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Danger of hand crushing

Danger! High voltage.

No transiting while the barrier is moving

WARNING!

important safety instructions for people:

READ CAREFULLY!

Premise

• Employ this product only for the use for which it was expressly made. Any 
other use is dangerous. CAME S.p.A is not liable for any damage caused by 
improper, wrongful and unreasonable use • The safety of this product and its 
proper fi tting depends, therefore, on respecting its technical characteristics 
and proper fi tting, to be done in state-of-the-art fashion, and under safe 
conditions as expressly explained in the literature that comes with the product. 
• Keep these warnings together with the installation and operation manuals 
that come with the operator.

Before installing

(checking what's there: if something is missing, do not continue until you 
have complied with all safety provisions)

• Fitting and testing must be only performed by qualifi ed technicians • Laying 
the cables, installation and testing must follow state-of-the-art procedures 
as dictated by regulations • Before beginning any operation it is mandatory 
to carefully read all instructions; improper installation may result in serious 
harm to people and things • Make sure the boom is in good mechanical state, 
balanced and aligned, and that it opens and closes properly. Also, if needed, 
fi t suitable protections or use proper safety sensors • If the operator is to be 
installed at a height of over 2.5 m from the ground or other access level, make 
sure you have any necessary protections and/or warnings in place • If any 
pedestrian openings are fi tted into the operator, there must also be a system 
to block their opening while they are moving • Make sure that the opening 
automatic barrier cannot entrap people against the fi xed parts of the operator 
• Do not install the operator upside down or onto elements that could yield 
and bend. If necessary, add suitable reinforcements to the anchoring points 
• Do not install on tilted surfaces • Make sure the temperature range shown 
on the product literature is suitable to the climate where it will be installed as 
explained in the manual.

Installing

• Suitably section off  and demarcate the entire installation site to prevent 
unauthorized persons from entering the area, especially minors and children 
• Be careful when handling operators that weigh over 20 kg. If need be, use 
proper safety hoisting equipment • The CE-marked safety devices (photocells, 
stepping plates, sensitive safety-edges, emergency buttons, and so on), must 
be fi tted in compliance with the regulations in eff ect and according to state-
of-the-art criteria, taking into account the environment, the type of required 
service and of the working forces applied to moving leaves. Any shearing 
or conveying points must be sensor-protected • Any residual risks must be 
pointed out to end users and highlighted with pictograms as provided by the 
law. • All opening commands (that is, buttons, key switches, magnetic readers, 
and so on) must be installed at least 1.85 m from the perimeter of the barrier's 
working area, or where they cannot be reached from outside the barrier. Also, 
any direct commands (buttons, touch panels, and so on) must be installed 
at least 1.5 m from the ground and must not be reachable by unauthorized 
persons • The automatic barrier must clearly show its identifi cation data. • 
Before connecting the main power supply make sure that the identifi cation 
data correspond to the those of the network • The automatic barrier must be 
connected to an eff ective regulation grounding system.
• The manufacturer declines any liability for using non-original products; 
which would result in warranty loss • All maintained action commands, must 
be fi tted in places from which the moving barrier and transit and driving areas 
are visible • Apply, if missing, a permanent sign showing the position of the 
release device • Before delivering to the users, make sure the system is EN 
12453 and EN 12445 standard compliant (regarding impact forces), and 
also make sure the system has been properly adjusted and that any safety, 
protection and manual release devices are working properly • Apply Warning 
Signs where necessary and in a visible place (such as the gate's license plate)

Special user-instructions and recommendations

• Keep barrier operation areas clean and free of any obstructions. Make sure 
the photocell's operating fi eld is clear of any obstructions • Do not allow 
children to play with fi xed commands, or to loiter in the barrier's maneuvering 
area. Keep any remote control transmitters or any other command device 
away from children, to prevent the operator from being accidentally activated 
• The apparatus may be used by children of eight years and above and 
by physically, mentally and perceptively challenged people, or even ones 
without any experience, provided this happens under close supervision or 
once they have been properly instructed to use the apparatus safely and to 
the potential hazards involved • Children must not play with the apparatus. 
Cleaning and maintenance by users must not be done by children, unless 
properly supervised • Frequently check the system for any malfunctions or 

signs of wear and tear or damage to the moving structures, to the component 
parts, all anchoring points, including cables and any accessible connections • 
Frequently check the system for any malfunctions or signs of wear and tear 
or damage to the moving structures, to the component parts, all anchoring 
points, including cables and any accessible connections. Keep any hinges, 
moving joints and slide rails properly lubricated. Perform functional checks 
on the photocells and sensitive safety edges, every six months. Constantly 
clean the photocells' glass covers using a slightly water-moistened cloth; do 
not use solvents or chemicals that could damage the devices • If repairs or 
modifi cations are required to the system, release the operator and do not use 
it until safety conditions have been restored • Cut off  the power supply before 
releasing the operator for manual openings and before any other operation, 
to prevent potentially hazardous situations. Read the instructions • If the 
power supply cable is damaged, it must be replaced by the manufacturer or 
authorized technical assistance service, or in any case, by similarly qualifi ed 
persons, to prevent any risk • It is FORBIDDEN for users to perform any 
OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF THEM AND WHICH ARE 
NOT LISTED in the manuals. For any repairs, modifi cations and adjustments 
and for extra-ordinary maintenance, CALL TECHNICAL ASSISTANCE • Log the 
job and checks into the periodic maintenance log.

Further recommendations for all

• Keep away from and do not loiter near the barrier and mechanical moving 
parts • Do not enter the barrier's area of operation when it is moving • Do not 
counter the operator's movement as this could result in dangerous situations 
• Always pay special attention to any dangerous points, which have to be 
labeled with specifi c pictograms and/or black and yellow stripes • When using 
a selector switch or a command in maintained actions, keep checking that 
there are no persons within the operating range of any moving parts, until the 
command is released • The barrier may move at any time and without warning 
• Always cut off  the power supply before performing any maintenance or 
cleaning. 

Summary of Contents for G2080EZC

Page 1: ...Automatic barriers GARD 8 series G2080EZC INSTALLATION AND OPERATION English FA01283 EN...

Page 2: ...tive regulation grounding system The manufacturer declines any liability for using non original products which would result in warranty loss All maintained action commands must be tted in places from...

Page 3: ...high rates of vehicle traffic Any installation and or use other than that specified in this manual is forbidden Limits to use Type G2080EZC Maximum clearance width of the passage m 7 60 REFERENCE REGU...

Page 4: ...iption of parts 1 Dome 2 Motor shaft plate 3 Mid plate 4 Boom attachment cover 5 Protective casing shear proof 6 Cabinet 7 Casing for key switch and digital selectors 8 Control panel 9 Lever arm 10 Bo...

Page 5: ...trol and safety devices and accessories ensures easy installation and system maintenance Preliminary checks Before beginning do the following make sure the plate is anchored to a solid spot make sure...

Page 6: ...try unit you will have to set up a cement slab Dig a hole for the foundation frame Set up the corrugated tubes needed for making the connections coming out of the junction pit The number of tubes depe...

Page 7: ...rce the concrete Assemble the four anchoring brackets to the anchoring plate Place the plate over the iron cage Fill the foundation frame with concrete The base must be perfectly level with the bolts...

Page 8: ...motor arm headless screw remove the spring attaching bracket and the lever arm transmission rod turn the lever arm by 90 fasten the spring attaching bracket to the transmission rod on the part opposit...

Page 9: ...ap Motor shaft plate Mid plate Boom attachment cover Boom endcap Installing the barrier The cabinet should be installed with the inspection hatch on the most accessible side to make any adjusting easi...

Page 10: ...or 001G02808 swing rest 001G02808 For passage width clearances of up to max 7 m 001G02807 MUST be used with passage width clearances of over 7 m 001G0465 001G02808 Cannot be used together A Spring 001...

Page 11: ...the spring With the boom raised vertically the spring is not taut With the boom lowered horizontally the spring is taut Release the gearmotor and position the boom vertically Lock the gearmotor again...

Page 12: ...rial 31 SPLIT ROUND CABLE ASSEMBLY mod 0431177081 to the inside of the control panel and onto the control warning and safety device cables Description of parts 1 Transformer 2 Power supply terminals 3...

Page 13: ...N v 1 1 11 2018 Came S p A The manual s contents may be edited at any time without notice Power supply 230 V AC 50 60 Hz Terminals for powering up accessories a 24 V AC normally a 24 V DC when the eme...

Page 14: ...rd Contact rated for 24 V AC 32 W max If flashes during the boom s opening and closing phases see function F 15 Flashing dome light Contact rated for 24 V AC 25 W max It flashes during the barrier s o...

Page 15: ...stopping the barrier while excluding automatic closing To resume movement press the control button or one on another control device If unused select 0 Deactivated from function F1 OPEN ONLY function...

Page 16: ...hich inputs to activate Configure contact CX or CY NC input for safety devices such as photocells See CX input functions Function F2 or CY Function F3 C1 reopening while closing When the boom is closi...

Page 17: ...any time without notice Sleep Mode The Sleep mode function is for reducing energy consumption of the stand by photocells Select 1 from function F 60 Serial RS485 connection to home automation system o...

Page 18: ...nter nut Establishing the endstop points Close the inspection hatch and power up the system Activate the barrier to check whether the boom is parallel to the road surface when closed and at about 89 w...

Page 19: ...submenus use the arrow keys to select To increase or reduce the value use the arrows to exit the menu wait 10 seconds or press ESC the press ENTER to confirm Browsing the menu then press ENTER The ES...

Page 20: ...Reading memory roll data F 52 Copying parameters from Master to Slave F 56 Number of the peripheral F 60 Sleep Mode function F 61 Pre flashing function F 63 Changing COM speed U 1 Type of command to...

Page 21: ...cycle lamp stay on from the moment in which the barrier starts opening until it closes completely including the automatic closing time In case the automatic closing in not inserted it stays on only du...

Page 22: ...40 and 60 for booms of 6 m and 8 m set the percentage to between 60 and 70 F38 Closing slow down point 20 20 of the travel 75 75 of the travel Establishing the total travel percentage from the beginni...

Page 23: ...e of boom type limits certain speed slow down and calibration limits This is to safeguard the entire barrier A 2 Motor test 0 Disable 1 Activate To verify the boom s proper rotating direction see MOTO...

Page 24: ...hat the barrier has cali brated itself automatically 3 The operator will perform a closing maneuver until the endstop point 4 then the barrier will perform an opening maneuver until the endstop point...

Page 25: ...elect a command to associate to the user The commands are step step open close 1 open 3 partial opening pedestrian 4 The partial pedestrian command appears only of function F 49 is activated Press ENT...

Page 26: ...and configure the system to then reuse them with another control board even on another system RELEASING THE BOOM This procedure must be done with the main power cut off Fit the key into the lock and t...

Page 27: ...OTOCOL CRP AND FOR PAIRED OR ALTERNATE OPERATING MODE Connect all of the control and safety devices to the MASTER control panel Important Deactivate function F 19 automatic closing time on the SLAVE b...

Page 28: ...n the booms of the MASTER and SLAVE barrier Important Before making any electrical connections and programming do the following on both barriers setting the boom type motor test calibrating the boom t...

Page 29: ...of travel The warning LED stays lit 13 13 Check the control devices The boom does not reach the endstop 7 14 Replace the AF card The boom cannot be balanced 7 15 15 Check the length ration between bo...

Page 30: ...____________________________ Fitter s stamp Name of operator Job performed on date Technician s signature Requester s signature Job performed __________________________________________________________...

Page 31: ...p 31 31 Manual code FA01283 EN FA01283 EN v 1 1 11 2018 Came S p A The manual s contents may be edited at any time without notice...

Page 32: ...THE PACKAGING The packaging materials cardboard plastic and so on should be disposed of as solid urban waste and simply separated from other waste for recycling Always make sure you comply with local...

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