settings Messages Use LOWER button to change the dis played information 219002066 007 1 Upper button 2 Lower button Left Lateral Display 219002040 301 The left lateral dis...

Page 69: ...Invalid Range MODE Display 219002040 305 The MODE display indicates the se lected mode of operation ECO SPORT The Sport mode provides a crisper throttle response NOTE The sport mode can be acti vated...

Page 70: ...rk If any lamps re main on after starting the vehicle refer to the respective system warning lamp for further information NOTE Some warning indicators ap pear in the display of the multifunction gauge...

Page 71: ...WER button select RESET STAT and hold to reset Unit Selection This multifunction gauge is factory pre set in Imperial units but it is possible to change it to Metric units Using LOWER button Select UN...

Page 72: ...DIGITAL DISPLAY Using LOWER button select BRIGHT NESS and hold button to change brightness Using LOWER button adjust bright ness then push and hold LOWER but ton to acknowledge selection 70 __________...

Page 73: ...ws the maximum and the average speed Hold MENU or OK button for 1 sec ond to reset Left Lateral Display DPS DPS 219002042 302 The left lateral display includes Fuel level indicator Tripmeter A B Odome...

Page 74: ...se The ECO fuel economy mode setting reduces fuel consumption by limit ing throttle response and maximum throttle opening to maintain an optimal cruising setting NOTE Use ECO mode on bumpy trails to p...

Page 75: ...Blinking Accelerator pedal and the brake are activated simultaneously for a certain time a torque limitation is active BLUE High Beam GREEN Neutral Icons and Indicators ICONS AND INDICATORS Denotes S...

Page 76: ...display Setting Clock Using MENU button Select CLOCK and hold to change time 1 Press MENU button to select clock display 2 Push and hold MENU button for 1 second 3 Press MENU button to select 12 00 A...

Page 77: ...EQUIPMENT NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to IMPORTANT ON PRODUCT LABELS 219002126 013 TYPICAL _______________ 75...

Page 78: ...EQUIPMENT 219002126 014 TYPICAL 76 ______________...

Page 79: ...wheel height 1 Unlock steering by pulling the tilt lever toward you 2 Move steering wheel to the desired position 3 Release tilt lever to lock steering wheel in position 219001880 008_a TYPICAL 1 Tilt...

Page 80: ...ollover WARNING Never use any part of vehicle cage as handholds Hands can be struck by objects outside the cockpit or crushed in a rollover 4 Storage Compartments The vehicle is equipped with storage...

Page 81: ...stay in side the vehicle thus reducing the risk of injuries Half doors may also keep bushes or debris out of cockpit WARNING Never operate the vehicle while the doors are open 219001880 021_a TYPICAL...

Page 82: ...nd Adjusting the Seat Belt The seat belt is equipped with a semi cinching tab that lock the lap belt when the webbing is under tension tmr2014 037 005_a 1 Semi cinching tab To fasten the seat belt ins...

Page 83: ...pull on the hook strap to unreel It is recommended to let the vehicle run while winching Do not stop vehi cle immediately after winching to let battery recharge Also when winching for more than 30 sec...

Page 84: ...ox 2 LinQ mounting point on cargo box sides NOTICE Never lift vehicle using anchoring hooks 15 Trailer Hitch The vehicle comes equipped with a 50 8 mm 2 in x 50 8 mm 2 in box size standard receiver hi...

Page 85: ...nsion Arm Protectors Maverick Sport X rc only Rock sliders for additional lower body protection 219002005 012_a 1 Front skid plate 2 Front arms protector 3 Rock sliders 4 Rear arms protector 19 Side M...

Page 86: ...may be necessary to readjust the rear shock absorbers after adjust ing front shock absorbers for instance Test run the vehicle under the same conditions trail speed load etc Change one adjustment and...

Page 87: ...ground clearance can affect the handling of the vehicle WARNING The left and right shock adjust ment on front or rear suspension must always be set to the same position Never adjust one shock only Une...

Page 88: ...Step 2 Turn adjusting ring accordingly Step 3 Tighten top locking ring 219001918 700_b A Distance to measure Shock Damping Adjustments X rc and X xc only Compression damping controls how the shock ab...

Page 89: ...er ACTION RESULT Increasing compression damping force Firmer compression damping Decreasing compression damping force Softer compression damping WARNING Make sure compression damping setting is the sa...

Page 90: ...lended fuels attract and hold moisture which may lead to fuel phase separation and can result in engine performance problems or engine damage Recommended Fuel Use unleaded gasoline containing MA XIMUM...

Page 91: ...d when loosening fuel reservoir cap have vehicle inspected and or re paired before further operation 5 Insert the spout into the filler neck 6 Pour fuel slowly so that air can es cape from the tank an...

Page 92: ...rations Avoid prolonged cruising speeds However brief accelerations and speed variations contribute to a good break in Brakes WARNING New brakes will not operate at their maximum efficiency until thei...

Page 93: ...earbox is in high range when it should be in low range Pay attention to the following Low range Low range should be used whenever Pulling Pushing Hauling a load 4x4 applications Mud holes Water holes...

Page 94: ...hi cle Set shift lever in PARK position Turn key in ignition switch to OFF posi tion Remove key from ignition switch If you must park on a steep incline or if the vehicle is carrying cargo block the w...

Page 95: ...ering column or components which are in contact with DPS What to do if Vehicle Rolled Over Abrupt maneuvers sharp turns side hilling or accident may cause vehicle to rollover Should the vehicle be rol...

Page 96: ...le Do not exceed vehicle hauling capacity and specifications Ensure the trailer or platform is properly secured to the hauling vehicle hitch SAFETY PRECAUTIONS Visibility Ensure you have a good visibi...

Page 97: ...viron ment and safety of the maneuver WARNING Ensure the winch hook can be safely attached to a proper anchor ing point Use proper rigging NOTE If vehicle can be started safely let engine idle during...

Page 98: ...rear wheels are firmly attached to the trailer Getting vehicle out of trailer WARNING Vehicle may have moved during transport Ensure vehicle is prop erly aligned with ramps before proceeding WARNING...

Page 99: ...ic lift and ensure vehi cle is supported safely onto both jack stands Rear of Vehicle Place vehicle on a flat non slippery ground Activate 4WD mode Ensure vehicle shift lever is set to PARK Install an...

Page 100: ...LIFTING AND SUPPORTING THE VEHICLE This page is intentionally blank 98 ______________...

Page 101: ...MAINTENANCE _______________ 99...

Page 102: ...a commercial relationship Proper maintenance is the owner s responsibility A warranty claim may be denied if among other things the owner or operator caused the problem through improper maintenance o...

Page 103: ...iding on dry dirt covered surfaces Riding on dry gravel roads or similar conditions NOTE Riding in a group in these conditions would increase even more the air filter maintenance MAINTENANCE SCHEDULE...

Page 104: ...rubber boots Lubricate suspension arms and stabilizer bar bushings front and rear Inspect tightening torque of all suspension arm bolts and rear knuckle bolts Tighten to specification if needed Tight...

Page 105: ...00 HOURS whichever comes first Replace front differential oil Replace gearbox oil Replace brake fluid must be performed every 2 years Verify cooling system Test engine coolant strength level Verify fu...

Page 106: ...k tab self locking fastener etc always replace it with a new one Accessing Maintenance Components Front Service Cover To open the front service cover pull up on handle toward the front 219001880 111_a...

Page 107: ..._a SEAT CUSHION Step 1 lift front of seat Step 2 Pull toward the front 219001880 029_b SEAT BACKREST Step 1 Pull toward the front Step 2 Lift Rear Body Module To remove the rear body module 1 Remove c...

Page 108: ...body module 219001880 065 TYPICAL Engine Air Filter NOTICE Never modify the air in take system Otherwise engine per formance degradation or damage can occur The engine is calibrated to operate specif...

Page 109: ...of leaks A streak of dust on the clean side of the filter is a telltale sign Replace filter if there is any damages Eliminate any source of air leaks before installing a new filter Clean engine air f...

Page 110: ...ding in muddy conditions Riding in areas with high concentra tion of seeds or crop husks Riding in severe snow conditions NOTE Riding in a group in these con ditions would increase even more the air f...

Page 111: ...f in 7 Secure hoses with clamps 8 Install rear body module and tighten all screws to specifications TIGHTENING TORQUE Cargo box retaining screw 2 5 N m 0 5 N m 22 lbf in 4 lbf in Upper cage extension...

Page 112: ...ETIC BLEND OIL EUR P N 779290 Other Countries 4T 5W40 SYNTHETIC BLEND OIL P N 779133 Cold temperature Scandinavia 4T 0W40 SYNTHETIC OIL EUR P N 779286 Other Countries 4T 0W40 SYNTHETIC OIL P N 779139...

Page 113: ...asket ring on the drain plug NOTICE Never use the gasket ring a second time Always replace by a new one Install and tighten drain plug to the rec ommended specification TIGHTENING TORQUE Drain plug 30...

Page 114: ...ine oil on O ring and grease on the end of filter vmr2006 008 001_a 1 Slightly oil 2 Slightly oil Install the cover on the engine NOTICE Pay attention to avoid pinching the O ring during filter and co...

Page 115: ...olant Engine Coolant Level Verification WARNING Check coolant level with engine cold 1 Place vehicle on a level surface 2 Remove the coolant tank access cover 219001880 033_a 1 Coolant tank access cov...

Page 116: ...G In order to avoid potential burns do not remove the pressure cap or loosen the coolant drain plug if the engine is hot 1 Remove coolant tank access cover 219001880 033_a 1 Coolant tank access cover...

Page 117: ...ling fan cycles on for a second time 5 Stop the engine and let it cool down WARNING In order to avoid potential burns do not remove the pressure cap if the engine is hot 6 When the engine is cool remo...

Page 118: ...e follow ing Install new gasket and fasteners Tighten to specification TIGHTENING TORQUE Tailpipe retaining screw 32 N m 2 N m 24 lbf ft 1 lbf ft Gearbox Oil Gearbox Oil Level Verification Place the v...

Page 119: ...nt GEARBOX OIL MINIMUM REQUIREMENT 75W 140 API GL 5 synthetic gear oil NOTICE Do not use another type of oil when servicing Gearbox Oil Change NOTE When replacing the gearbox oil it is recommended to...

Page 120: ...t Differential Oil Level Verification Clean filler plug prior to checking oil level 219001807 006 TYPICAL FRONT RIGHT SIDE OF VEHICLE With vehicle on a level surface check oil level by removing filler...

Page 121: ...ler plug 219001807 006 TYPICAL FRONT RIGHT SIDE OF VEHICLE Install drain plug TIGHTENING TORQUE Drain plug 2 7 N m 0 3 N m 24 lbf in 3 lbf in Refill front differential with recom mended oil for optima...

Page 122: ...ocket then remove it Spark Plug Installation Prior to installation make sure that con tact surface of cylinder head and spark plug is free of grime Using a feeler gauge set the spark plug gap SPARK PL...

Page 123: ...PARK position CVT Cover Access The CVT cover is located on the LH side of the vehicle 219001880 070_a TYPICAL 1 CVT cover CVT Cover Removal Remove all CVT cover retaining screws Remove the center top...

Page 124: ...Wrench To remove belt slip the belt over the top edge of fixed sheave as shown tmo2016 010 094_a TYPICAL Drive Belt Installation For installation reverse the removal procedure Pay attention to the fo...

Page 125: ...d water to adjust electrolyte level NOTICE Never remove the battery sealing cap Battery Removal Remove the driver seat cushion Disconnect BLACK cable first then RED cable NOTICE Always respect this or...

Page 126: ..._a 1 Front fuse box 219001880 045_a 1 Rear fuse box NOTE Fuse link 1 connected to bat tery positive post 219002126 017 TYPICAL REGULATOR FUSE HOLDER Fuse Box Description REGULATOR FUSE HOLDER NO DESCR...

Page 127: ...three 10A spare fuses inside located inside cover FUSE LINKS FUSE LINK DESCRIPTION RATING 1 Main 18 awg 2 Accessory post 14 awg Lights Headlight Bulb Replacement NOTICE Never touch glass portion of a...

Page 128: ...ectors and boots condition Check protectors for damage or rub bing against shafts Check boots for cracks tears leaking grease etc Repair or replace damaged parts as necessary 219001880 049_a TYPICAL F...

Page 129: ...eel nuts for the type of wheel Using a different nut could cause damages to the rim or studs Tire Pressure WARNING Tire pressure greatly affects vehi cle handling and stability Insuf ficient pressure...

Page 130: ...ON GREASE EUR P N 779226 All other countries SYNTHETIC SUSPENSION GREASE P N 779163 There are two grease fittings on each arm oriented downwards on the upper arms and upward on the lower arms There is...

Page 131: ...ations TIGHTENING TORQUE M12 bolt 112 N m 7 5 N m 83 lbf ft 6 lbf ft NOTE The suspension arms must be tightened on the M12 bolt head and not on the nut when possible to insure op timal clamping 219002...

Page 132: ...the specification DOT 4 only WARNING To avoid serious damage to the braking system do not use fluids other than the recommended one nor mix different fluids for topping up Brake Inspection The brake i...

Page 133: ...s Tighten cage fasteners to specification periodically Remove trim to get access to the front fasteners 219001880 112_a 219001880 113_a Refer to ACCESSING MAINTENANCE COMPONENTS and remove the seats b...

Page 134: ...SURE ONLY like a garden hose High pressure can cause damage to electrical or mechanical components Pay attention to certain areas where mud or debris can accumulate and po tentially cause wear interf...

Page 135: ...l accessories increases the risk of discharging the battery Us ing a low amperage trickle charger is advised when low engine speeds and or high electrical demand acces sories are installed on a vehicl...

Page 136: ...STORAGE AND PRESEASON PREPARATION This page is intentionally blank 134 ______________...

Page 137: ...TECHNICAL INFORMATION ______________ 135...

Page 138: ...company Vehicle Identification Number 219002040 012 TYPICAL VIN LABEL LOCATION Made in Mexico Fabriqu au Mexique 8165 TYPE ATV VTT Bombardier Recreational Products Inc 565 de la Montagne Valcourt QC...

Page 139: ...XXXXXXX XXXX MM YYYY XXXXXX AT1 P V NRSC G1 CO2 g kWh Production date Family type e13 EN 704908639 DEC TYPICAL NRMM IDENTIFICATION LABEL NOTE Tampering with the engine or its components voids the EU t...

Page 140: ...quipped with an evaporative emission control system consisting of a low permeation fuel tank LPFT low permeation fuel lines LPFL and an actively purged carbon canister The following statement is requi...

Page 141: ...livery to the ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been removed or rendered inoper ative by any person Among those Acts Pres...

Page 142: ...EC DECLARATION OF CONFORMITY DOC_SSV_MY21 EN 16990 140 ______________...

Page 143: ...EAC DECLARATION OF CONFORMITY Left blank for Eurasian Conformity mark where applicable ______________ 141...

Page 144: ...mm 0024 in to 0055 in Exhaust valve clearance 0 11 mm to 0 19 mm 0043 in to 0075 in Bore 91 mm 3 58 in Stroke 61 5 mm 2 42 in 75 mm 2 95 in Displacement 800 cm 48 82 in 976 cm 59 56 in Exhaust system...

Page 145: ...79139 Engine oil Alternate oil if XPS products are not available If not available use a 5W40 or 10W50 motor oil that meets the requirements for API service classification SJ SL SM or SN Refer to RECOM...

Page 146: ...nition system type IDI Inductive Discharge Ignition Quantity 2 Make and type NGK DCPR8E or equivalent NGK LMAR8C 9 or equivalent Spark plug Gap 0 8 mm to 0 9 mm 031 in to 035 in Type SLA Sealed Lead A...

Page 147: ...2 2 U S gal MODEL 800 1000 1000R DRIVE SYSTEM Drive system type Selectable 2WD 4WD Capacity All models except X rc and X xc 400 ml 14 U S oz Capacity X rc and X xc 350 ml 12 U S oz Front Differential...

Page 148: ...R SHAFT GREASE P N 293 550 063 or equivalent MODEL 800 1000 1000R STEERING Steering wheel Adjustable tilt steering MODEL 800 1000 1000R FRONT SUSPENSION All models except X rc and X xc Double A arm su...

Page 149: ...ssion adjustments MODEL 800 1000 1000R REAR SUSPENSION All models except X rc and X xc Double A arm suspension with stabilizer bar Suspension type X rc and X xc Arched Double A arm suspension with sta...

Page 150: ...00 1000R BRAKES Front brake Type Dual 220 mm ventilated disc brakes with hydraulic twin piston calipers Rear brake Type Dual 220 mm ventilated disc brake with hydraulic twin piston calipers Capacity A...

Page 151: ...port except X rc and X xc Loaded up to 195 kg 430 lb 97 kPa 14 PSI Loaded more than 195 kg 430 lb 103 kPa 15 PSI Front Maverick Sport X rc Loaded up to 195 kg 430 lb 83 kPa 12 PSI Loaded more than 195...

Page 152: ...SI Rear Maverick Sport X rc Loaded up to 195 kg 430 lb 110 kPa 16 PSI Loaded more than 195 kg 430 lb 159 kPa 23 PSI Pressure Rear Maverick Sport X xc Loaded up to 195 kg 430 lb 110 kPa 16 PSI Loaded m...

Page 153: ...il Base Steel Maverick Sport Base Cast Aluminum Maverick Sport X rc Cast Aluminum Maverick Sport X xc Beadlock wheel Type DPS Cast Aluminum All models except X rc and X xc 30 5 x 15 24 cm 12 x 6 in Ri...

Page 154: ...tified MODEL 800 1000 1000R DIMENSIONS Maverick Trail 300 5 cm 118 in Maverick Sport 302 2 cm 119 in Overall length Maverick Sport X rc and X xc 309 8 cm 122 in Maverick Trail 132 1 cm 50 in Maverick...

Page 155: ...X rc and X xc 138 3 cm 54 4 in Maverick Trail 108 5 cm 42 7 in Maverick Sport 123 2 cm 48 5 in Maverick Sport X rc 135 cm 53 1 in Wheel track rear Maverick Sport X xc 133 cm 52 4 in Maverick Trail 25...

Page 156: ...ase DPS 42 58 Weight distribution front rear Maverick Sport X rc and X xc 44 56 Cargo box capacity 136 kg 300 lb Total vehicle load allowed including driver passengers all other loads and added access...

Page 157: ...dels MODEL 1000R NOISE EMISSION AND VIBRATION VALUES1 Sound pressure level LpA 83 dB A Uncertainty KpA 3dB Noise Sound power level LWA 97 dB A Uncertainty KwA 3dB Hand arm system Less than 2 5 m s2 Vi...

Page 158: ...SPECIFICATIONS This page is intentionally blank 156 ______________...

Page 159: ...TROUBLESHOOTING ______________ 157...

Page 160: ...l communication error Contact an authorized Can Am dealer ENGINE DOES NOT TURN 1 Ignition switch is in the OFF position Place switch to ON position 2 Shift lever is not set on PARK Set shift lever to...

Page 161: ...bout warranty claims 2 No fuel to the engine spark plug dry when removed Check fuel tank level Check fuel pump fuse Obstructed fuel pump pre filter or fuel pump failure Seek service from an authorized...

Page 162: ...ON RELATED WARRANTY contained herein for information about warranty claims ENGINE OVERHEATS 1 Low coolant level in cooling system Check coolant level and refill See MAINTENANCE PROCEDURES Seek service...

Page 163: ...NDICATOR LAMP is ON and display shows CHECK DPS Seek service from an authorized Can Am dealer repair shop or person of your own choosing for maintenance repair or replacement PARTIAL OR NO RESPONSE FR...

Page 164: ...ion is engaged and or the engine behavior is modified TPS FAULT Throttle body fault generally followed by a Limp Home message BRAKE SWITCH FAULT Brake signal fault CHECK DPS models with DPS Check engi...

Page 165: ...WARRANTY ______________ 163...

Page 166: ...EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVE...

Page 167: ...to the CAL IFORNIA EVAPORATIVE EMISSIONS CONTROL WARRANTY STATEMENT contained herein The repair or replacement of parts or the performance of service under this war ranty does not extend the life of t...

Page 168: ...nal charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by govern...

Page 169: ...or contact BRP by mail at one of the addresses listed under the CONTACT US section of this guide In the USA products are distributed and serviced by BRP US Inc 2020 Bombardier Recreational Products In...

Page 170: ...elated parts to the authorized Can Am dealers unless for emergency re pairs as required by item 2 of the following list As a certifying manufacturer BRP will not deny emission related warranty claims...

Page 171: ...valves Sensors Electronic control units 3 The following parts are considered emission related components for evapora tive emissions Fuel tank Fuel cap Fuel line Fuel line fittings Clamps Pressure rel...

Page 172: ...d warranty claim need not be honored for failures that have been directly caused by the operator s abuse of the engine equipment or the operator s use of the engine equipment in a manner for which it...

Page 173: ...l hoses carbon canister and engine computer Also included may be hoses belts connectors and other evaporative emissions related assemblies Where a warrantable condition exists Bombardier Recreational...

Page 174: ...onal Products Inc dealer as soon as a problem exists The warranty repairs should be completed in a reasonable time not to exceed 30 days As an Off Road Sport Vehicle owner you should also be aware tha...

Page 175: ...N LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIM...

Page 176: ...LIA and NEW ZEALAND only this warranty will be in effect from 1 the date of delivery to the first retail consumer or 2 the date the product is first put into use whichever occurs first and for a perio...

Page 177: ...sonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized Can Am SSV Distributor Dealer proof of purchase of the product and must sign the...

Page 178: ...event of a controversy or a dispute in connection with this limited warranty BRP suggests that you try to resolve the issue at the Can Am SSV Distribu tor Dealer level We recommend discussing the iss...

Page 179: ...d use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION...

Page 180: ...om 1 the date of delivery to the first retail con sumer or 2 the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use SIX...

Page 181: ...he extent permitted by law BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use mainte nance and service or replacing such parts...

Page 182: ...ager or owner If the matter still remains unresolved contact BRP by filling out the customer con tact form at www brp com or contact BRP by mail at one of the addresses listed under the CONTACT US sec...

Page 183: ...ple or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2...

Page 184: ...This page is intentionally blank 182 ______________...

Page 185: ...y Bulletin for detailed installation procedures FIRST INSPECTION Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operato...

Page 186: ...rator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Prin...

Page 187: ...rator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Prin...

Page 188: ...This page is intentionally blank 186 ______________...

Page 189: ...CUSTOMER INFORMATION ______________ 187...

Page 190: ...mer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direct...

Page 191: ...avantie 7 PL 8040 96101 Rovaniemi Spinnv gen 15 903 61 Ume Sweden Avenue d Ouchy 4 6 1006 Lausanne Switzerland North America 565 de la Montagne Street Valcourt Qu bec J0E 2L0 Canada Sa De Cv Av Ferroc...

Page 192: ...n case of change of ownership please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to re...

Page 193: ...CHANGE OF ADDRESS OWNERSHIP ______________ 191...

Page 194: ...CHANGE OF ADDRESS OWNERSHIP 192 ______________...

Page 195: ...st seat foot at on the oor or on footrest and hands on steering wheel or handholds Stay completely inside the vehicle DRIVE RESPONSIBLY t Avoid loss of control and rollovers t Avoid abrupt maneuvers s...

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