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ENGLISH

The ZL180 control panel is designed to control the F7024N, A3024N and A5024N swing gate operators.

           The use of this product for purposes other than as described above and installation executed in a manner other than    

as instructed in this technical manual are prohibited.

FUSES

protection: fuse type:

Motor/s 6.4 A-F

Electronic board (power supply line)

1.6 A-F

Accessories

2 A-F

Control devices

630 mA-F

TECHNICAL FEATURES

Power supply 230 V - 50/60 Hz

max. rated power 300 W

Power draw when idling 85 mA

Max power of 24 V accessories 34 W

Insulation rating II

Material ABS

Protection rating IP54

operating temperature -20 / +55°C

This product is engineered and manufactured by CAME cancelli 
automatici s.p.a. and complies with current safety regulations.
Guaranteed 24 months if not tampered with.

The control panel works on 230 V AC of power, through the 
terminals L-N, 50/60 Hz frequency.

Both command and control devices and accessories are 24 V 
powered. Warning! Accessories must not exceed 34 W overall.

The control unit is fi tted with an amperometric device which 
constantly regulates the motor’s drive coeffi cient.
When the gate runs into an obstacle, the amperometric sensor 
immediately detects an overcharge in the drive and redirects the 
gate’s direction of movement, and:

- opens it if it is closing

(1)

;

- closes it if it is opening.

(1) 

Warning!: in this case, after 3 consecutive obstacle detections, the gate 

will stop open excluding the automatic closing function; for movement to 
start again press the command button or use the remote control.

All connections are protected by quick fuses, see table.

The card provides and controls the following functions:

- automatic closing after an open-command;
- pre-fl ashing by the motion indicator;
- obstacle detection when gate is still in any position;
- continual monitoring of photocell operation.

The following command modes are possible:

- open/close;
- open/close and maintained action;
- partially open;
- complete stop;
- open/stop/close.

After detecting an obstacle and depending on the type of 
connection used, the photocells may cause:

- reopening of the gate when it is closing;
- partial stop.

Apposite trimmers regulate:

- the automatic closing run time;
- the second gate leaf’s motion time difference;
- the amperometric device’s detection sensitivity, in separately 
in terms of normal opening and closing and braking.

Further implemented options:

- controlling of just one gearmotor;
- peripheral speed reduction (for gate leaves of over 3 m);
- option to change opening endpoint fromt Stop to 
Deceleration.  With the function of slowing down is mandatory 
setback mechanical;
- connecting up an electric lock (alternatively to the 2nd radio 
channel or the “Open Gate” indicator light) and possibly adding 
the “Ram Blow” function.

Make sure you respect the distances and cable diameters as shown in “cable types and minimal thicknesses” table.  
The overall power of the motors must not exceed 300 W.

4 Description

2.1 - INTENDED USE

1 Legend of symbols

 

This symbol indicates sections to be read with particular care.

 

This symbol indicates sections concerning safety

 

This symbol indicates notes to communicate to users. 

        

2 Intended use and  application

3 Reference Standards

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”

2.2 - APPLICATION

For its quality processes management Came Cancelli Automatici is ISO 9001:2000 certified, and for its environmental management it is 
ISO 14001 certified. Came designs and manufactures entirely in Italy.
This product complies with the following standards: see chapter 13 - Conformity declaration - pag. 21.

Summary of Contents for ZL180 SERIES

Page 1: ...ZL180 SERIES INSTALLATION MANUAL ZL180 CONTROL PANEL FOR 24V OPERATORS English EN...

Page 2: ...nd controls the following functions automatic closing after an open command pre flashing by the motion indicator obstacle detection when gate is still in any position continual monitoring of photocell...

Page 3: ...g on the machinery cut off the main power supply and disconnect any emergency batteries 1 Transformer 2 Control unit fuse 3 Trimmers see page 9 4 Buttons for memorising the radio code 5 Plug for the r...

Page 4: ...tted with extra insulation as compared to the other conductive parts inside Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanica...

Page 5: ...ctual power draw from the connected devices and according to the CEI EN 60204 1 standards For connections that require several sequential loads the sizes given on the table must be re evaluated based...

Page 6: ...e following accessories 24 V AC normally alternated power 24 V AC continuous power when the emergency batteries are in operation Overall power allowed 34 W Power supply 230 V AC 50 60 Hz 6 4 POWER SUP...

Page 7: ...24V DC gearmotor featuring delayed action on opening M1 Left hand installed inside view Standard installation A3024N A5024N gearmotors RA RA Opening speed blocker microswitch RC RC Closing speed redu...

Page 8: ...k F7024N gearmotors RA RA Microswitch Opening programmable RA RA Opening speed blocker microswitch RC RC Closing speed reduction microswitch M red N black F7024N gearmotors 24V DC gearmotor featuring...

Page 9: ...gearmotors 2 leaved gates With only one gearmotor one leaved gates M2 gearmotor do the following he following a a Set Set dip switches 4 and 6 to ON dip switches 4 and 6 to ON and dip switches 1 2 3 5...

Page 10: ...Mode 2 Does not allow connection of an indicator lamp on 10 5 after connection it a a Set Set dip switches 2 and 6 to ON dip switches 2 and 6 to ON and dip switches 1 3 4 5 to OFF b b c c d d continu...

Page 11: ...uring closing N C socket Input for safety devices such as photocells sensitive edges and other EN 12978 compliant devices When gate leaves are closing opening the contact causes reversal until total o...

Page 12: ...as just made see selecting functions dips 2 and 3 Key selector and or partial opening button N O socket Opening of one gate leaf to allow pedestrian passage 6 7 COMMAND DEVICES At each opening and clo...

Page 13: ...g gate closing the gate motion is inverted until total opening is reached connect the safety device to terminals 2 C1 sif not used set DIP switch to ON 8 OFF Partial stop stops gate when an obstacle i...

Page 14: ...signed to the opening endstop see paragraph 6 4 page 7 the adjustment settings will be the following Opening Stop default function CLOSING ENDSTOP ATI gearmotors However if it intervenes activating th...

Page 15: ...ch above Upper cam Lower cam Lower cam fixing and locking release screw Upper cam fixing and locking release screws ENDSTOP ASSEMBLY FAST gearmotors WARNING Make sure you have inverted the M N connect...

Page 16: ...is released Secure the cam by tightening the lateral screws N B The closing endstop can be adjusted after setting the opening microswitch Warning the upper cam of the operator s endstop assembly is c...

Page 17: ...time and without obligation on CAME cancelli automatici s p a to notify users ENGLISH OPENING ENDSTOP RIGHTHAND GEARMOTOR INSIDE VIEW Remove the screws from the upper cam and turn it upsidedown Releas...

Page 18: ...ral screws Release the gearmotor and fully close the gate leaf N B Always first adjust the opening endstop and then the closing endstop Warning the upper cam of the operator s endstop assembly is cali...

Page 19: ...cells connected to REOPEN DURING CLOSING or non operation of the same C3 Yellow LED Normally off When it is on and with the PROG LED blinking it warns of objects detected by the photocells connected t...

Page 20: ...O AT01 AT02 AT04 CAME CAME CAME TWIN TWIN2 TWIN4 Pag 20 20 Manual code 319U17 319U17 ver 12 12 04 20109 CAME cancelli automatici s p a The data and information reported in this installation manual are...

Page 21: ...The LED flashes 2 Press the transmitter button you wish to memorise The LED will stay on to show memorisation has been successful LED flashing LED on 11 4 MEMORISATION CH1 Channel for direct command t...

Page 22: ...ecialise in their proper disposal EC DECLARATION OF CONFORMITY Pursuant to the Low Voltage Directive 2006 95 CE CAME Cancelli Automatici S p A via Martiri della Libert 15 31030 Dosson di Casier Trevis...

Page 23: ...i automatici s p a The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s p a to notify users ENGLISH...

Page 24: ...ottingham Nottingham Ng10 5bp 44 115 9210430 44 115 9210431 RUSSIA CAME Rus CAME Rus Umc Rus Llc Umc Rus Llc Ul Otradnaya D 2b Str 2 of ce 219 127273 Moscow Moscow 7 495 739 00 69 7 495 739 00 69 ext...

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