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ENGLISH

Preparing the foundation box

 

The following illustrations are also shown in the manual of the Frog-PC packaging, some exampels are shown, becasue 

the space for fastening the operator and accessories depends on the dimensions.It is up to the installer to choose the most 
suited solution.

Dig a pit to house the box, set up junction boxes with the corrugated tubes required to thread connections coming from 

N.B. the number of tubes depends on the type of installation and accessories used.

Fill the pit with cement.
Sink the box and position it against and fl ush with the gate post, making sure the corrugated and drainage tubes can pass throught 
their holes.

Level the box with the ground and position the box pin so it is aligned with the 
upper hinge of the gate and at least 94 mm from the gate post.Leave to set for at 
least 24 hours.
Clean away any cement residues from inside the box.

Summary of Contents for FROG-PM4

Page 1: ...SERIES FROG PLUS INSTALLATION MANUAL FROG PM BELOW SURFACE SWING GATE OPERATOR English EN ...

Page 2: ...stallation P 5 Preliminary checks P 5 Tools and equipment P 6 Types and thicknesses of cables P 6 Standard installation P 6 Preparing the foundation box P 7 Installing the operator P 8 Connecting to the control panel P 10 Electrical connections from gearmotors to control panel P 10 Adjusting the limit switches P 11 Adjusting the mechanical endstops P 11 Completing parts assembly P 12 Mounting cove...

Page 3: ...le to the public All maintained action com mands must be placed where the moving gate leaves transit areas and driveways are completely visible If missing ap ply a permanent label that shows the position of the release mechanism Before delivering to the client verify that the system is EN 12453 impact test standard compliant Make sure that the operator has been properly adjusted and that the safet...

Page 4: ...AC 50 60 Hz 230V AC 50 60 Hz Motor power supply 230 V AC 50 60 Hz 230 V AC 50 60 Hz Maximum draw 5 1 A 2 6 A Power rating 1200 W 600W Maximum Torque 800 N 800 N Opening time 90 30 S 45 S Reduction ratio 1 2016 1 2016 Duty cycle 50 50 Protection rating IP 67 IP 67 Motor heat protection 150 C 150 C Weight The operator is made up of a foundation box a release group a gearmotor and a transmission arm ...

Page 5: ... following is necessary Set up a suitable omnipolar cut off device with distances greater than 3 mm between contacts wit sectioned power source Set up proper conduits and electric cable raceways making sure these are protected from any mechanical damage Set up a drainage tube to prevent stagnation of moisture that can lead to oxydation Check that any protection circuit connections ground inside th...

Page 6: ... TWISTED 3 x 0 5 mm2 Connecting the antenna RG58 max 10 m N B If cables are of a different length than that shown in the table determine the cable section based on the actual draw and the number of connected devices and according the what is set forth in the CEI EN 60204 1 code of regulations For connections featuring several loads on the same line i e sequential ones the dimensions shown on the t...

Page 7: ...pends on the dimensions It is up to the installer to choose the most suited solution Dig a pit to house the box set up junction boxes with the corrugated tubes required to thread connections coming from N B the number of tubes depends on the type of installation and accessories used Fill the pit with cement Sink the box and position it against and flush with the gate post making sure the corrugated...

Page 8: ... Cancelli Automatici S p a to notify said changes ENGLISH Installing the operator Lubricate the foundation box pin the anchoring lever and gate bracket pin N B orientation of illustration right hand inside view 10 Mount the gate leaf by only inserting the upper hinge Make sure the gate lead opens and closes flawlessly 11 With proper screws or welding fasten the gate leaf to the transmission arm ...

Page 9: ...n the gate leaf to ease mounting of the gearmotor Insert the gearmotor into the box fasten it via the threaded pins and lock it using the supplied screws Insert the adjusting screw into the motor arm How you insert the screw depends on how the operator is positioned either on the right or the left of the gate See drawing M12 UNI 5588 nut Lubricate and insert the transmission lever between the moto...

Page 10: ...GLISH 1 Control panel 2 Left gear motor 3 Right gearmotor 4 Junction box 5 Junction pit Connecting the 230 V A C gearmotor with opening delay Connecting the 230 V A C gearmotor with closing delay 230 V A C Power supply BLUE BLACK BROWN BLUE BROWN BLACK GREEN BROWN WHITE Electrical connections of the gearmotors to the control panel Connecting to the control panel For electrical connections check wi...

Page 11: ...10 N B orientatation of illustration right hand inside view Turn the adjusting screw 1 of the motor arm 3 Open the gate leaf until it touches the opening strike plate loosesn the adjusting screw 1 unti contact is made with the box Tighten the nut 2 to lock the screw Adjust the closing mechanical endstops N B orientatation of illustration right hand inside view Rest the gate leaf against the closin...

Page 12: ...ation box and fasten it using the screws N B orientatation of illustration right hand inside view M8x25 UNI 5933 screw The manual release lets the gate leaves open and then re attach to close in case of a power outage You can choose among three different release models model A4366 with customised key model A4365 with trilobe key and model A4364 with lever key It is important to grease the release ...

Page 13: ...ay be changed at any time and without obligation on the part of Came Cancelli Automatici S p a to notify said changes ENGLISH Insert the key into the manual release lock and turn it counter clockwise Open the gate leaf until it touches the opening strike Push the gate leaf to the closed position to re attach it to the gearmotor ...

Page 14: ... y mistake Immediately stop using the operator if any anomaly is manifested Danger of hand crushing Danger of foot crushing Danger high voltage Transit forbidden during operation The periodic maintenance actions to be done by the end users are clean photocell glass check proper working order of safety devices remove any obstacles to the proper working order We suggest to periodically check lubrica...

Page 15: ... opens nor closes No power supply The gearmotor is released The tramitter battery is run down The tramsitter is out of order The stop button is stuck or broken The opening closing button or key switch selector are broken Check power supply Call for assistance Replace batteries Call for assistance Call for assistance Call for assistance The gate opens but does not close The photocells are engaged C...

Page 16: ...e Job carried out _______________________________________________________________________________________ __________________________________________________________________________________________________ ______________________________________________________________________________________________ The following table is used to log extraordinary maintenance repair and improvement jobs done by the...

Page 17: ...V70 ver 1 1 1 1 08 2011 CAME cancelli automatici s p a The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S p a to notify said changes ENGLISH Declaration ...

Page 18: ...a Automation Solutions Pvt Ltd Automation Solutions Pvt Ltd A 10 Green Park 110016 New Delhi New Delhi 91 11 64640255 256 91 2678 3510 CAME Americas Automation Llc CAME Americas Automation Llc U S A 11345 NW 122nd St Medley Medley FL 33178 1 305 433 3307 1 305 396 3331 ASIA CAME Asia Pacific CAME Asia Pacific 60 Alexandra Terrace 09 09 Block C The ComTech 118 502 Singapore Singapore 65 6275 0249 6...

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