background image

Burner troubleshooting

Pump is running
Burner is running
Burner will not fire

Check fuel supply

Check transformer by arching an
insulated handle across contacts.

Disconnect power supply. Is fuel filter
clean? Does fuel flow freely? Is fuel at
bleeder on fuel pump?

Test fuel solenoid circuit:

1. Disconnect power supply
2. Unplug black & yellow leads
3. Plug black female into yellow male
4. Connect power supply
5. Start machine using normal procedure

Does burner fire?

Test Thermostat circuit:

1. Disconnect power supply
2. Connect the yellow leads together
3. Plug orange male into black female
4. Connect power supply
5. Start machine using normal procedure

Does burner fire

Replace thermostat

While machine is running, disconnect
fuel line at burner housing. Is fuel
flowing?

Fill fuel tank

Replace transformer

Check for plugged burner nozzle and
properly spaced electrodes. If ok,
replace electrodes.

Clean or replace filter. Clean or look
for pinched hoses.

Clean or replace fuel solenoid

Test flow switch circuit:

1. Disconnect power supply
2. Connect the black leads together
3.Plug the yellow male into the orange 

female

4. Connect power supply
5. Start machine using normal procedure

Does burner fire?

Tank empty

Tank full

Transformer does not operate

No

No

No

Transformer operates

No

Yes

Yes

Yes

Yes

Clean or replace flow switch

Yes

8

Summary of Contents for 1450SHDE

Page 1: ...ec 2 0 Elec 3 0 Elec 3 0 Elec 5 0 elec 5 0 Elec 5 0 Elec 7 5 Elec 7 5 Elec 5 0 Elec 7 5 Elec 10 0 Elec F Fu ue el l t ty yp pe e For all No 1 diesel No 2 diesel or kerosene W We ei ig gh ht t l lb bs s 350 350 350 350 350 360 570 525 600 550 670 600 575 V Vo ol lt ts s A Am mp ps s 120 20 120 20 120 20 220 20 220 20 220 20 220 25 220 25 220 34 220 34 220 25 220 34 220 41 G GP PM M 2 0 3 0 3 0 3 0 ...

Page 2: ...s on proper installation start up use and storage of your pressure washer Your new pressure washer was tested after production for proper pressure and flow Please note that this process will sometimes leave a water residue in the pump The dealer you have purchased your new machine from should review with you the proper installation start up use and storage Most big problems occur when shortcuts ar...

Page 3: ...turer s warranty obligation is limited to repair and replacement of defective products as provid ed herein and the Manufacturer shall not be liable for any further loss damages or expenses including damages from ship ping accident abuse acts of God misuse or neglect Neither is damage from repairs using parts not purchased from the Manufacturer or alterations performed by non factory authorized per...

Page 4: ...e only in well ventilated areas or vent the exhaust to the outside High pressure water can cause death or serious injury Warning high temperature water Wear protective clothing and face shield Do not direct water stream toward self or others All hoses should be secured in the lines to be cleaned at least five feet Pressurized fluid streams and ruptured pressure vessels can cause death or serious i...

Page 5: ...d on pressure washers that filter the water they can only filter poor quality water for a short period of time before they clog Clogging would result in damage to the machine Therefore you should insure no sand or scale particles are present in the water supply Hook a garden hose from the hydrant to the machine when doing this be sure to check the inlet water filter or screen This hose should be a...

Page 6: ... handle see wand breakdown page 10 on the wand is turned counter clock wise This enables the pressure to drop to approximately 250 PSI and draw chemical this is a valve that allows the water to flow through the wand and through the chemical tip The rate of injection can also be set by turning the knob that the clear vinyl tube attaches to Be sure to flush injection system with clear water after us...

Page 7: ...fo ol ld d U Un nl lo oa ad de er r d do oe es s n no ot t b by yp pa as ss s U Un nl lo oa ad de er r c cy yc cl le es s w wh he en n g gu un n i is s s sh hu ut t o of ff f W Wa at te er r i in n c cr ra an nk kc ca as se e Remedy Turn switch to on position Plug machine into adequate service Reset GFCI Allow automatic overload to cool or push the reset button located on motor to reset Reset circ...

Page 8: ... no 2 diesel Replace fuel filter Pull trigger gun water flow must go through coil to operate heater Turn thermostat dial to the on position Troubleshooting common problems and solutions cont For problems beyond those listed refer to flow chart included with the burner breakdown AC Wiring Diagram 7 Transformer Burner Motor Fuel Solenoid Yellow male Yellow female Black female Black male Black wire B...

Page 9: ...e male into black female 4 Connect power supply 5 Start machine using normal procedure Does burner fire Replace thermostat While machine is running disconnect fuel line at burner housing Is fuel flowing Fill fuel tank Replace transformer Check for plugged burner nozzle and properly spaced electrodes If ok replace electrodes Clean or replace filter Clean or look for pinched hoses Clean or replace f...

Page 10: ... 20005 MD4 0 20U 2000 3000 Tank f fuel 540172 Cap f fuel 524374 Wheel 524518 Cap w wheel 509570 Switch m motor 93507000 Pump Motor GEN 190399 Wheel 524518 Cap W Wheel 509570 Switch b burner 526300 Hose j jumper pump coil 509096 Burner a assly CAM 103 Thermostat 540116 1 Thermostat 540116 1 Injector c chemical 509555 not shown Pop o off v valve 515500 not shown 1450 S SHDE 1000 3 3000 S SH Hose j j...

Page 11: ...uel 540178 Unloader a assly UB 22 2000 3000 YU2140 4000 Hose j jumper pump coil 509094 30 Injector c chemical 509555 Coupler f fitting 527715 M x F 1000 4 4000 Q QE Injector c chemical 509555 Coupler f fitting 527715 M x F Thermostat a adjustable 540116 1 Burner a assly CAM 201 Switch m motor 526312 5hp 526324 7 5hp Motor 521320 5hp 510001 7 5hp Pump a assly RKA4G20E F17 2000 MD4 0 20 U 3000 Switc...

Page 12: ... B3616 B51843U Description Fuel pump with valve Valve coil Valve stem Electrode set Transformer Motor Coupler Blower wheel Gasket Strainer kit 230 Volt AC Part No B21844U B21756U B21877U B5780 540138 1 B21174 B2454 B2999 B3616 B51843U 8 6 9 5 7 3 1 2 4 10 Burner assembly 1450SH 115V CAM 103 SH frame 115V CAM 104 SH frame 230V CAM 204 TR frame 230V CAM 201 Q frame 115V CAM 104 Q frame 230V CAM 204 ...

Page 13: ...x 3 8 100 x 3 8 1450SHDE 00035 Q Meg 15035 Q Meg 25035 Q Meg 40035 Q Meg 1000 20005 and 3000 SH QE and TR 0004 Q Meg 1504 Q Meg 2504 Q Meg 4004 Q Meg Forward g grip soap c control v valve Activates chemical injector by lowering pressure and allowing water to go through soap tip Turn handle counter clockwise 1500SHDE 0005 Q Meg 1505 Q Meg 2505 Q Meg 4005 Q Meg 2000 SH QE and TR 0006 Q Meg 1506 Q Me...

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