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When the green service indicator light on the front of the boiler is 

showing solid colour, the header tank sensor has been starved of 

water for in excess of 30 seconds and the bottom thermistor & bottom 

element(s) have been disabled. To reinstate normal operation the water 

supply needs to be re-applied.

If the service indicator light flashes, this indicates that the water 

level has reached the high level sensor and the likelihood is that the 

normal level sensor requires de-scaling, or the machine has over-

filled due to debris trapped in the solenoid valve.The debris can be 

removed by drawing plenty of water from the dispense tap, causing 

the solenoid valve to operate and flush out the obstruction. The 

machine will reset itself once the problem has cleared. If this does not 

rectify the problem, turn off the water supply and remove the flexible 

hose to check for debris in the valve’s filter. When the service light is 

flashing, the element is disabled and the boiler may cool. For further 

assistance, contact our service department on 0113 249 6681, e-mail 

[email protected]. or find a local service engineer at

www.calomax.co.uk

Access to internal components can be gained by the removal 

of the outer casing lid and left hand side panel. Once the outer 

casing is removed, access to the Service Area has been gained. 

This access must be restricted to persons having knowledge and 

practical experience of the appliance, in particular as far as safety 

and hygiene are concerned.

De-scale

To gain access to internal components, the body lid must be removed. 

Break the lid gasket seal and lift it clear of the body.

Note

: Whenever the body lid has been removed from the boiler  a new 

lid gasket may be required to ensure a steam-tight joint. Damage to the 

unit caused by a poor lid seal is not covered by 

warranty.

SERVICE INSTRUCTIONS

Summary of Contents for KUDOS 6 DUAL FLOW

Page 1: ...ND SERVICING INSTRUCTIONS Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 e mail service calomax co uk www calomax co uk Please read these instructions carefully before...

Page 2: ...AND WEIGHTS 5 VENT OVERFLOW 5 ELECTRICAL CONNECTIONS 6 USER INSTRUCTIONS 6 SCALE 7 GENERAL OPERATION 8 GENERAL NOTES 8 CLEANING 8 ACCESSORIES 9 10 11 SERVICE INSTRUCTIONS 12 EXPLODED DIAGRAMS 15 16 S...

Page 3: ...n check that the following parts have been supplied with the boiler 1 WRAS approved flexible water inlet hose suitable for potable water 2 Status label This product conforms to the CE marking directiv...

Page 4: ...d minimum ambient operating conditions must be between 5 C and 35 C The appliance is not suitable for installation where a water jet could be used Install the boiler on a surface suitable for near boi...

Page 5: ...ected to a 15mm drinking water supply via an appropriate isolating valve The supply must provide a constant pressure of between 20 KPa and 1000 KPa 0 2 to 10 Bar If the water supply contains excessive...

Page 6: ...ssioning Turn on the water supply and then switch on the electrical supply The Wait Ready light will flash yellow and the unit will pulse with water 8L Min When water reaches the normal operating leve...

Page 7: ...e water supply and remove the flexible hose to check for debris in the valve s filter When the service light is flashing the element is disabled and the boiler may cool For further assistance contact...

Page 8: ...ER THE TAP HAS BEEN CLOSED NEVER PASS YOUR HAND BENEATH THE NOZZLE Please retain these instructions for future reference Ensure that a suitable drip tray is positioned below the tap nozzle This will h...

Page 9: ...ll mounting bracket for boiler Ref KWMBK Stainless Steel drip tray for Wall mounting bracket above Ref KWMBDTK free standing KWMBDTWDK with drain outlet SSDTWDK with drain outlet Boiler securing clamp...

Page 10: ...e 10 Ingredient caddy Ref IC3 3 bay as shown Shelf unit For storing cups saucers etc Ref SHU Back panels To conceal water electrical connections REF K9BAC for Kudos6 Dual Flow Kudos9 Dual Flow IC4 4 b...

Page 11: ...1 For more information visit our website at www calomax co uk or call 0113 249 6681 Water filter kit To reduce taste odour problems Ref CWFK Filter Cartridge Replacement filter for kit shown above Ref...

Page 12: ...e water supply and remove the flexible hose to check for debris in the valve s filter When the service light is flashing the element is disabled and the boiler may cool For further assistance contact...

Page 13: ...ll scale and moisture is removed from the level sensors and insulating gaskets to avoid a false signal being transmitted through the scale to the boiler body Failure to remove this scale and or moistu...

Page 14: ...gainst the copper heat sinks to ensure reliable heat dissipation Heat transfer compound is also supplied with all replacement circuit boards Adjusting the Water Temperature Set Point The temperature p...

Page 15: ...spare parts list 1 2 5 Fitted as standard Items 3 4 or 5 available as alternatives Houses item 23 Includes thermistor pocket all washers nuts 6 7 9 8 11 13 15 17 19 20 24 21 22 12 18 3 11 If parts req...

Page 16: ...are parts list 1 2 5 Fitted as standard Items 3 4 or 5 available as alternatives Houses item 23 Includes thermistor pocket all washers nuts 6 7 9 8 11 14 15 17 19 20 24 21 22 12 18 3 11 If parts requi...

Page 17: ...TAP BODY HEAT SHIELD SLOW FILL NOZZLE FAST FILL NOZZLE TAP TOP ASSEMBLY EXTENDED FAST FILL NOZZLE TAP CUP WASHER TAP SPRING TAP SLOTTED STEM 3kW ELEMENT THERMISTOR ASSEMBLY KIT SOLENOID VALVE PRINTED...

Page 18: ...2 21 NBPRG KDFLPCBA KDFPMFK BODY LID GROMMET WATER LEVEL CONTROL PIPE WATER INLET HOSE PLASTIC FASCIA FOR DUAL FLOW BOILERS LIGHT PCB FOR DUAL FLOW BOILERS KTSK TANK SENSOR KIT NB15BLG KWTLG BODY LID...

Page 19: ...NSOR LEVEL SENSING PIPE HEATER LED SOLENOID LED BOTTOM THERMISTOR THERMAL CUTOUT EARTH ON INTERNAL PANEL EARTH ON BODY TOP THERMISTOR NO CONNECTION BLUE BLUE BLUE RED BOTTOM ELEMENT TRIAC PCB RELAY NE...

Page 20: ...BOTTOM THERMISTOR THERMAL CUTOUT EARTH ON INTERNAL PANEL EARTH ON BODY TOP THERMISTOR NO CONNECTION BLUE BLUE BLUE RED MIDDLE ELEMENT TRIAC PCB RELAY NEUTRAL BLOCK RCD INCOMING THREE PHASE SUPPLY THRO...

Page 21: ...Scale page 12 Faulty wiring to thermistors faulty thermistors Temperature controller needs adjusting Element failed to earth Defective Printed Circuit Board De scale the boiler Particularly thermistor...

Page 22: ...Page 22 NB Not to scale SERVICE HISTORY AND NOTES...

Page 23: ...Some factors are beyond our control and would invalidate the warranty offered These include Incorrect installation High Low water pressure Incorrect voltage supply Accidental damage Limescale build u...

Page 24: ...s Minute 6 Litres Minute 3 5 Litres Minute Voltage K6 DF K9 DF 220 240 V ac 50 60 Hz 1 PHASE 415 V ac 50 60 Hz 3 PHASE Power rating K6 DF K9 DF 6kW MAX 9kW MAX Note All measurements are approximate PL...

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